CN217973681U - Padder device and tentering setting machine - Google Patents
Padder device and tentering setting machine Download PDFInfo
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- CN217973681U CN217973681U CN202221331196.9U CN202221331196U CN217973681U CN 217973681 U CN217973681 U CN 217973681U CN 202221331196 U CN202221331196 U CN 202221331196U CN 217973681 U CN217973681 U CN 217973681U
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Abstract
The application provides a padder device and tentering setting machine. Foretell padder device includes the mounting bracket, the fabric rolling mechanism, tension mechanism, soak mechanism and leveling mechanism, the fabric rolling mechanism is used for rolling the cloth, tension mechanism includes the tension roller, tension sensor and controller, the tension roller rotates to be connected in the mounting bracket, the tension roller is used for around establishing the cloth behind the mangling liquid, tension sensor connects in the tension roller of fabric rolling mechanism, the controller is connected with the servo motor and the tension sensor electricity of fabric rolling mechanism respectively, servo motor adjusts the rotational speed of the first compression roller of fabric rolling mechanism under the control of controller. When the pressure applied to the tension roller deviates from the preset range value, the tension sensor transmits a corresponding signal to the controller, so that the controller controls the rotating speed of the servo motor, the servo motor adjusts the rotating speed of the first pressing roller, the tension of the cloth is kept in the preset range value, and the quality of the cloth is easy to control.
Description
Technical Field
The utility model relates to a tentering setting machine's technical field especially relates to a padder device and tentering setting machine.
Background
The padder device is used for rolling off redundant liquid on the cloth, so that the liquid adsorbed by the cloth is prevented from dripping in the transmission process. However, the rotating speed of the rollers of the padder device cannot be adjusted, so that the tension of the cloth cannot be kept within a preset range, and the quality of the cloth is difficult to control.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the weak point among the prior art, providing a controllable padder device of cloth tension and tentering setting machine.
The purpose of the utility model is realized through the following technical scheme:
a padder device, comprising:
a mounting frame; and
the cloth rolling mechanism comprises a first pressing roller, a second pressing roller and a servo motor, the first pressing roller rotates, the second pressing roller is rotatably connected to the mounting frame, and a cloth rolling gap is formed between the first pressing roller and the second pressing roller, so that the first pressing roller and the second pressing roller are jointly used for carrying out mangling on cloth; the servo motor is arranged on the mounting frame, and the power output end of the servo motor is connected to the first press roller;
the tension mechanism comprises a tension roller, a tension sensor and a controller, the tension roller is rotatably connected to the mounting frame, and the tension roller is used for winding the cloth after the mangling is arranged; the tension sensor is connected to the tension roller; the controller is respectively electrically connected with the servo motor and the tension sensor, and the servo motor adjusts the rotating speed of the first compression roller under the control of the controller;
the soaking mechanism comprises a containing part and a soaking roller, the containing part is connected to the mounting rack, a soaking groove is formed in the containing part, the soaking groove is positioned below the cloth rolling mechanism and is arranged opposite to the cloth rolling mechanism, and the soaking groove is used for containing soaking liquid; the soaking roller is positioned in the soaking groove and is rotationally connected with the accommodating part, and the soaking roller is used for winding the cloth so as to enable the cloth to be immersed in the soaking liquid; and
the leveling mechanism comprises a first leveling threaded roller and a second leveling threaded roller, the first leveling threaded roller and the second leveling threaded roller are rotatably connected to the mounting frame, and the first leveling threaded roller and the second leveling threaded roller are respectively used for winding the cloth, so that the first leveling threaded roller and the second leveling threaded roller are respectively used for leveling the cloth; the first leveling threaded roller, the soaking roller, the second leveling threaded roller, the cloth rolling mechanism and the tension roller are sequentially arranged along the conveying direction of the cloth.
In one embodiment, the accommodating part is rotatably connected to the mounting frame, the soaking mechanism further comprises a rotary driving part, the mounting end of the rotary driving part is rotatably connected to the mounting frame, and the power output end of the rotary driving part is rotatably connected to the accommodating part, so that the rotary driving part is used for driving the accommodating part to rotate.
In one embodiment, the cloth rolling mechanism further comprises a gap adjusting driving assembly, the gap adjusting driving assembly is mounted on the mounting frame, and a power output end of the gap adjusting driving assembly is connected to the second pressing roller, so that the gap adjusting driving assembly is used for adjusting the size of the cloth pressing gap.
