CN217993396U - Unloading manipulator is used in production of car resin sound insulation material - Google Patents
Unloading manipulator is used in production of car resin sound insulation material Download PDFInfo
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- CN217993396U CN217993396U CN202221666699.1U CN202221666699U CN217993396U CN 217993396 U CN217993396 U CN 217993396U CN 202221666699 U CN202221666699 U CN 202221666699U CN 217993396 U CN217993396 U CN 217993396U
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Abstract
The utility model discloses an unloading manipulator is used in production of car resin sound insulation material, include: a frame; the supporting plate is slidably supported at the bottom of the frame; a first robot arm having one end rotatably supported on the support plate; the second mechanical arm is slidably arranged on the supporting plate, and one end of the second mechanical arm is hinged with the other end of the first mechanical arm; the first driving mechanism is connected with the first mechanical arm and can drive one end of the first mechanical arm to rotate; the mounting plate is arranged at the other end of the second mechanical arm; the grabbing mechanism can be supported on the mounting plate in a turnover mode; and the second driving mechanism is connected with the grabbing mechanism and can drive the grabbing machine to overturn. The utility model discloses a first arm and second arm combination displacement realize the horizontal migration of acoustic celotex board prefab, snatch the mechanism through can overturning and can overturn the acoustic celotex board prefab, and then cooperate the shearing process to realize the unloading operation, and overall structure's stability is strong, and the flexibility ratio is high.
Description
Technical Field
The utility model relates to a material production technical field gives sound insulation, in particular to blanking manipulator is used in production of car resin sound insulation material.
Background
The car noise can be classified into three categories according to sound source: 1. noise generated by the vehicle powertrain; 2. noise generated by an external member of the vehicle and the surrounding environment during high-speed running of the vehicle, such as tire road noise generated by interaction of a tire with a road surface; 3. ambient noise on the road. In order to prevent noise pollution, sound insulation materials are generally installed in automobiles, the sound insulation materials refer to materials designed aiming at automobile noise, the main automobile sound insulation materials are butyl rubber, and the butyl rubber belongs to environment-friendly damping sheets, rubber and plastic, resin, EVA/EPDM (ethylene vinyl acetate/ethylene-propylene-diene monomer) plates and the like.
Resin type soundproof material is in process of production, and a lot of products are all through mould injection moulding, later take out injection mold with the prefab through the manipulator cooperation, and prefab after general injection moulding includes a plurality of structures, connects through the mouth of a river between a plurality of structures, generally needs the manipulator to cooperate with the prefab mouth of a river, accomplishes and snatchs and remove to mouth of a river shearing mechanism, and the mouth of a river is disconnected to the cooperation completion and is cut off and the unloading, therefore requires the unloading manipulator to have stable, nimble mechanical properties.
SUMMERY OF THE UTILITY MODEL
The utility model provides an unloading manipulator is used in production of car resin sound-proof material through first arm and second arm combination displacement, realizes the horizontal migration of acoustic celotex board prefab, can overturn the acoustic celotex board prefab through the mechanism of snatching that can overturn, and then the cooperation is cuted the process and is realized the unloading operation, and overall structure's stability is strong, and the flexibility ratio is high.
The technical scheme of the utility model is that:
the utility model provides an unloading manipulator is used in production of car resin sound insulation material, includes:
a frame;
the supporting plate is slidably supported at the bottom of the frame;
a first robot arm having one end rotatably supported on the support plate;
the second mechanical arm is slidably arranged on the supporting plate, and one end of the second mechanical arm is hinged with the other end of the first mechanical arm;
the first driving mechanism is connected with the first mechanical arm and can drive one end of the first mechanical arm to rotate;
the mounting plate is arranged at the other end of the second mechanical arm;
the grabbing mechanism can be supported on the mounting plate in a turnover mode;
and the second driving mechanism is connected with the grabbing mechanism and can drive the grabbing mechanism to overturn.
Preferably, the method further comprises the following steps:
the sliding rail is horizontally arranged on the supporting plate;
and the sliding block is arranged on the second mechanical arm and is in sliding fit with the sliding rail.
