CN218014703U - Automatic cleaning system for water-based color paste dispersing tank - Google Patents
Automatic cleaning system for water-based color paste dispersing tank Download PDFInfo
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- CN218014703U CN218014703U CN202221956508.5U CN202221956508U CN218014703U CN 218014703 U CN218014703 U CN 218014703U CN 202221956508 U CN202221956508 U CN 202221956508U CN 218014703 U CN218014703 U CN 218014703U
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Abstract
The utility model discloses a waterborne mill base dispersion jar self-cleaning system, waterborne mill base dispersion jar self-cleaning system includes: PLC controller, inlet tube, waterborne color paste dispersion tank and self-cleaning device, self-cleaning device includes actuating mechanism and shower, the shower is installed inside the waterborne color paste dispersion tank, waterborne color paste dispersion tank deck portion sets up the inlet opening, the inlet tube passes through the inlet opening and gets into inside the waterborne color paste dispersion tank with the shower is connected, actuating mechanism installs at waterborne color paste dispersion tank deck portion, actuating mechanism can drive the shower vertical motion, actuating mechanism and PLC controller electric connection. In this way, the utility model discloses can reduce the artifical intensity of labour and the potential safety hazard of cleaning operation, improve the cleaning efficiency, reduce and wash the dead angle, practice thrift the washing water.
Description
Technical Field
The utility model relates to a chemical industry dispersion equipment field especially relates to a waterborne mill base dispersion jar self-cleaning system.
Background
The water-based color paste dispersing tank needs to be cleaned after completing a round of color paste dispersing task, color paste is prevented from being adhered to the wall of the tank, the color paste pollution problem occurs when color paste enters the dispersing tank for next time to be dispersed, the conventional cleaning mode is to sweep and clean the tank by manually holding a high-pressure water gun on site through an operation hole reserved in the top of the tank, the cleaning mode needs to be operated by site personnel at the operation hole on one hand, certain potential safety hazards exist, on the other hand, the operation mode is controlled by the sweeping angle of the high-pressure water gun, and the cleaning dead angle easily appears.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the main technical problem who solves provides a waterborne color paste dispersion tank self-cleaning system, can reduce the potential safety hazard, reduces and washs the dead angle, improves the cleaning efficiency.
In order to solve the technical problem, the utility model discloses a technical scheme be: the utility model provides a waterborne mill base dispersion jar self-cleaning system, waterborne mill base dispersion jar self-cleaning system includes: PLC controller, inlet tube, waterborne color paste dispersion tank and self-cleaning device, self-cleaning device includes actuating mechanism and shower, the shower is installed inside the waterborne color paste dispersion tank, waterborne color paste dispersion tank deck portion sets up the inlet opening, the inlet tube passes through the inlet opening and gets into inside the waterborne color paste dispersion tank with the shower is connected, actuating mechanism installs at waterborne color paste dispersion tank deck portion, actuating mechanism can drive the shower vertical motion, actuating mechanism and PLC controller electric connection.
In a preferred embodiment of the present invention, the spraying pipe is annular, the diameter of the annular is larger than the maximum diameter of the dispersion slurry in the aqueous color paste dispersion tank, and is smaller than the inner diameter of the tank body of the aqueous color paste dispersion tank, the spraying direction of the spraying opening on the spraying pipe is inclined downwards, and the included angle between the spraying opening and the tank wall is smaller than 45 °.
The utility model discloses a preferred embodiment, actuating mechanism includes hydraulic cylinder and hydro-cylinder support, the hydro-cylinder support is fixed aqueous color thick liquid dispersion tank deck portion, hydraulic cylinder includes cylinder body, telescopic link and hydraulic oil driving motor, hydraulic oil driving motor with PLC controller electric connection, the telescopic link passes link to each other with the shower in the jar behind the connecting hole that aqueous color thick liquid dispersion tank deck portion reserved.
In a preferred embodiment of the present invention, the water inlet pipe is installed with a flow meter and a booster pump, and the flow meter and the booster pump are electrically connected to the PLC controller.
In the utility model discloses a preferred embodiment, the waterborne mill base dispersion jar is total a plurality ofly, and every waterborne mill base dispersion jar installs a set of self-cleaning device, the inlet tube includes the water inlet main pipe and the water inlet branch pipe of corresponding quantity, the water inlet main pipe is connected to water inlet branch pipe one end, and the inlet opening that one end was reserved through waterborne mill base dispersion tank deck portion gets into in the jar and is connected with corresponding shower, installs a solenoid valve on every water inlet branch pipe, all solenoid valves and PLC controller electric connection. The branch pipe of intaking includes into water hard tube and buffering hose, the hard tube bottom of intaking is connected with the shower, the length of the hard tube of intaking is greater than when shower vertical motion arrived the minimum with the distance on waterborne mill base dispersion jar tank deck, the buffering hose connection is in the hard tube rear of intaking, the free motion length of buffering hose is not less than the length of hard tube.