In one embodiment, the gap adjustment driving assembly includes a gap control driving member and a transmission member, the gap control driving member is mounted on the mounting bracket, two ends of the transmission member are respectively rotatably connected to the power output end of the gap control driving member and the mounting bracket, and the second pressing roller is rotatably connected to the transmission member, so that the second pressing roller is rotatably connected to the mounting bracket through the transmission member.
In one embodiment, the gap adjustment driving assembly further includes a connecting member, one end of the connecting member is rotatably connected to one end of the driving member, and the other end of the connecting member is threadedly connected to the power output end of the gap control driving member, so that the power output end of the gap control driving member is rotatably connected to one end of the driving member through the connecting member.
In one embodiment, the padder device further comprises two splash shields, the two splash shields are respectively connected to the mounting frame, and the two splash shields are respectively located on two opposite sides of the cloth rolling mechanism.
In one embodiment, the second leveling thread roller is located between two splash plates.
In one embodiment, the leveling mechanism further comprises a leveling driving motor, and a power output end of the leveling driving motor is respectively connected with the first leveling threaded roller and the second leveling threaded roller.
In one embodiment, the leveling mechanism further comprises a first conveyor belt and a second conveyor belt, wherein the first conveyor belt is respectively connected with the power output end of the leveling driving motor and the first leveling threaded roller, so that the power output end of the leveling driving motor is connected with the first leveling threaded roller through the first conveyor belt; the second conveyor belt is respectively connected with the power output end of the leveling driving motor and the second leveling threaded roller, so that the power output end of the leveling driving motor is connected with the second leveling threaded roller through the second conveyor belt.
A setting machine comprises the padder device in any of the above embodiments.
Compared with the prior art, the utility model discloses at least, following advantage has:
1. when the pressure that receives of tension roller is deviated from and is predetermineeing the scope value, tension sensor transmits corresponding signal to the controller to make controller control servo motor's rotational speed, and then make servo motor adjust the rotational speed of first compression roller, so that the tension of cloth keeps in predetermineeing the scope value, and then makes the quality of cloth more easily handle the accuse, moreover, because servo motor's control accuracy is higher, makes the tension control accuracy of cloth preferred, and then makes the quality of cloth preferred.
2. Because first flattening threaded roll carries out the flattening operation to the cloth before the cloth soaks in soaking the inslot for the cloth that gets into in the soaking groove is more level and smooth, has ensured cloth and soak solution abundant contact, and then ensures that the soak solution fully acts on the cloth.
3. Because the second leveling thread roller performs leveling operation on the cloth before rolling, the cloth keeps a relatively flat state when passing through a gap of a rolling part, and the problem that a cloth rolling mechanism is blocked due to overlapping of the cloth is avoided.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic structural view of a padder device according to an embodiment;
fig. 2 isbase:Sub>A cross-sectional view atbase:Sub>A-base:Sub>A in the rolling mill installation shown in fig. 1.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. The preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1 and 2, the padder device 10 of an embodiment includes a mounting frame 100, a cloth rolling mechanism 200, a tension mechanism 300, a soaking mechanism 400, and a leveling mechanism 500. The cloth rolling mechanism 200 comprises a first press roller 210, a second press roller 220 and a servo motor 230, the first press roller 210 rotates, the second press roller 220 rotates and is connected to the mounting frame 100, a cloth rolling gap is formed between the first press roller 210 and the second press roller 220, and cloth passes through the cloth rolling gap, so that the first press roller 210 and the second press roller 220 are jointly used for rolling the cloth; the servo motor 230 is installed on the installation frame 100, and the power output end of the servo motor 230 is connected to the first press roller 210, so that the servo motor 230 is used for driving the first press roller 210 to rotate, the first press roller 210 and the second press roller 220 are further enabled to rotate and roll the cloth, and further part of liquid of the cloth drops.
As shown in fig. 2, the tension mechanism 300 further includes a tension roller 310, a tension sensor 320 and a controller, the tension roller 310 is rotatably connected to the mounting frame 100, the tension roller 310 is used for winding the cloth after the squeezing to maintain tension of the cloth and further smooth the cloth, the tension sensor 320 is connected to the tension roller 310, the controller is mounted on the mounting frame 100, the controller is electrically connected to the servo motor 230 and the tension sensor 320, respectively, and the servo motor 230 adjusts the rotation speed of the first pressing roller 210 under the control of the controller. Specifically, when the pressure applied to the tension roller 310 deviates from the preset range, the tension sensor 320 transmits a corresponding signal to the controller, so that the controller controls the rotation speed of the servo motor 230, and the servo motor 230 adjusts the rotation speed of the first press roller 210, so that the tension of the fabric is maintained within the preset range.
