CN212197704U - Skin-friendly bedding fabric production is with sanding device - Google Patents
Skin-friendly bedding fabric production is with sanding device Download PDFInfo
- Publication number
- CN212197704U CN212197704U CN202020219763.6U CN202020219763U CN212197704U CN 212197704 U CN212197704 U CN 212197704U CN 202020219763 U CN202020219763 U CN 202020219763U CN 212197704 U CN212197704 U CN 212197704U
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- roller
- sanding
- controller
- rotating shaft
- skin
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Abstract
The utility model discloses a skin-friendly bedding fabric production is with sanding device, including frame and sanding roller, be provided with passive cylinder and initiative cylinder in the frame, lie in the frame and be provided with sanding roller and support the flat board between passive cylinder and the initiative cylinder, have the clearance that supplies the surface fabric to pass through between the lower extreme of sanding roller and the up end of supporting the flat board, the pivot of sanding roller one end links to each other with second drive arrangement, lie in the frame and be provided with the tensioning roller between sanding roller and the initiative cylinder, the gear is installed in the pivot of tensioning roller one end, install tacho sensor in the frame, tacho sensor is close to and aims at the teeth of a cogwheel of gear; the electric control box is internally provided with a controller, the rotating speed sensor is electrically connected with the input end of the controller, the first driving motor is connected with a frequency converter, and the frequency converter is electrically connected with the controller; the utility model discloses can make its linear motion speed keep in a comparatively stable within range when the surface fabric grinds hair for the surface fabric grinds hair evenly.
Description
Technical Field
The utility model relates to a surface fabric sanding technical field specifically is a parent's skin type bedding surface fabric production is with sanding device.
Background
The skin-friendly bedding fabric has the advantages of warm keeping and comfort, is popular with people, has a skin-friendly function, is obtained by sanding the surface of the fabric, has a layer of fine velvet after sanding, is comfortable to wear, and has a soft hand feeling. The sanding tool used by the sanding device is a sanding roller, the surface of the sanding roller is provided with even sanding particles, the fabric moves along a straight line, the sanding roller rotates, and the sanding roller and the fabric are connected, so that the sanding treatment of the fabric is completed along with the continuous movement of the fabric and the sanding roller.
The uniformity of surface fabric sanding will be kept, the linear motion speed that makes the surface fabric keeps in a comparatively stable within range, and the surface fabric of current sanding device carries out linear motion through the cylinder coiling drive surface fabric, along with the surface fabric winding thickness's on the cylinder change, can make the linear motion speed of surface fabric also change, can not keep in a comparatively stable within range, lead to the surface fabric sanding inhomogeneous.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a parent's skin type bedding surface fabric production is with sanding device aims at improving current surface fabric and can not keep in a comparatively stable within range at its linear motion speed when sanding, leads to the inhomogeneous problem of surface fabric sanding.
The utility model discloses a realize like this: a skin-friendly bedding fabric production sanding device comprises a rack and a sanding roller, wherein a driven roller and an active roller are arranged on the rack, the driven roller and the active roller are horizontally arranged, the driven roller and the active roller respectively comprise a drum part and rotating shaft parts at two ends of the drum part, the central axes of the drum part and the rotating shaft parts are collinear, the rotating shaft parts of the driven roller and the active roller are respectively arranged in a bearing seat arranged on the rack, one rotating shaft part of the active roller is connected with a first driving device, and the first driving device drives the rotating shaft part connected with the first driving device to rotate; a sanding roller and a supporting flat plate are arranged on the frame and between the driven roller and the driving roller, the sanding roller is positioned right above the supporting flat plate, the sanding roller is horizontally arranged, a gap for the fabric to pass through is formed between the lower end of the sanding roller and the upper end surface of the supporting flat plate, rotating shafts at two ends of the sanding roller are all arranged in bearing seats arranged on the frame, the rotating shaft at one end of the sanding roller is connected with a second driving device, and the second driving device drives the sanding roller to rotate; a tension roller is arranged between the sanding roller and the driving roller on the rack, the tension roller is horizontally arranged, the upper end of the tension roller is higher than the lower end of a winding drum part of the driving roller, rotating shafts at two ends of the tension roller are both arranged in bearing seats arranged on the rack, a gear is arranged on the rotating shaft at one end of the tension roller, a rotating speed sensor is arranged on the rack, the rotating speed sensor is positioned under the gear, and the detection end of the rotating speed sensor is close to and aligned with the gear teeth of the gear; the utility model discloses still be provided with the electric cabinet, be provided with the controller in the electric cabinet, speed sensor links to each other with the input electrical property of controller, a drive arrangement's a driving motor is connected with the converter, the converter links to each other with the output electrical property of controller.
Furthermore, the first driving device comprises a first driving motor and a first speed reducer, the first speed reducer is installed on the rack, an output rotating shaft of the first driving motor is connected with an input end of the first speed reducer, and an output end of the first speed reducer is connected with a rotating shaft part of the driving roller.
Furthermore, the second driving device comprises a second driving motor and a second speed reducer, the second speed reducer is installed on the frame, an output rotating shaft of the second driving motor is connected with an input end of the second speed reducer, and an output end of the second speed reducer is connected with a rotating shaft of the sanding roller.
Furthermore, the rotating speed sensor is a magnetic resistance type rotating speed sensor with the model ZS-01.
Further, the controller is a PLC controller, and the PLC controller is a Siemens S7-200 series PLC controller.