The utility model has the advantages that: the utility model discloses PLC controller control jar internal portion shower does not need the manual work to use high-pressure squirt to wash in the jar drip washing, has reduced field personnel intensity of labour, has reduced the potential safety hazard, and on the other hand, drip washing is inside to be gone on, does not have the dead angle, and drip washing efficiency is high moreover, and it still less still to compare the water consumption with the manual work washing.
Drawings
FIG. 1 is a schematic view of the overall structure of a preferred embodiment of the present invention;
the parts in the drawings are numbered as follows:
the device comprises a PLC (programmable logic controller), a water inlet main pipe 2, a water-based color paste dispersing tank 3, dispersing paste 4, a spray pipe 5, an oil cylinder bracket 6, a hydraulic oil cylinder 7, a hydraulic oil driving motor 8, an electromagnetic valve 9, a buffer hose 10, a booster pump 11, a flowmeter 12 and a water inlet branch pipe 13.
Detailed Description
The following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so as to enable those skilled in the art to more easily understand the advantages and features of the present invention, and thereby define the scope of the invention more clearly and clearly.
Referring to fig. 1, an embodiment of the present invention includes:
the utility model provides a waterborne mill base dispersion jar self-cleaning system, waterborne mill base dispersion jar self-cleaning system includes: the automatic cleaning device comprises a PLC (programmable logic controller) 1, a water inlet pipe, a water-based color paste dispersing tank 3 and an automatic cleaning device, wherein the automatic cleaning device comprises a driving mechanism and a spray pipe 5, and the spray pipe 5 is arranged inside the water-based color paste dispersing tank 3; the driving mechanism comprises a hydraulic oil cylinder 7 and an oil cylinder support 6, the oil cylinder support 6 is fixed at the top of the water-based color paste dispersing tank 3, the hydraulic oil cylinder 7 comprises a cylinder body, a telescopic rod and a hydraulic oil driving motor 8, the hydraulic oil driving motor 8 is electrically connected with the PLC controller 1, the telescopic rod penetrates through a connecting hole reserved at the top of the water-based color paste dispersing tank 3 and then is connected with the spray pipe 5 in the tank, and the PLC controller 1 controls the telescopic rod to stretch by controlling the hydraulic oil driving motor 8, so that the whole spray pipe 5 is driven to vertically move up and down. The spray pipe 5 is annular, and the diameter of the annular is larger than the maximum diameter of the dispersion slurry 4 in the water-based color paste dispersion tank 3 and smaller than the inner diameter of the tank body of the water-based color paste dispersion tank 3. Thus, when the spray pipe 5 is driven by the telescopic rod to vertically move up and down, the spray pipe cannot collide with the dispersed slurry 4 and the inner wall of the tank body. The spraying direction of the spraying port on the spraying pipe is inclined downwards, and the included angle between the spraying port and the wall of the tank is smaller than 45 degrees, so that sprayed water can flow down along the wall of the tank, the splashing of cleaning water in the tank is avoided, the efficiency is improved, and the water using amount is reduced. The number of the water-based color paste dispersing tanks 3 is 2, and each water-based color paste dispersing tank 3 is provided with a group of automatic cleaning devices. The inlet tube includes the person in charge of 2 and 2 water inlet branch 13 of intaking, install flowmeter 12 and booster pump 11 on the inlet tube 2, flowmeter 12 and booster pump 11 with 1 electric connection of PLC controller, 13 one end of water inlet branch is connected and is intake person in charge 2, and the inlet opening that 3 tops of aqueous color paste dispersion jar were reserved is passed through to one end gets into in the jar and is connected with corresponding shower 5, installs a solenoid valve 9 on every water inlet branch 13, all solenoid valves 9 and 1 electric connection of PLC controller. The flow meter 12 can calculate the water quantity flushed in each tank body, the cleaning process can be operated finely, waste is reduced, the booster pump 11 can improve the pipeline pressure under the condition that the water pressure is insufficient, the force of the spraying pipe 5 for spraying and flushing the tank wall is increased, and the cleaning efficiency is improved. And PLC controller 1 can open or close corresponding water inlet branch pipe 13's solenoid valve 9 as required, prevents to wash by mistake and leak and wash.
The water inlet branch pipe comprises a water inlet hard pipe and a buffer hose 10, the bottom of the water inlet hard pipe is connected with the spray pipe 5, the length of the water inlet hard pipe is 1.2 times of the distance between the spray pipe 5 and the top of the water-based color paste dispersion tank 3 when the spray pipe 5 vertically moves to the lowest point, the buffer hose 10 is connected behind the water inlet hard pipe, and the free movement length of the buffer hose 10 exceeds 1.5 times of the length of the water inlet hard pipe. Like this when the telescopic link drives shower 5 and moves, the hard pipe that intakes can move along with shower 5's motion, can not hinder and spray the action, in addition, the hard pipe that intakes can be regarded as the fulcrum of shower 5 together with the telescopic link, prevents effectively that shower 5 from turning on one's side in the motion and warping, leads to hitting dispersed thick liquid 4 or jar wall.