As shown in fig. 2, further, the soaking mechanism 400 includes a receiving member 410 and a soaking roller 420, the receiving member 410 is connected to the mounting frame 100, the receiving member 410 is formed with a soaking tank 411, the soaking tank 411 is located below the cloth rolling mechanism 200 and is opposite to the cloth rolling mechanism 200, and the soaking tank 411 is used for receiving soaking liquid; the soaking roller 420 is located in the soaking tank 411 and is rotatably connected with the accommodating member 410, the soaking roller 420 is soaked in the soaking solution, and the soaking roller 420 is used for winding a cloth so that the cloth is soaked in the soaking solution. It will be appreciated that the soaking liquid may be a dye or other liquid that causes a change in the properties of the cloth.
As shown in fig. 2, further, the leveling mechanism 500 includes a first leveling screw roll 510 and a second leveling screw roll 520, both the first leveling screw roll 510 and the second leveling screw roll 520 are rotatably connected to the mounting frame 100, and the first leveling screw roll 510 and the second leveling screw roll 520 are respectively used for winding the cloth material, so that the wrinkles of the edges of the cloth material are leveled, i.e., the first leveling screw roll 510 and the second leveling screw roll 520 are respectively used for leveling the cloth material. The first leveling thread roller 510, the soaking roller 420, the second leveling thread roller 520, the cloth rolling mechanism 200 and the tension roller 310 are sequentially arranged along the conveying direction of the cloth, that is, the cloth firstly passes through the first leveling thread roller 510 to level the cloth, then the cloth leveled by the first leveling thread roller 510 passes through the soaking roller 420 to soak the cloth in the soaking solution, then the soaked cloth passes through the second leveling thread roller 520 to keep the soaked cloth flat, then the cloth passes through the cloth rolling gap to enable the first pressing roller 210 and the second pressing roller 220 to jointly extrude the redundant soaking solution in the cloth, and the redundant soaking solution drops into the soaking groove 411 to avoid the redundant soaking solution from dropping in the conveying process.
In the padder apparatus 10, when the pressure applied to the tension roller 310 deviates from the preset range, the tension sensor 320 transmits a corresponding signal to the controller, so that the controller controls the rotation speed of the servo motor 230, and further the servo motor 230 adjusts the rotation speed of the first pressing roller 210, so that the tension of the cloth is maintained within the preset range, and further the quality of the cloth is easy to control, and further, because the control precision of the servo motor 230 is high, the tension control precision of the cloth is good, and further the quality of the cloth is good. Since the first leveling thread roller 510 performs the leveling operation on the cloth before the cloth is immersed in the immersion tank 411, the cloth entering the immersion tank 411 is relatively flat, the cloth is ensured to be in full contact with the immersion liquid, and the immersion liquid is further ensured to be fully acted on the cloth. Since the second leveling thread roller 520 levels the cloth before rolling, the cloth is kept in a relatively flat state when passing through the gap of the rolling part, and the problem that the cloth rolling mechanism 200 is stuck due to overlapping of the cloth is avoided.
As shown in fig. 2, in one embodiment, the receiving member 410 is rotatably connected to the mounting frame 100, the soaking mechanism 400 further includes a rotating driving member 430, a mounting end of the rotating driving member 430 is rotatably connected to the mounting frame 100, and a power output end of the rotating driving member 430 is rotatably connected to the receiving member 410, so that the rotating driving member 430 is used for driving the receiving member 410 to rotate. In this embodiment, when the angle of the receptacle 410 is adjusted, the power output end of the rotary driving member 430 moves to rotate the receptacle 410, so as to change the direction of the opening of the soaking tank 411, thereby improving convenience of pouring the soaking solution.
As shown in fig. 2, in one embodiment, the cloth rolling mechanism 200 further includes a gap adjustment driving assembly 240, the gap adjustment driving assembly 240 is mounted to the mounting frame 100, and a power output end of the gap adjustment driving assembly 240 is connected to the second pressing roller 220, so that the gap adjustment driving assembly 240 is used for adjusting the size of the cloth pressing gap. In this embodiment, the gap adjusting driving assembly 240 is used to adjust the position of the second pressing roller 220, and further adjust the gap between the first pressing roller 210 and the second pressing roller 220, that is, adjust the size of the cloth rolling gap, so that the cloth rolling gap is adapted to the cloth with different thicknesses, and the adaptability of the cloth rolling mechanism 200 is improved.
