CN202216919U - Full-automatic optical detection system of flat glass size - Google Patents
Full-automatic optical detection system of flat glass size Download PDFInfo
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- CN202216919U CN202216919U CN2011201641033U CN201120164103U CN202216919U CN 202216919 U CN202216919 U CN 202216919U CN 2011201641033 U CN2011201641033 U CN 2011201641033U CN 201120164103 U CN201120164103 U CN 201120164103U CN 202216919 U CN202216919 U CN 202216919U
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Abstract
The utility model discloses a full-automatic optical detection system of flat glass size, which comprises a base and further comprises a control switch, a camera device and a detection control system, wherein the detection control system is connected with the camera device and can analyze and judge image information acquired by the camera device. A detection platform for placing flat glass is arranged on the base, the camera device is arranged on one side of the detection platform, and the control switch is arranged on the base and connected with the detection control system. The full-automatic optical detection system of the flat glass size is reasonable in design, combines the camera technique and the image automatic identification technology, can accurately and rapidly identify and analyze surface quality defect feature information and size information of flat glass products, performs statistics on the products which have quality defects or are out-of-size, gives an alarm, is rapid in detection speed and high in measurement accuracy, effectively shortens production cycle of the products, reduces cost, and enhances competitiveness of enterprises.
Description
Technical field
The utility model relates to detection system, especially a kind of flat glass size full-automatic optical detection system.
Background technology
At present, flat glass has been widely used in the middle of the screen apparatus of various main flow mobile phones and other portable digital equipment.For this reason, the demand of flat glass is very big.It is directly to observe through people's hand measurement and human eye and judge that at present domestic large batch of flat glass mass size detects major part.
Large batch of flat glass product detects often needs a large amount of employees to carry out the work of high duplication.This product defects detection mode has many weak points, at first, the human eye work of working long hours under high light source, very easily tired, judge by accident easily and fail to judge; Secondly, because everyone is different with the degree of understanding to the awareness of standard, the standard of subjective judgement and dimensional measurement are also different, are difficult to quantize, and therefore in testing process, do not have unified examination criteria; At last, serious because the workload that detects is big, repeatability is high to the injury of human eye, and labour intensity is big.And sometimes, want accurately to measure fast like small size, form fit, color identification etc., people can't with the naked eye carry out at all continuously and stably, and other physical sensors also are difficult to have place to show one's prowess.Not only efficient is lower, and working strength is big, and value-added content of product is also lower.
The utility model content
To above-mentioned deficiency, the purpose of the utility model is, provides a kind of rational in infrastructure, and detection efficiency is high, and the little flat glass size full-automatic optical detection system of labour intensity.
For realizing above-mentioned purpose, the technical scheme that the utility model provided is:
A kind of flat glass size full-automatic optical detection system; It comprises a base, and it comprises that also CS, camera head and link to each other with this camera head, and the detection control system that can analyze and judge the image information that this camera head is gathered; Said base be provided with one be used for placing flat glass monitor station; Said camera head is arranged on said monitor station one side, and said CS is arranged on the said base, and links to each other with said detection control system.
Said CS comprises a starting switch and an emergency stop switch, and this emergency stop switch and starting switch are symmetricly set on the front side wall of said base.
Said camera head comprises a support and a ccd video camera, and the position of corresponding said monitor station one side of said support is vertically set on the said base, and said ccd video camera is arranged on the top of said support, and towards said monitor station.
The left and right sides wall symmetry of said base respectively is provided with one handle.Easy to operate, mobility is strong.
Its also comprise one with the suitable guard shield of said base, this guard shield bottom be provided with one be used for conveniently picking and placeing flat glass opening.
Said detection control system comprises image management module, data management module, system management module and main control module, is connected to each other between each module and the ability interactive communicate.
Said image management module comprises Image Acquisition submodule, image enhancer module, feature identification submodule, image registration submodule, image co-registration submodule, edge extracting submodule, image filtering submodule and identification control submodule, is connected to each other between each submodule and the ability interactive communicate.
Said data management module comprises data operation submodule, data storage submodule, data transmission submodule, data typing submodule and form conversion submodule, is connected to each other between each submodule and the ability interactive communicate.
Said system management module comprises I/O submodule, system maintenance submodule, data backup submodule, reduction of data submodule and data deletion submodule, is connected to each other between each submodule and the ability interactive communicate.
Said main control module comprises index detection sub-module, conversion of signals submodule, Control on Communication submodule, data call submodule, signal output sub-module and signal recognin module, is connected to each other between each submodule and the ability interactive communicate.