The working principle of the utility model is as follows:
when the aqueous color paste dispersing tank 3 finishes primary color paste dispersing, the interior of the tank body needs to be cleaned, and the cleaning is carried out according to the following steps:
firstly, opening an electromagnetic valve 9 corresponding to a water-based color paste dispersing tank 3 to be cleaned by a PLC (programmable logic controller) 1, controlling a booster pump 11 and a flow meter 12 to start working, and then starting water feeding by a spray pipe 5 and spraying high-pressure water onto the tank wall and the dispersing paste 4 through spray holes;
secondly, the PLC controller controls the corresponding hydraulic driving motor 8 of the hydraulic oil cylinder 1 to move, so that a telescopic rod of the hydraulic oil cylinder 7 is driven to stretch repeatedly, the spraying pipe 5 is driven to vertically move up and down along the wall of the tank through the telescopic rod, multi-angle spraying cleaning without dead angles is carried out on the interior of the tank, and in the process, the water inlet hard pipe moves along with the movement of the spraying pipe 5;
and thirdly, after the cleaning is finished, the PLC 1 firstly controls the telescopic rod to contract through the hydraulic driving motor 8, brings the spray pipe 5 to the highest point, and then closes the booster pump 11, the flowmeter 12 and the electromagnetic valve 9 in sequence.
In this way, the utility model discloses compare with traditional cleaning methods, do not need the manual work to erode on the one hand, whole step is full automatic, and on the other hand, each angle does not omit when washing, can not appear the dead angle, and the cleaning performance is good, efficient.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.
Claims (7)
1. The utility model provides a waterborne mill base dispersion jar self-cleaning system which characterized in that, waterborne mill base dispersion jar self-cleaning system includes: a PLC controller, a water inlet pipe, a water-based color paste dispersing tank and an automatic cleaning device, wherein the automatic cleaning device comprises a driving mechanism and a spray pipe,
the shower is installed inside the waterborne mill base dispersion jar, waterborne mill base dispersion tank top sets up the inlet opening, the inlet tube passes through the inlet opening and gets into inside the waterborne mill base dispersion jar with the shower is connected, actuating mechanism installs at waterborne mill base dispersion tank top, actuating mechanism can drive the shower vertical motion, actuating mechanism and PLC controller electric connection.
2. The automatic cleaning system for the aqueous color paste dispersing tank according to claim 1, wherein the spray pipe is annular, and the diameter of the annular is larger than the maximum diameter of the dispersing paste in the aqueous color paste dispersing tank and smaller than the inner diameter of the tank body of the aqueous color paste dispersing tank.
3. The automatic cleaning system for the aqueous color paste dispersing tank according to claim 2, wherein the spraying direction of the spraying openings on the spraying pipe is inclined downwards, and the included angle between the spraying openings and the tank wall is less than 45 degrees.
4. The automatic cleaning system for the aqueous color paste dispersing tank according to claim 1, wherein the driving mechanism comprises a hydraulic cylinder and a cylinder support, the cylinder support is fixed on the top of the aqueous color paste dispersing tank, the hydraulic cylinder comprises a cylinder body, an expansion link and a hydraulic oil driving motor, the hydraulic oil driving motor is electrically connected with the PLC, and the expansion link passes through a connecting hole reserved in the top of the aqueous color paste dispersing tank and then is connected with a spray pipe in the tank.
5. The automatic cleaning system for the aqueous color paste dispersing tank according to claim 1, wherein a flow meter and a booster pump are installed on the water inlet pipe, and the flow meter and the booster pump are electrically connected with the PLC.
6. The automatic cleaning system for the aqueous color paste dispersing tank according to claim 1, wherein the number of the aqueous color paste dispersing tanks is multiple, each aqueous color paste dispersing tank is provided with a group of automatic cleaning devices, the water inlet pipe comprises a main water inlet pipe and a corresponding number of branch water inlet pipes, one end of each branch water inlet pipe is connected with a main water inlet pipe, the other end of each branch water inlet pipe enters the tank through a water inlet hole reserved in the top of the aqueous color paste dispersing tank and is connected with a corresponding spray pipe, each branch water inlet pipe is provided with an electromagnetic valve, and all the electromagnetic valves are electrically connected with the PLC.
7. The automatic cleaning system for the aqueous color paste dispersing tank according to claim 6, wherein the water inlet branch pipe comprises a water inlet hard pipe and a buffer hose, the bottom of the water inlet hard pipe is connected with the spray pipe, the length of the water inlet hard pipe is greater than the distance between the spray pipe and the top of the aqueous color paste dispersing tank when the spray pipe vertically moves to the lowest point, the buffer hose is connected behind the water inlet hard pipe, and the free movement length of the buffer hose is not less than the length of the hard pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221956508.5U CN218014703U (en) | 2022-07-27 | 2022-07-27 | Automatic cleaning system for water-based color paste dispersing tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221956508.5U CN218014703U (en) | 2022-07-27 | 2022-07-27 | Automatic cleaning system for water-based color paste dispersing tank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218014703U true CN218014703U (en) | 2022-12-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221956508.5U Active CN218014703U (en) | 2022-07-27 | 2022-07-27 | Automatic cleaning system for water-based color paste dispersing tank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218014703U (en) |
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2022
- 2022-07-27 CN CN202221956508.5U patent/CN218014703U/en active Active
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