CN217981266U - High-speed rotating disc detection equipment - Google Patents
High-speed rotating disc detection equipment Download PDFInfo
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- CN217981266U CN217981266U CN202220420983.4U CN202220420983U CN217981266U CN 217981266 U CN217981266 U CN 217981266U CN 202220420983 U CN202220420983 U CN 202220420983U CN 217981266 U CN217981266 U CN 217981266U
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Abstract
The utility model discloses a high-speed carousel check out test set includes at least: a body; the turntable device is arranged on the machine body; the visual detection device is arranged on the machine body and matched with the turntable device; the turntable device comprises a rotating disc and a plurality of positioning jigs which are arranged on the rotating disc and used for placing sheet-shaped workpieces; the visual detection device is arranged on the periphery of the rotating disc and behind the rotating disc and is configured to detect the sheet-shaped workpiece in the positioning jig; the turntable device further comprises an air slip ring assembly, and the air slip ring assembly is arranged above the rotating disc and is located at the center of the rotating disc. The detection equipment of the utility model is provided with a hollow rotary platform and a jig for positioning, and is matched with a visual detection device to realize AOI detection, thereby realizing high-speed and high-precision detection of the sheet-shaped workpiece; through integrating quick-witted component and control program etc. and reach high-speed detection, very big promotion detection efficiency, and the precision to degree of automation has effectively been improved.
Description
Technical Field
The utility model relates to an industrial automation equipment field, in particular to high-speed carousel check out test set.
Background
In the production of precise electronic products, part of the products need sheet stock detection, the positioning requirement is high, and the detection efficiency requirement is also high.
At present, in the traditional method, sheet materials are manually fed to a quadratic element detection device for detection, so that the detection efficiency is low, the positioning cannot be realized, the precision is influenced, the detection quantity is large, and the manual labor intensity is greatly increased; the automatic line body can not be matched, and the whole automation degree is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a high-speed carousel check out test set that degree of automation is high, production efficiency is high can solve one of the above-mentioned problem at least.
According to the utility model discloses an aspect provides a high-speed carousel check out test set, includes at least:
a body;
the rotary table device is arranged on the machine body;
the visual detection device is arranged on the machine body and matched with the turntable device;
the turntable device comprises a rotating disc and a plurality of positioning jigs which are arranged on the rotating disc and used for placing the sheet-shaped workpieces;
the visual detection device is arranged on the periphery of the rotating disc and behind the rotating disc and is configured to detect the sheet-shaped workpiece in the positioning jig;
the turntable device further comprises an air slip ring assembly, and the air slip ring assembly is arranged above the rotating disc and is located at the center of the rotating disc.
Therefore, the utility model provides a high-speed carousel check out test set of brand-new structure, the theory of operation of this equipment is:
s1, firstly, placing a sheet workpiece into a positioning jig corresponding to a feeding station, electrifying and ventilating a machine body, and opening software and control software corresponding to a visual detection device;
s2, initializing the machine body after all preparation work ok is carried out;
s3, initializing ok and starting the machine body;
s4, the rotary disc device works, the rotary disc rotates to drive the positioning jig and the sheet-shaped workpiece on the positioning jig to rotate to a detection station, and after the positioning jig and the sheet-shaped workpiece rotate to the detection station, the visual detection device starts to detect;
s5, automatically judging an OK product or an NG product by the visual program; outputting the size or item of the corresponding NG product, and recording by a computer;
s6, starting the rotating disc again, rolling out the product, manually writing NG product information on the product, replacing the undetected product, and putting the undetected product into a feeding work station;
and S7, repeatedly starting the subsequent actions to finish the product cycle detection.
The detection equipment of the utility model is provided with a hollow rotary platform and a jig for positioning, and is matched with a visual detection device to realize AOI detection, thereby realizing high-speed and high-precision detection of the sheet-shaped workpiece; through integrating machine member and control program etc. and reach high-speed detection, very big promotion detection efficiency, and the precision to degree of automation has effectively been improved.
In some embodiments, the turntable device further includes a driving module for driving the rotary disc to rotate, and the driving module is disposed below the rotary disc and is in power connection with the rotary disc.
In some embodiments, the positioning fixture is provided with a plurality of limiting parts matched with the sheet-shaped workpiece. Therefore, the sheet-shaped workpiece can be effectively limited, the subsequent detection is facilitated, and the detection precision and efficiency are improved.
In some embodiments, the stop portion is a locating projection.
In some embodiments, the positioning fixture is provided with a plurality of material suction holes. Therefore, the sheet-shaped workpiece can be sucked to avoid moving.