As shown in fig. 2, in one embodiment, the gap adjustment driving assembly 240 includes a gap control driving member 241 and a transmission member 242, the gap control driving member 241 is mounted on the mounting frame 100, two ends of the transmission member 242 are respectively rotatably connected to the power output end of the gap control driving member 241 and the mounting frame 100, and the second pressing roller 220 is rotatably connected to the transmission member 242, so that the second pressing roller 220 is rotatably connected to the mounting frame 100 through the transmission member 242.
As shown in fig. 2, in one embodiment, the gap adjustment driving assembly 240 further includes a connecting member 243, one end of the connecting member 243 is rotatably connected to one end of the transmission member 242, and the other end of the connecting member 243 is threadedly connected to the power output end of the gap control driving member 241, so that the power output end of the gap control driving member 241 is rotatably connected to one end of the transmission member 242 through the connecting member 243. In this embodiment, since one end of the connecting member 243 is threadedly coupled to the power take-off end of the clearance control driving member 241, the convenience of coupling the power take-off end of the clearance control driving member 241 to the transmission member 242 through the connecting member 243 is improved.
As shown in fig. 2, in one embodiment, the padder device 10 further includes two splash plates 600, wherein the two splash plates 600 are respectively connected to the mounting bracket 100, and the two splash plates 600 are respectively located at two opposite sides of the cloth rolling mechanism 200. In this embodiment, when the first press roll 210 and the second press roll 220 roll the cloth, the soaking solution splashed by the cloth is blocked by the two splash plates 600, and then the blocked soaking solution drops into the soaking tank 411 along each splash plate 600, so as to avoid the waste of the soaking solution.
As shown in fig. 2, in one embodiment, the second leveling screw roll 520 is located between two splash shields 600, so that the second leveling screw roll 520 is closer to the first pressing roll 210 and the second pressing roll 220, which shortens the distance between the second leveling screw roll 520 and the cloth rolling gap, and ensures that the leveled cloth can be rolled by the first pressing roll 210 and the second pressing roll 220 in time.
As shown in fig. 1 and 2, in one embodiment, the leveling mechanism 500 further includes a leveling driving motor 530, and the power output end of the leveling driving motor 530 is connected to the first leveling screw roller 510 and the second leveling screw roller 520, respectively. In the present embodiment, the first leveling thread roller 510 and the second leveling thread roller 520 are driven to rotate by the leveling driving motor 530, so that the leveling effect of the first leveling thread roller 510 and the second leveling thread roller 520 is improved.
In one embodiment, the leveling mechanism 500 further comprises a first conveyor belt and a second conveyor belt, the first conveyor belt is connected to the power output end of the leveling driving motor 530 and the first leveling screw roller 510, respectively, so that the power output end of the leveling driving motor 530 is connected to the first leveling screw roller 510 through the first conveyor belt; the second conveyor belt is connected to a power output terminal of the leveling driving motor 530 and the second leveling screw roll 520, respectively, so that the power output terminal of the leveling driving motor 530 is connected to the second leveling screw roll 520 through the second conveyor belt. In this embodiment, since the leveling driving motor 530 drives the first leveling screw roller 510 and the second leveling screw roller 520 to rotate through the first transfer belt and the second transfer belt, the stability of the leveling driving motor 530 is improved, and the silencing effect of the leveling driving motor 530 is improved, so that the working environment of the worker is better.
The present application also provides a setting machine comprising the padder device 10 of any of the embodiments described above.
Compared with the prior art, the utility model discloses at least, following advantage has:
1. when the pressure applied to the tension roller 310 deviates from the preset range, the tension sensor 320 transmits a corresponding signal to the controller, so that the controller controls the rotation speed of the servo motor 230, and further the servo motor 230 adjusts the rotation speed of the first pressing roller 210, so that the tension of the fabric is maintained within the preset range, and further the quality of the fabric is easier to control.
2. Since the first leveling thread roller 510 performs the leveling operation on the cloth before the cloth is immersed in the immersion tank 411, the cloth entering the immersion tank 411 is relatively flat, the cloth is ensured to be in full contact with the immersion liquid, and the immersion liquid is further ensured to be fully acted on the cloth.