Preferably, the first drive mechanism includes:
one end of the gear is rotatably supported on the supporting plate, and the other end of the gear is connected with the first mechanical arm;
a rack slidably supported on the support plate and engaged with the gear;
the first telescopic cylinder is arranged at one end of the rack and can pull the rack to slide.
Preferably, the second drive mechanism includes:
the guide rail is vertically arranged on the mounting plate;
the sliding chute is vertically arranged on the mounting plate and is arranged at intervals with the guide rail;
the rotary block is slidably arranged in the sliding groove;
the limiting groove is arranged on one side of the sliding groove, which is far away from the guide rail, and is in rotating fit with the edge of one end of the rotating block so as to limit the rotating freedom degree of the rotating block;
the limiting columns are arranged on one side, close to the guide rail, of the sliding groove and are matched with the other end of the rotating block to limit the sliding freedom degree of the rotating block;
one end of the connecting shaft is supported on the rotary block, and the other end of the connecting shaft is connected with the grabbing mechanism;
one end of the limiting plate is sleeved on the connecting shaft, and the other end of the limiting plate is in sliding fit with the guide rail;
and the second telescopic cylinder is connected with the limiting plate.
Preferably, one end of the rotary block is an arc surface, and the other end of the rotary block is provided with at least two spacing grooves arranged at intervals.
Preferably, the number of the limiting grooves and the number of the limiting columns are 3.
Preferably, the grasping mechanism includes:
a support bar;
the first supporting rod is supported in the center of the supporting rod and is arranged perpendicular to the supporting rod;
the second supporting rod is supported at one end of the supporting rod and is arranged perpendicular to the supporting rod;
the third supporting rod is supported at the other end of the supporting rod and is arranged perpendicular to the supporting rod;
the clamping jaw is vertically supported in the center of the supporting rod and can clamp the main framework of the sound insulation material connecting piece;
and the suckers are arranged on the first supporting rod, the second supporting rod and the third supporting rod at intervals and can suck water gaps of the sound insulation material connecting piece.
Preferably, the vacuum pump is supported on the mounting plate and connected with the plurality of suction cups.
Preferably, the support rod is provided with a mounting groove, the first support rod and the second support rod are detachably connected with the mounting groove, and the mounting positions of the first support rod and the second support rod are adjustable.
Preferably, the spacing of the plurality of suction cups is adjustable.
The utility model has the advantages that:
the utility model provides an unloading manipulator is used in production of car resin sound-proof material through first arm and second arm combination displacement, realizes the horizontal migration of acoustic celotex board prefab, can overturn the acoustic celotex board prefab through the mechanism of snatching that can overturn, and then the cooperation is cuted the process and is realized the unloading operation, and overall structure's stability is strong, and the flexibility ratio is high.
Drawings
Fig. 1 is the embodiment of the utility model provides a structural schematic diagram of blanking manipulator is used in production of car resin sound insulation material.
Fig. 2 is a schematic structural diagram of a first driving mechanism according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a second driving mechanism according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a grabbing mechanism provided by the embodiment of the present invention.
Detailed Description
The present invention is described in terms of specific embodiments, and other advantages and benefits of the present invention will become apparent to those skilled in the art from the following disclosure. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The terms "in" and the like refer to directions or positional relationships based on the drawings, which are used for convenience of description only, and do not indicate or imply that a device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Furthermore, it should be noted that, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may include, for example, a fixed connection, a detachable connection, or an integral connection; may be a mechanical connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
As shown in fig. 1, the blanking manipulator for producing the resin sound insulation material for the automobile comprises a rack 100, a support plate 200, a first mechanical arm 300, a second mechanical arm 400, a first driving mechanism 500, a mounting plate 600, a grabbing mechanism 700 and a second driving mechanism 800.
