CN202083353U - Full-automatic optical detecting system for audio connector - Google Patents
Full-automatic optical detecting system for audio connector Download PDFInfo
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- CN202083353U CN202083353U CN2011201626300U CN201120162630U CN202083353U CN 202083353 U CN202083353 U CN 202083353U CN 2011201626300 U CN2011201626300 U CN 2011201626300U CN 201120162630 U CN201120162630 U CN 201120162630U CN 202083353 U CN202083353 U CN 202083353U
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Abstract
The utility model discloses a full-automatic optical detecting system for an audio connector, which comprises a base, a detecting seat, an illuminating power source, a photographic device and a detecting control system. The detecting control system connected with the photographic device is capable of analyzing and judging image information acquired by the photographic device; the detecting seat, the illuminating power source and the photographic device are sequentially arranged on the base in a linearly arrayed manner; and a jig matched with the audio connector is arranged on the detecting seat. By combining the photographic technology with automatic image recognition, the full-automatic optical detecting system in reasonable design is capable of accurately and rapidly recognizing and analyzing surface quality defect characteristic information of audio connector products, realizing statistics and alarm for defective products, and replacing traditional working procedures with human eyes for observation and judgment, thereby overcoming a plurality of shortcomings of judgment with the human eyes. Detecting efficiency is increased, the production cycle of the products is shortened effectively, detecting accuracy is enhanced, product quality is ensured, and cost is reduced.
Description
Technical field
The utility model relates to detection system, especially a kind of audio connector full-automatic optical detection system.
Background technology
Electric connector is in order to the main switching member as the electric signal transmission in the various electronic product, wherein, audio connector as audio signal output/input is provided specially, that is more extensively violated is used in all kinds of video and audio products, particularly in recent years, along with various portable electronic product fast developments,, also use all size audio connector widely as mobile phone, PDA(Personal Digital Assistant), MP3 walkman, recording pen, mobile computer, apple IPOD etc.
For this reason, the demand of audio connector is very big.At present domestic large batch of audio connector quality testing major part is directly to observe by human eye and judge.
Large batch of audio connector product detects often needs a large amount of employees to carry out the work of high duplication.This product defects detection mode has many weak points, and at first, human eye works long hours and works under high light source, and is very easily tired, judges by accident easily and fails to judge; Secondly, because everyone is different with the degree of understanding to the awareness of standard, the standard of subjective judgement is also different, is difficult to quantize, and therefore in testing process, does not have unified examination criteria; At last, because the workload that detects is big, repeatability is high, serious to the injury of human eye.And people can't with the naked eye carry out at all continuously and stably, and other physical sensors also are difficult to have place to show one's prowess.Not only efficient is lower, and working strength is big, and value-added content of product is also lower.
The utility model content
At above-mentioned deficiency, the purpose of this utility model is, provides a kind of rational in infrastructure, detection efficiency height, and the little audio connector full-automatic optical detection system of labour intensity.
For achieving the above object, technical scheme provided by the utility model is:
A kind of audio connector full-automatic optical detection system, it comprises a base, it comprises that also a detection seat, a lighting source, a camera head and link to each other with this camera head, and the detection control system that can analyze and judge the image information that this camera head is gathered, described detection seat, lighting source, camera head are arranged in a linear successively and are arranged on the described base, described detection seat be provided with one with the suitable tool of audio connector.
Described lighting source comprises that a support and is fixed on the ring light source on this support, and this ring light source is over against the described tool that detects on the seat.
Described camera head comprises a ccd video camera, a slide and a slide block, and this slide block is movably arranged on the described slide, and described ccd video camera is fixed on the described slide block, and can be with the slip of slide block correspondingly draws close or separately to described detection seat.
Described detection control system comprises image management module, data management module, system management module and main control module, is connected to each other between each module and the energy interactive communicate.
Described image management module comprises Image Acquisition submodule, image enhancer module, feature identification submodule, image registration submodule, image co-registration submodule, edge extracting submodule, image filtering submodule and identification control submodule, is connected to each other between each submodule and the energy interactive communicate.
Described data management module comprises data operation submodule, data storage submodule and data transmission submodule, is connected to each other between each submodule and the energy interactive communicate.
Described data management module comprises data operation submodule, data storage submodule, data transmission submodule, data typing submodule and form conversion submodule, is connected to each other between each submodule and the energy interactive communicate.