In some embodiments, the turntable device further comprises a fixing frame, the fixing frame is mounted on the machine body and used for mounting the air slip ring assembly, the stator end of the air slip ring assembly is mounted on the fixing frame, and the rotor end of the air slip ring assembly is mounted on the rotating disc. Thus, the installation of the air slip ring assembly is facilitated.
In some embodiments, the high-speed turntable detecting device further includes a control panel, the control panel is mounted on the front end surface of the machine body, and a plurality of control buttons are arranged on the control panel. Therefore, the operation of the machine is controlled by an operator conveniently, the safety is high, and the operation and the control are convenient.
In some embodiments, the vision inspection device includes a mounting frame, a light source module and a CCD vision inspection module, the mounting frame is mounted on the machine body, the light source module and the CCD vision inspection module are mounted on the mounting frame, and the light source module is located below the CCD vision inspection module.
The utility model has the advantages that:
the detection equipment of the utility model is provided with a hollow rotary platform and a jig for positioning, and is matched with a visual detection device to realize AOI detection, thereby realizing high-speed and high-precision detection of the sheet-shaped workpiece; through integrating quick-witted component and control program etc. and reach high-speed detection, very big promotion detection efficiency, and the precision to degree of automation has effectively been improved.
Drawings
Fig. 1 is a schematic perspective view of a high-speed turntable detecting apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic perspective view of a turntable device of the high-speed turntable detecting apparatus shown in FIG. 1;
fig. 3 is a schematic perspective view of one of the positioning jigs of the turntable device shown in fig. 2;
fig. 4 is a schematic perspective view of the visual inspection device of the high-speed turntable inspection apparatus shown in fig. 1.
Reference numerals in fig. 1 to 4: 1-body; 2-a turntable device; 3-a visual inspection device; 11-a control panel; 21-a rotating disk; 22-positioning a jig; 23-gas slip ring assembly; 24-a drive module; 25-a fixed frame; 31-a mounting frame; 32-a light source module; 33-CCD visual detection module; 111-control buttons; 221-a limiting part; 222-suction hole.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1 to 4 schematically show a high-speed turntable detecting apparatus according to an embodiment of the present invention.
As shown in fig. 1 to 4, the high-speed turntable detecting apparatus includes at least:
a machine body 1;
a turntable device 2 mounted on the machine body 1;
the visual detection device 3 is arranged on the machine body 1 and matched with the turntable device 2;
the turntable device 2 comprises a rotating disc 21 and a plurality of positioning jigs 22 which are arranged on the rotating disc 21 and used for placing sheet-shaped workpieces;
the visual detection device 3 is arranged on the periphery of the rotating disc 21 and behind the rotating disc 21 and is configured to detect the sheet-shaped workpiece in the positioning jig 22;
the turntable device 2 further comprises an air slip ring assembly 23, wherein the air slip ring assembly 23 is arranged above the rotating disc 21 and is located at the center of the rotating disc 21.
The turntable device 2 further comprises a driving module 24 for driving the rotary disc 21 to rotate, and the driving module 24 is disposed below the rotary disc 21 and is in power connection with the rotary disc 21.
The positioning fixture 22 is provided with a plurality of limiting parts 221 which are matched with the sheet-shaped workpiece. Therefore, the sheet-shaped workpiece can be effectively limited, the subsequent detection is facilitated, and the detection precision and efficiency are improved.
The position-limiting portion 221 is a positioning protrusion.
The positioning fixture 22 is provided with a plurality of material suction holes 222. Therefore, the sheet-shaped workpiece can be sucked to avoid moving.
The turntable device 2 further comprises a fixing frame 25, the fixing frame 25 is mounted on the machine body 1 and used for mounting the air slip ring assembly 23, the stator end of the air slip ring assembly 23 is mounted on the fixing frame 25, and the rotor end is mounted on the rotating disc 21. Thereby, the installation of the air slip ring assembly 23 is facilitated.
The high-speed turntable detection device further comprises a control panel 11, the control panel 11 is installed on the front end face of the machine body 1, and a plurality of control buttons 111 such as "start", "stop", "reset" and "emergency stop" are arranged on the control panel 11. Therefore, the operation of the machine is controlled by an operator conveniently, the safety is high, and the operation and the control are convenient.