The rack 100 is arranged opposite to an injection molding machine, the support plate 200 is slidably supported at the bottom of the rack 100, one end of the first mechanical arm 300 is rotatably supported on the support plate 200, the second mechanical arm 400 is slidably arranged on the support plate 200, one end of the first mechanical arm 300 is hinged with the other end of the first mechanical arm 300, the first driving mechanism 500 is connected with the first mechanical arm 300 and can drive one end of the first mechanical arm 300 to rotate so as to drive the second mechanical arm 400 to slide along the surface of the support plate 200, the mounting plate 600 is arranged at the other end of the second mechanical arm 500, the grabbing mechanism 700 can be overturned and supported on the mounting plate 600, the second driving mechanism 800 is connected with the grabbing mechanism 700 and can drive the grabbing mechanism 700 to overturn so as to overturn the sound insulation material prefabricated members from the vertical direction to the horizontal downward direction, shearing blanking is only realized for the matching water gap shearing process, therefore, the horizontal movement of the sound insulation plate prefabricated members is realized through the combined displacement of the first mechanical arm and the second mechanical arm, the overturning of the sound insulation plate prefabricated members can overturn the grabbing mechanism, the sound insulation plate prefabricated members so as to be matched with the shearing process to realize blanking operation, the stability and the flexibility of the whole structure are high.
In a preferred embodiment, the robot further comprises a slide rail 210 and a slider 410, wherein the slide rail 210 is horizontally disposed on the support plate 200, and the slider 410 is disposed on the second robot arm 400 and slidably engaged with the slide rail 210. When the first mechanical arm 300 is driven by the first driving mechanism 500 to rotate, one end of the second mechanical arm 400 is pulled, and under the combined limiting action of the slide rail 210 and the slider 410, one end of the second mechanical arm 400 and the other end of the first mechanical arm 300 are matched to rotate, and the second mechanical arm 400 slides along the slide rail 210 to realize horizontal movement.
Further, as shown in fig. 2, the first driving mechanism 500 includes a gear 510, a rack 520 and a first telescopic cylinder 530, one end of the gear 510 is rotatably supported on the support plate 200, the other end of the gear 510 is connected to the first robot 300, the rack 520 is slidably supported on the support plate 200 and is engaged with the gear 510, the first telescopic cylinder 530 is disposed at one end of the rack 520 and can pull the rack 520 to slide, when the rack 520 is pulled by the first telescopic cylinder 530, the gear 510 engaged with the rack 520 rotates to drive one end of the first robot 300 to rotate, and the second robot 400 is driven to slide by the cooperation of the gear 510 and the rack 510, so that the rotational motion is converted into the linear motion, the moving process is smooth, and the stability is high.
Further, as shown in fig. 3, the second driving mechanism 800 includes a guide rail 810, a sliding groove 820, a rotary block 830, a limiting groove 840, a limiting post 850, a connecting shaft 860, a limiting plate 870, and a second telescopic cylinder 880.
The guide rail 810 is vertically arranged on the mounting plate 600, the sliding groove 820 is vertically arranged on the mounting plate 600 and is arranged at an interval with the guide rail 810, the rotary block 830 can be arranged in the sliding groove 820 in a sliding mode, the limiting groove 840 is arranged on one side, far away from the guide rail 810, of the sliding groove 820 and is in rotating fit with the edge of one end of the rotary block 830 to limit the rotating freedom degree of the rotary block 830, at least two limiting columns 850 are arranged on one side, close to the guide rail 810, of the sliding groove 820 and are matched with the other end of the rotary block 830 to limit the sliding freedom degree of the rotary block 830, one end of the connecting shaft 860 is supported on the rotary block 830, the other end of the connecting shaft 860 is connected with the grabbing mechanism 700, one end of the limiting plate 870 is sleeved on the connecting shaft 860, the other end of the limiting plate 870 is in sliding fit with the guide rail 810, and the limiting plate 870 is connected with the second telescopic cylinder 880.
In a preferred embodiment, one end of the rotating block 830 is a cambered surface, and the other end of the rotating block is provided with at least two spacing recesses 831 arranged at intervals.
In a preferred embodiment, the number of the limiting grooves 831 and the limiting columns 850 is 3, and the limiting grooves 831 and the limiting columns 850 are respectively matched and clamped, so that smoothness of reverse movement can be ensured, and the overall stability of the structure is improved.