Described system management module comprises I/O submodule and system maintenance submodule, and this system maintenance submodule is connected with described I/O submodule and can interactive communicate.
Described system management module comprises I/O submodule, system maintenance submodule, data backup submodule, reduction of data submodule and data deletion submodule, is connected to each other between each submodule and the energy interactive communicate.
Described main control module comprises index detection sub-module, conversion of signals submodule, Control on Communication submodule, data call submodule, signal output sub-module and signal recognin module, is connected to each other between each submodule and the energy interactive communicate.
The beneficial effects of the utility model are: the utility model is reasonable in design, with camera technique and the combination of image automatic identification technology, can discern quickly and accurately and analyzing audio connector surface quality of products defect characteristic information, and defective product added up and report to the police, can replace the operation that tradition adopts eye-observation and judgement, thereby many deficiencies of avoiding human eye to judge, and whole-course automation, easy to operate, reduce labour intensity greatly, not only accelerated the efficient that detects, effectively shorten life cycle of the product, and improved the accuracy that detects, guarantee product quality, reduce cost, strengthen Enterprises'Competitiveness.
Below in conjunction with accompanying drawing and embodiment, the utility model is further specified.
Description of drawings
Fig. 1 is a perspective view of the present utility model;
Fig. 2 is the structural representation of facing of Fig. 1;
Fig. 3 is the plan structure synoptic diagram of Fig. 1.
Embodiment
Embodiment: referring to Fig. 1 to Fig. 3, a kind of audio connector full-automatic optical detection system that present embodiment provides, it comprises a base 1, it comprises that also a detection seat 2, one lighting source 3, a camera head 4 and link to each other with this camera head 4, and the detection control system that can analyze and judge the image information that this camera head 4 is gathered, described detection seat 2, lighting source 3, camera head 4 are arranged in a linear successively and are arranged on the described base 1, and described detections seat 2 is provided with one and the suitable tool 5 of audio connector.
Described lighting source 3 comprises that a support 31 and is fixed on the ring light source 32 on this support 31, and this ring light source 32 is over against the described tool 5 that detects on the seat 2.
Described camera head 4 comprises a ccd video camera 41, a slide 42 and a slide block 43; this slide block 43 is movably arranged on the described slide 42; described ccd video camera 41 is fixed on the described slide block 43, and can be with the slip of slide block 43 correspondingly draws close or separately to described detection seat 2.
Described detection control system comprises image management module, data management module, system management module and main control module, is connected to each other between each module and the energy interactive communicate.
Described image management module comprises Image Acquisition submodule, image enhancer module, feature identification submodule, image registration submodule, image co-registration submodule, edge extracting submodule, image filtering submodule and identification control submodule, is connected to each other between each submodule and the energy interactive communicate.
In the present embodiment, described data management module comprises data operation submodule, data storage submodule, data transmission submodule, data typing submodule and form conversion submodule, is connected to each other between each submodule and the energy interactive communicate.Among other embodiment, each function sub-modules of described data management module combination in any adjustment is as required arranged or according to setting the deletion or add arbitrarily of free space scheduling authority, data management module comprises data operation submodule, data storage submodule and data transmission submodule as described, is connected to each other between each submodule and the energy interactive communicate.
In the present embodiment, described system management module comprises I/O submodule, system maintenance submodule, data backup submodule, reduction of data submodule and data deletion submodule, is connected to each other between each submodule and the energy interactive communicate.Among other embodiment, each function sub-modules of described system management module combination in any adjustment is as required arranged or according to setting the deletion or add arbitrarily of free space scheduling authority, system management module comprises I/O submodule and system maintenance submodule as described, and this system maintenance submodule is connected with described I/O submodule and can interactive communicate.
In the present embodiment, described main control module comprises index detection sub-module, conversion of signals submodule, Control on Communication submodule, data call submodule, signal output sub-module and signal recognin module, is connected to each other between each submodule and the energy interactive communicate.Among other embodiment, each function sub-modules of described main control module combination in any adjustment is as required arranged or according to setting the deletion or add arbitrarily of free space scheduling authority, main control module as described comprises index detection sub-module, conversion of signals submodule and Control on Communication submodule, is connected to each other between each submodule and the energy interactive communicate.