The utility model discloses a high-speed carousel check out test set's theory of operation does:
s1, firstly, placing a sheet workpiece into a positioning jig 22 corresponding to a feeding station, electrifying and ventilating a machine body 1, and opening software and control software corresponding to a visual detection device 3;
s2, initializing the machine body 1 by all preparation works ok;
s3, initializing ok and starting the machine body 1;
s4, the rotary disc device 2 works, the rotary disc 21 rotates to drive the positioning jig 22 and the sheet-shaped workpiece on the positioning jig to rotate to a detection station, and the visual detection device 3 starts to detect after the positioning jig and the sheet-shaped workpiece rotate to the detection station;
s5, automatically judging an OK product or an NG product by a visual program; outputting the size or item of the corresponding NG product, and recording by a computer;
s6, the rotating disc 21 is started again, the product is rolled out, NG product information is written into the product manually, and the undetected product is replaced and placed into a feeding work station;
and S7, repeatedly starting the subsequent actions to finish the product cycle detection.
The high-speed turntable detection equipment of the utility model replaces the quadratic element single PCS detection, reduces the labor intensity of the measurer and simplifies the manpower (saves 6 persons/station); the labor cost is further reduced; the production efficiency is improved, and the CT optimization is improved to 2s/pcs; equipment uses rotary platform material loading mode, automated inspection, very big improvement degree of automation.
The detection equipment of the utility model is provided with a hollow rotary platform and a jig for positioning, and is matched with a vision detection device 3 to realize AOI detection, thereby realizing high-speed and high-precision detection of the sheet-shaped workpiece; through integrating machine member and control program etc. and reach high-speed detection, very big promotion detection efficiency, and the precision to degree of automation has effectively been improved.
What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.
Claims (8)
1. A high-speed rotating disk inspection apparatus, comprising at least:
a body (1);
a turntable device (2) mounted on the machine body (1);
the visual detection device (3) is arranged on the machine body (1) and is matched with the rotary disc device (2);
the rotary disc device (2) comprises a rotary disc (21) and a plurality of positioning jigs (22) which are arranged on the rotary disc (21) and used for placing sheet-shaped workpieces;
the visual detection device (3) is arranged on the periphery of the rotating disc (21) and behind the rotating disc (21), and is configured to detect the sheet-shaped workpiece in the positioning jig (22);
the turntable device (2) further comprises an air slip ring assembly (23), and the air slip ring assembly (23) is arranged above the rotating disc (21) and is located at the center of the rotating disc (21).
2. High-speed turntable detecting device according to claim 1, characterized in that said turntable device (2) further comprises a driving module (24) for driving said turntable (21) to rotate, said driving module (24) being disposed below said turntable (21) and being in power connection with said turntable (21).
3. The high-speed turntable detecting device according to claim 1, wherein the positioning fixture (22) is provided with a plurality of limiting parts (221) matched with the sheet-shaped workpiece.
4. High-speed turntable detecting device according to claim 3, characterized in that said position limiting part (221) is a positioning protrusion.
5. The high-speed turntable detecting device according to claim 1, wherein the positioning fixture (22) is provided with a plurality of material sucking holes (222).
6. The high-speed turntable detecting device according to any one of claims 1 to 5, wherein the turntable device (2) further comprises a fixing frame (25), the fixing frame (25) is mounted on the machine body (1) and is used for mounting the air slip ring assembly (23), a stator end of the air slip ring assembly (23) is mounted on the fixing frame (25), and a rotor end of the air slip ring assembly is mounted on the rotating disk (21).
7. The high-speed turntable detecting device according to any one of claims 1 to 5, further comprising a control panel (11), wherein the control panel (11) is mounted on a front end face of the machine body (1), and a plurality of control buttons (111) are arranged on the control panel (11).
8. The high-speed turntable detecting device according to any one of claims 1 to 5, wherein the visual detecting device (3) comprises a mounting frame (31), a light source module (32) and a CCD visual detecting module (33), the mounting frame (31) is mounted on the machine body (1), the light source module (32) and the CCD visual detecting module (33) are mounted on the mounting frame (31), and the light source module (32) is located below the CCD visual detecting module (33).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220420983.4U CN217981266U (en) | 2022-02-28 | 2022-02-28 | High-speed rotating disc detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220420983.4U CN217981266U (en) | 2022-02-28 | 2022-02-28 | High-speed rotating disc detection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217981266U true CN217981266U (en) | 2022-12-06 |
Family
ID=84253892
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220420983.4U Active CN217981266U (en) | 2022-02-28 | 2022-02-28 | High-speed rotating disc detection equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217981266U (en) |
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2022
- 2022-02-28 CN CN202220420983.4U patent/CN217981266U/en active Active
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