Further, as shown in fig. 4, the grabbing mechanism 700 includes a support rod 710, a first support rod 720, a second support rod 730, a third support rod 740, a clamping jaw 750 and a suction cup 760, the first support rod 720 is supported at the center of the support rod 710 and is arranged perpendicular to the support rod 710, the second support rod 730 is supported at one end of the support rod 710 and is arranged perpendicular to the support rod 710, the third support rod 740 is supported at the other end of the support rod 710 and is arranged perpendicular to the support rod 720, the clamping jaw 750 is vertically supported at the center of the support rod 710 and can clamp the main skeleton of the soundproof material connecting piece, and the suction cups 660 are arranged at intervals on the first support rod 720, the second support rod 730 and the third support rod 740 and can suck the water gap of the soundproof material connecting piece.
A preferred embodiment further comprises a vacuum pump supported on the mounting plate 600 and connected to the plurality of suction cups.
In a preferred embodiment, the supporting rod 710 is provided with a mounting groove 711, the first supporting rod 720 and the second supporting rod 730 are detachably connected to the mounting groove 711, and the mounting positions of the first supporting rod 720 and the second supporting rod 730 are adjustable.
In a preferred embodiment, the spacing between the plurality of suction cups 760 is adjustable.
The blanking process of the sound-proof material prefabricated part by adopting the mechanical arm and the injection molding machine is as follows: the supporting plate 200 slides to the position of a feed opening of an injection molding machine along the rack 100, the second telescopic cylinder 880 pushes a limiting plate upwards, under the limitation of a limiting column 850 and a limiting groove 840, the rotary block 830 firstly slides upwards, when a limiting groove 831 is clamped with the limiting column 850, the rotary block 830 cannot slide and rotates along a limiting shaft 850 until rotating 90 degrees, under the limiting effect of the limiting groove 840, the rotary block cannot continue to rotate, the overturning effect is achieved, at the moment, the grabbing mechanism 700 can match the sound insulation material prefabricated part, the clamping jaw 750 clamps the main skeleton of the sound insulation material connecting part, the plurality of suckers 760 suck the water gap of the sound insulation material connecting part, so as to take out the sound insulation material prefabricated part from the injection molding machine, the first telescopic cylinder 530 is started to pull the rack 520 to drive the gear 510 to rotate, the first mechanical arm 300 is driven to rotate, the second mechanical arm 400 slides along the sliding rail 210 until the mounting plate 600 moves to the position above a shearing process, the second telescopic cylinder 880 pulls the limiting plate downwards, under the limitation of the limiting column 850 and the limiting groove 840, the rotary block 830 rotates along the limiting column 850 until the rotary block rotates 90 degrees, the sound insulation material prefabricated part is located at the horizontal position, and the horizontal position of the shearing process can be further, and the sound insulation material prefabricated part can be sheared by the operation of the turnover prefabricated part.
The embodiment of the utility model provides an in the technical scheme, compare with prior art, have following advantage or beneficial effect at least:
the utility model provides an unloading manipulator is used in production of car resin sound-proof material through first arm and second arm combination displacement, realizes the horizontal migration of acoustic celotex board prefab, can overturn the acoustic celotex board prefab through the mechanism of snatching that can overturn, and then the cooperation is cuted the process and is realized the unloading operation, and overall structure's stability is strong, and the flexibility ratio is high.
The above are only examples of the present invention, and the general knowledge of the known specific structures and characteristics of the embodiments is not described herein, and it is easily understood by those skilled in the art that the scope of the present invention is obviously not limited to these specific embodiments. Without deviating from the present invention, a plurality of modifications and improvements can be made, which should be regarded as the protection scope of the present invention, and these will not affect the utility of the effect and the patent of the present invention.
Claims (10)
1. The utility model provides an unloading manipulator is used in production of car resin sound insulation material which characterized in that includes:
a frame;
the supporting plate is slidably supported at the bottom of the rack;
a first robot arm having one end rotatably supported on the support plate;
the second mechanical arm is slidably arranged on the supporting plate, and one end of the second mechanical arm is hinged with the other end of the first mechanical arm;
the first driving mechanism is connected with the first mechanical arm and can drive one end of the first mechanical arm to rotate;
the mounting plate is arranged at the other end of the second mechanical arm;
the grabbing mechanism can be supported on the mounting plate in a turnover mode;
and the second driving mechanism is connected with the grabbing mechanism and can drive the grabbing mechanism to overturn.