The beneficial effect of the utility model is: the utility model is reasonable in design; Camera technique and image automatic identification technology are combined; Flat glass surface quality of products defect characteristic information and dimension information can be discerned and analyze quickly and accurately, and, the operation that tradition adopts eye-observation and hand dipping judgement can be replaced having mass defect or out-of-size product to add up and report to the police; Thereby many deficiencies of avoiding human eye judgement and measuring error and causing; And whole-course automation, easy to operate, reduce labour intensity greatly.Not only effectively improve detection efficiency and measured accuracy, guarantee product quality, and detection speed has been fast, effectively shortens life cycle of the product, reduces cost, strengthened Enterprises'Competitiveness.
Below in conjunction with accompanying drawing and embodiment, the utility model is further specified.
Description of drawings
Fig. 1 is the perspective view of the utility model;
Fig. 2 is the structural representation of facing of Fig. 1;
Fig. 3 is the perspective view of the utility model when guard shield is housed.
Embodiment
Embodiment: referring to Fig. 1 to Fig. 3; A kind of flat glass size full-automatic optical detection system that present embodiment provides; It comprises a base 1 and one and the suitable guard shield 2 of said base 1, and it comprises that also CS 3, camera head 4 and link to each other with this camera head 4, and the detection control system that can analyze and judge the image information that this camera head 4 is gathered; Said base 1 be provided with one be used for placing flat glass 12 monitor station 11; Said camera head 4 is arranged on said monitor station 11 1 sides, and said CS 3 is arranged on the said base 1, and links to each other with said detection control system.Said guard shield 2 bottoms be provided with one be used for conveniently picking and placeing flat glass 12 opening 21.
Said CS 3 comprises a starting switch 31 and an emergency stop switch 32, and this emergency stop switch 32 and starting switch 31 are symmetricly set on the front side wall of said base 1.
Said camera head 4 comprises a support 41 and a ccd video camera 42, and the position of said support 41 corresponding said monitor station 11 1 sides is vertically set on the said base 1, and said ccd video camera 42 is arranged on the top of said support 41, and towards said monitor station 11.
The left and right sides wall symmetry of said base 1 respectively is provided with one handle 13.Easy to operate, mobility is strong.
Said detection control system comprises image management module, data management module, system management module and main control module, is connected to each other between each module and the ability interactive communicate.
Said image management module comprises Image Acquisition submodule, image enhancer module, feature identification submodule, image registration submodule, image co-registration submodule, edge extracting submodule, image filtering submodule and identification control submodule, is connected to each other between each submodule and the ability interactive communicate.
In the present embodiment, said data management module comprises data operation submodule, data storage submodule, data transmission submodule, data typing submodule and form conversion submodule, is connected to each other between each submodule and the ability interactive communicate.Among other embodiment; Each function sub-modules of said data management module combination in any is as required adjusted arrangement or is deleted arbitrarily or interpolation according to setting free space scheduling authority; Comprise data operation submodule, data storage submodule and data transmission submodule like said data management module, be connected to each other between each submodule and the ability interactive communicate.
In the present embodiment, said system management module comprises I/O submodule, system maintenance submodule, data backup submodule, reduction of data submodule and data deletion submodule, is connected to each other between each submodule and the ability interactive communicate.Among other embodiment; Each function sub-modules of said system management module combination in any is as required adjusted arrangement or is deleted arbitrarily or interpolation according to setting free space scheduling authority; Comprise I/O submodule and system maintenance submodule like said system management module, this system maintenance submodule is connected with said I/O submodule and can interactive communicate.
In the present embodiment, said main control module comprises index detection sub-module, conversion of signals submodule, Control on Communication submodule, data call submodule, signal output sub-module and signal recognin module, is connected to each other between each submodule and the ability interactive communicate.Among other embodiment; Each function sub-modules of said main control module combination in any is as required adjusted arrangement or is deleted arbitrarily or interpolation according to setting free space scheduling authority; Comprise index detection sub-module, conversion of signals submodule and Control on Communication submodule like said main control module, be connected to each other between each submodule and the ability interactive communicate.
During work,, detect the control system initialization,, promptly technical indicators such as the type of the surface quality defect of flat glass 12, range of size, precision are provided with through the relevant required technical parameter of system management module input through starting switch 31 energized.