3. Since the second leveling thread roller 520 levels the cloth before rolling, the cloth is kept in a relatively flat state when passing through the gap of the rolling part, and the problem that the cloth rolling mechanism 200 is stuck due to overlapping of the cloth is avoided.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (10)
1. A padder device, characterized in that it comprises:
a mounting frame; and
the cloth rolling mechanism comprises a first pressing roller, a second pressing roller and a servo motor, the first pressing roller rotates and the second pressing roller is rotatably connected to the mounting frame, and a cloth rolling gap is formed between the first pressing roller and the second pressing roller, so that the first pressing roller and the second pressing roller are jointly used for carrying out mangling on cloth; the servo motor is arranged on the mounting frame, and the power output end of the servo motor is connected to the first press roller;
the tension mechanism comprises a tension roller, a tension sensor and a controller, the tension roller is rotatably connected to the mounting frame, and the tension roller is used for winding the cloth after the mangling is arranged; the tension sensor is connected to the tension roller; the controller is respectively electrically connected with the servo motor and the tension sensor, and the servo motor adjusts the rotating speed of the first compression roller under the control of the controller;
the soaking mechanism comprises a containing part and a soaking roller, the containing part is connected to the mounting frame, a soaking groove is formed in the containing part, the soaking groove is located below the cloth rolling mechanism and is opposite to the cloth rolling mechanism, and the soaking groove is used for containing soaking liquid; the soaking roller is positioned in the soaking groove and is rotationally connected with the accommodating part, and the soaking roller is used for winding the cloth so as to enable the cloth to be immersed in the soaking solution; and
the leveling mechanism comprises a first leveling threaded roller and a second leveling threaded roller, the first leveling threaded roller and the second leveling threaded roller are rotatably connected to the mounting frame, and the first leveling threaded roller and the second leveling threaded roller are respectively used for winding the cloth, so that the first leveling threaded roller and the second leveling threaded roller are respectively used for leveling the cloth; the first leveling threaded roller, the soaking roller, the second leveling threaded roller, the cloth rolling mechanism and the tension roller are sequentially arranged along the conveying direction of the cloth.
2. The padder device of claim 1, wherein the receptacle is rotatably coupled to the mounting bracket, the steeping mechanism further comprises a rotary drive member, a mounting end of the rotary drive member is rotatably coupled to the mounting bracket, and a power take-off end of the rotary drive member is rotatably coupled to the receptacle, such that the rotary drive member is configured to drive the receptacle to rotate.
3. The padder device according to claim 1, wherein said cloth rolling mechanism further comprises a gap adjustment drive assembly mounted to said mounting frame, a power output end of said gap adjustment drive assembly being connected to said second pressure roller such that said gap adjustment drive assembly is adapted to adjust the size of the cloth pressing gap.
4. The padder device according to claim 3, wherein said gap adjustment drive assembly comprises a gap control drive member and a transmission member, said gap control drive member being mounted to said mounting bracket, said transmission member being rotatably connected at each end thereof to a power take-off of said gap control drive member and to said mounting bracket, said second pressure roller being rotatably connected to said transmission member such that said second pressure roller is rotatably connected to said mounting bracket via said transmission member.
5. The padder device according to claim 4, wherein the lash adjustment drive assembly further comprises a coupling member, one end of which is rotatably connected to one end of the drive member, and the other end of which is threadedly connected to the power take-off end of the lash control drive member, such that the power take-off end of the lash control drive member is rotatably connected to one end of the drive member via the coupling member.
6. The padder device according to claim 1, further comprising two splash plates, each connected to the mounting frame and located on opposite sides of the mangle cloth mechanism.
7. The padder device of claim 6, wherein the second leveling flighted roller is located between two of the splash plates.
8. The padder device according to claim 1, wherein said leveling mechanism further comprises a leveling driving motor, and a power output end of said leveling driving motor is connected to said first leveling threaded roller and said second leveling threaded roller, respectively.
9. The padder device according to claim 8, wherein said leveling mechanism further comprises a first conveyor belt and a second conveyor belt, said first conveyor belt being connected to said power take-off of said leveling drive motor and said first leveling threaded roller, respectively, such that said power take-off of said leveling drive motor is connected to said first leveling threaded roller via said first conveyor belt; the second conveyor belt is respectively connected with the power output end of the leveling driving motor and the second leveling threaded roller, so that the power output end of the leveling driving motor is connected with the second leveling threaded roller through the second conveyor belt.
10. A tenter setting machine characterized by comprising the padder device claimed in any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221331196.9U CN217973681U (en) | 2022-05-30 | 2022-05-30 | Padder device and tentering setting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221331196.9U CN217973681U (en) | 2022-05-30 | 2022-05-30 | Padder device and tentering setting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217973681U true CN217973681U (en) | 2022-12-06 |
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ID=84268237
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221331196.9U Active CN217973681U (en) | 2022-05-30 | 2022-05-30 | Padder device and tentering setting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217973681U (en) |
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2022
- 2022-05-30 CN CN202221331196.9U patent/CN217973681U/en active Active
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