2. The blanking manipulator for producing the automobile resin sound-insulating material as recited in claim 1, further comprising:
the sliding rail is horizontally arranged on the supporting plate;
and the sliding block is arranged on the second mechanical arm and is in sliding fit with the sliding rail.
3. The blanking manipulator for automobile resin sound insulating material production as set forth in claim 2, wherein said first drive mechanism includes:
one end of the gear is rotatably supported on the supporting plate, and the other end of the gear is connected with the first mechanical arm;
a rack slidably supported on the support plate and engaged with the gear;
and the first telescopic cylinder is arranged at one end of the rack and can pull the rack to slide.
4. The blanking manipulator for automobile resin sound insulating material production as set forth in claim 3, wherein said second driving mechanism includes:
a guide rail vertically disposed on the mounting plate;
the sliding chute is vertically arranged on the mounting plate and is arranged at intervals with the guide rail;
the rotary block is slidably arranged in the sliding groove;
the limiting groove is arranged on one side of the sliding groove, which is far away from the guide rail, and is in rotating fit with the edge of one end of the rotating block so as to limit the rotating freedom degree of the rotating block;
the at least two limiting columns are arranged on one side, close to the guide rail, of the sliding groove and matched with the other end of the rotating block so as to limit the sliding freedom degree of the rotating block;
one end of the connecting shaft is supported on the rotary block, and the other end of the connecting shaft is connected with the grabbing mechanism;
one end of the limiting plate is sleeved on the connecting shaft, and the other end of the limiting plate is in sliding fit with the guide rail;
and the second telescopic cylinder is connected with the limiting plate.
5. The blanking manipulator for producing the automobile resin sound insulation material as claimed in claim 4, wherein one end of the rotary block is a cambered surface, and the other end of the rotary block is provided with at least two spacing grooves arranged at intervals.
6. The blanking manipulator for the production of automotive resin sound-proof material as claimed in claim 5, wherein said limit groove and said limit post are 3 in number.
7. The blanking manipulator for producing the automobile resin sound-proof material as recited in claim 6, wherein the gripping mechanism includes:
a support bar;
the first supporting rod is supported in the center of the supporting rod and is arranged perpendicular to the supporting rod;
the second supporting rod is supported at one end of the supporting rod and is perpendicular to the supporting rod;
the third supporting rod is supported at the other end of the supporting rod and is arranged perpendicular to the supporting rod;
the clamping jaw is vertically supported in the center of the supporting rod and can clamp the main framework of the sound insulation material connecting piece;
and the suckers are arranged on the first supporting rod, the second supporting rod and the third supporting rod at intervals and can suck the water gap of the sound insulation material connecting piece.
8. The blanking manipulator for the production of automotive resin sound-insulating material as claimed in claim 7, further comprising a vacuum pump supported on said mounting plate and connected to said plurality of suction cups.
9. The blanking manipulator for producing the automobile resin sound insulation material as claimed in claim 8, wherein a mounting groove is provided on the support rod, the first support rod and the second support rod are detachably connected with the mounting groove, and the mounting positions of the first support rod and the second support rod are adjustable.
10. The blanking manipulator for automobile resin sound insulating material production as recited in claim 9, wherein a pitch of said plurality of suction cups is adjustable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221666699.1U CN217993396U (en) | 2022-06-29 | 2022-06-29 | Unloading manipulator is used in production of car resin sound insulation material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221666699.1U CN217993396U (en) | 2022-06-29 | 2022-06-29 | Unloading manipulator is used in production of car resin sound insulation material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217993396U true CN217993396U (en) | 2022-12-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221666699.1U Active CN217993396U (en) | 2022-06-29 | 2022-06-29 | Unloading manipulator is used in production of car resin sound insulation material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217993396U (en) |
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2022
- 2022-06-29 CN CN202221666699.1U patent/CN217993396U/en active Active
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