Opening 21 through said guard shield 2 bottoms is placed tested flat glass 12 on said monitor station 11.Ccd video camera 42 grasps the surface image that is positioned at the tested flat glass 12 on the monitor station 11, and this image information is transferred to the detection control system.After image management module in this detection control system is carried out technical finesses such as black and white edge, gray scale and binaryzation to the image information that receives, convert to and can carry out the image parameter data that index detects; This supplemental characteristic comprises size, angle, brightness, side-play amount, color pigments value and the position coordinate parameters of detected element, and converts the actual parameter value to according to image numerical value ratio; The degree of accuracy of parameter values must be not less than image numerical value ratio simultaneously, and the error of degree of accuracy need be ignored with respect to the error range of standard value.Follow image parameter data after said main control module is handled image management module and carry out that index detects and identification and statistics are preserved in computing, judge and detect index whether in claimed range, and provide control signal in real time.As seeing monitor station 11 automatically off through mechanical arm for standard compliant tested flat glass 12; And for non-compliant tested flat glass 12, report to the police automatically and stop to detect or to transmit it to remediation management production line etc. automatically to be repaired.Whole-course automation, easy to operate, reduce labour intensity greatly, not only improved detection efficiency and accuracy, and detection speed is fast, effectively shorten life cycle of the product, reduce cost, improved production efficiency and product percent of pass greatly, strengthen Enterprises'Competitiveness.
Of the utility model the foregoing description, adopt structure same or analogous and other detection system of obtaining, all in the utility model protection domain with it.
Claims (5)
1. flat glass size full-automatic optical detection system, it comprises a base, it is characterized in that; It comprises that also CS, camera head and link to each other with this camera head; And the detection control system that can analyze and judge the image information that this camera head is gathered, said base be provided with one be used for placing flat glass monitor station, said camera head is arranged on said monitor station one side; Said CS is arranged on the said base, and links to each other with said detection control system.
2. flat glass size full-automatic optical detection system according to claim 1 is characterized in that said CS comprises a starting switch and an emergency stop switch, and this emergency stop switch and starting switch are symmetricly set on the front side wall of said base.
3. flat glass size full-automatic optical detection system according to claim 1; It is characterized in that; Said camera head comprises a support and a ccd video camera; The position of corresponding said monitor station one side of said support is vertically set on the said base, and said ccd video camera is arranged on the top of said support, and towards said monitor station.
4. flat glass size full-automatic optical detection system according to claim 1 is characterized in that the left and right sides wall symmetry of said base respectively is provided with one handle.
5. flat glass size full-automatic optical detection system according to claim 1 is characterized in that, its also comprise one with the suitable guard shield of said base, this guard shield bottom be provided with one be used for conveniently picking and placeing flat glass opening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201641033U CN202216919U (en) | 2011-05-20 | 2011-05-20 | Full-automatic optical detection system of flat glass size |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201641033U CN202216919U (en) | 2011-05-20 | 2011-05-20 | Full-automatic optical detection system of flat glass size |
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| Publication Number | Publication Date |
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| CN202216919U true CN202216919U (en) | 2012-05-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011201641033U Expired - Lifetime CN202216919U (en) | 2011-05-20 | 2011-05-20 | Full-automatic optical detection system of flat glass size |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102679879A (en) * | 2012-06-11 | 2012-09-19 | 东莞市闻誉实业有限公司 | Intelligent quality detecting method for aluminum element and detecting system |
| CN102879406A (en) * | 2012-09-24 | 2013-01-16 | 苏州五方光电科技有限公司 | Blue glass inspection tool |
| CN104165591A (en) * | 2014-09-12 | 2014-11-26 | 东莞市三姆森光电科技有限公司 | Fully-automatic optical size detection method and system for metal shell |
| CN106123808A (en) * | 2016-06-14 | 2016-11-16 | 上海贝特威自动化科技有限公司 | A kind of method measured for the deflection of automobile rearview mirror specular angle degree |
| CN109752395A (en) * | 2017-11-01 | 2019-05-14 | 深圳市迪姆自动化有限公司 | A kind of glass surface Defect Detection equipment |
-
2011
- 2011-05-20 CN CN2011201641033U patent/CN202216919U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102679879A (en) * | 2012-06-11 | 2012-09-19 | 东莞市闻誉实业有限公司 | Intelligent quality detecting method for aluminum element and detecting system |
| CN102879406A (en) * | 2012-09-24 | 2013-01-16 | 苏州五方光电科技有限公司 | Blue glass inspection tool |
| CN104165591A (en) * | 2014-09-12 | 2014-11-26 | 东莞市三姆森光电科技有限公司 | Fully-automatic optical size detection method and system for metal shell |
| CN106123808A (en) * | 2016-06-14 | 2016-11-16 | 上海贝特威自动化科技有限公司 | A kind of method measured for the deflection of automobile rearview mirror specular angle degree |
| CN106123808B (en) * | 2016-06-14 | 2018-09-14 | 上海贝特威自动化科技有限公司 | A method of it is measured for the deflection of automobile rearview mirror specular angle degree |
| CN109752395A (en) * | 2017-11-01 | 2019-05-14 | 深圳市迪姆自动化有限公司 | A kind of glass surface Defect Detection equipment |
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Granted publication date: 20120509 |
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| CX01 | Expiry of patent term |