During work, detect the control system initialization,, promptly technical indicators such as the type of audio connector surface quality of products defective, scope, precision are provided with by the relevant required technical parameter of system management module input.
As described in the utility model the foregoing description, adopt structure same or analogous and other detection system of obtaining, all in the utility model protection domain with it.
Claims (10)
1. audio connector full-automatic optical detection system, it comprises a base, it is characterized in that, it comprises that also a detection seat, a lighting source, a camera head and link to each other with this camera head, and the detection control system that can analyze and judge the image information that this camera head is gathered, described detection seat, lighting source, camera head are arranged in a linear successively and are arranged on the described base, described detection seat be provided with one with the suitable tool of audio connector.
2. audio connector full-automatic optical detection system according to claim 1 is characterized in that, described lighting source comprises that a support and is fixed on the ring light source on this support, and this ring light source is over against the described tool that detects on the seat.
3. audio connector full-automatic optical detection system according to claim 1; it is characterized in that; described camera head comprises a ccd video camera, a slide and a slide block; this slide block is movably arranged on the described slide; described ccd video camera is fixed on the described slide block, and can be with the slip of slide block correspondingly draws close or separately to described detection seat.
4. audio connector full-automatic optical detection system according to claim 1, it is characterized in that, described detection control system comprises image management module, data management module, system management module and main control module, is connected to each other between each module and the energy interactive communicate.
5. audio connector full-automatic optical detection system according to claim 4, it is characterized in that, described image management module comprises Image Acquisition submodule, image enhancer module, feature identification submodule, image registration submodule, image co-registration submodule, edge extracting submodule, image filtering submodule and identification control submodule, is connected to each other between each submodule and the energy interactive communicate.
6. audio connector full-automatic optical detection system according to claim 4, it is characterized in that, described data management module comprises data operation submodule, data storage submodule and data transmission submodule, is connected to each other between each submodule and the energy interactive communicate.
7. audio connector full-automatic optical detection system according to claim 4, it is characterized in that, described data management module comprises data operation submodule, data storage submodule, data transmission submodule, data typing submodule and form conversion submodule, is connected to each other between each submodule and the energy interactive communicate.
8. audio connector full-automatic optical detection system according to claim 4 is characterized in that described system management module comprises I/O submodule and system maintenance submodule, and this system maintenance submodule is connected with described I/O submodule and can interactive communicate.
9. audio connector full-automatic optical detection system according to claim 4, it is characterized in that, described system management module comprises I/O submodule, system maintenance submodule, data backup submodule, reduction of data submodule and data deletion submodule, is connected to each other between each submodule and the energy interactive communicate.
10. audio connector full-automatic optical detection system according to claim 4, it is characterized in that, described main control module comprises index detection sub-module, conversion of signals submodule, Control on Communication submodule, data call submodule, signal output sub-module and signal recognin module, is connected to each other between each submodule and the energy interactive communicate.
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CN2011201626300U CN202083353U (en) | 2011-05-20 | 2011-05-20 | Full-automatic optical detecting system for audio connector |
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CN2011201626300U CN202083353U (en) | 2011-05-20 | 2011-05-20 | Full-automatic optical detecting system for audio connector |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103383730A (en) * | 2013-06-03 | 2013-11-06 | 上海索广映像有限公司 | Automatic BNC terminal detecting machine and work method thereof |
CN103383239A (en) * | 2013-06-03 | 2013-11-06 | 上海索广映像有限公司 | BNC terminal image recognition device and recognition method |
CN114324384A (en) * | 2021-11-24 | 2022-04-12 | 深圳市埃尔法光电科技有限公司 | Connector detection device and detection method |
-
2011
- 2011-05-20 CN CN2011201626300U patent/CN202083353U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103383730A (en) * | 2013-06-03 | 2013-11-06 | 上海索广映像有限公司 | Automatic BNC terminal detecting machine and work method thereof |
CN103383239A (en) * | 2013-06-03 | 2013-11-06 | 上海索广映像有限公司 | BNC terminal image recognition device and recognition method |
CN114324384A (en) * | 2021-11-24 | 2022-04-12 | 深圳市埃尔法光电科技有限公司 | Connector detection device and detection method |
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CX01 | Expiry of patent term |
Granted publication date: 20111221 |