Further, the controller is a single chip microcomputer controller, and the single chip microcomputer controller is 51 series single chip microcomputer controllers.
Furthermore, two ends of the winding drum part are respectively provided with a blocking disc part, and the blocking disc parts and the winding drum part share the same central axis.
Further, still be provided with two sets of guide rolls in the frame, it is two sets of the guide roll be located the both sides that support the flat board respectively to be close to and support dull and stereotyped setting, every group guide roll includes two guide rolls, and these two guide rolls are one-on-one setting, and are provided with the clearance that supplies the surface fabric to pass through between two guide rolls, and the upper end of the guide roll that is located the below and the up end parallel and level that supports the flat board, the lower extreme that is located the guide roll of top is a little higher than the lower extreme of frosting roller.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses can make its linear motion speed keep in a comparatively stable within range when the surface fabric grinds hair for the surface fabric grinds hair evenly.
2. The two ends of the winding drum part are respectively provided with a disc stopping part, the disc stopping parts and the winding drum part share the same central axis, and the disc stopping parts enable the fabric to be difficult to roll off when the fabric is wound on the winding drum part.
3. Still be provided with two sets of guide rolls in the frame, two sets of guide rolls are located the both sides that support the flat board respectively to be close to and support dull and stereotyped the setting, make the surface fabric can be stable along horizontal position business turn over the mill hair roller and support the clearance between the flat board, further ensure that the surface fabric grinds the hair evenly.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic structural view of a sanding device for producing a skin-friendly bedding fabric of the present invention;
FIG. 2 is a schematic view of a connection structure between a driving roller and a first driving device of a sanding device for producing a skin-friendly bedding fabric of the present invention;
FIG. 3 is a schematic view of the connection structure among the tension roller, the gear and the rotation speed sensor of the sanding device for producing the skin-friendly bedding fabric of the present invention;
fig. 4 is a block diagram of an electric control system of a first driving motor of the sanding device for producing the skin-friendly bedding fabric of the present invention.
In the figure: 1. a frame; 2. grinding a roughing roller; 3. a passive drum; 4. a driving roller; 5. a drum part; 6. a rotating shaft part; 7. supporting the flat plate; 8. a tension roller; 9. a gear; 10. a rotational speed sensor; 11. a first drive motor; 12. a first speed reducer; 13. a guide roller; 14. a retainer part; 15. fabric.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined to clearly and completely describe the technical solutions of the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Please refer to fig. 1, fig. 2, fig. 3 and fig. 4, in an embodiment of the present invention, an apparatus for roughening a skin-friendly fabric 15 includes a frame 1 and a roughening roller 2, the frame 1 is provided with a passive roller 3 and an active roller 4, the passive roller 3 and the active roller 4 are horizontally arranged, the passive roller 3 and the active roller 4 both include a rolling part 5 and a rotating shaft part 6 at both ends of the rolling part 5, central axes of the rolling part 5 and the rotating shaft part 6 are collinear, the rotating shaft parts 6 of the passive roller 3 and the active roller 4 are both installed in a bearing seat arranged on the frame 1, one rotating shaft part 6 of the active roller 4 is connected with a first driving apparatus, the first driving apparatus includes a first driving motor 11 and a first speed reducer 12, the first speed reducer 12 is installed on the frame 1, an output rotating shaft of the first driving motor 11 is connected with an input end of the first speed reducer 12, an output end of the first speed reducer 12 is connected with the rotating shaft part 6 of the driving roller 4, the first driving apparatus drives the rotating shaft And (4) rotating.
Lie in being provided with sanding roller 2 and support dull and stereotyped 7 between passive cylinder 3 and the initiative cylinder 4 in frame 1, sanding roller 2 is located and supports dull and stereotyped 7 directly over, sanding roller 2 level sets up, and has the clearance that supplies surface fabric 15 to pass through between the lower extreme of sanding roller 2 and the up end of supporting dull and stereotyped 7, the pivot at sanding roller 2 both ends is all installed in the bearing frame that sets up on frame 1, and the pivot of sanding roller 2 one end links to each other with second drive arrangement, second drive arrangement includes second driving motor and second speed reducer, the second speed reducer is installed in the frame, the output pivot of second driving motor links to each other with the input of second speed reducer, the output of second speed reducer links to each other with sanding roller 2's pivot, second drive arrangement drives sanding roller 2 and rotates.
A tension roller 8 is arranged between the sanding roller 2 and the driving roller 4 on the frame 1, the tension roller 8 is horizontally arranged, the upper end of the tension roller 8 is higher than the lower end of the winding drum part 5 of the driving roller 4, rotating shafts at two ends of the tension roller 8 are all arranged in bearing seats arranged on the frame 1, a gear 9 is arranged on the rotating shaft at one end of the tension roller 8, a rotating speed sensor 10 is arranged on the frame 1, the rotating speed sensor 10 is positioned under the gear 9, the detection end of the rotating speed sensor is close to and aligned with the gear teeth of the gear 9, and the rotating speed sensor 10 is a magnetoresistive rotating speed sensor with the model ZS-01; the utility model is also provided with an electric cabinet, a controller is arranged in the electric cabinet, and the controller can be a PLC controller, such as a PLC controller of S7-200 series produced by Siemens company, or a single chip microcomputer controller, such as a single chip microcomputer controller of 51 series; the rotation speed sensor 10 is electrically connected with an input end of the controller, a first driving motor 11 of the first driving device is connected with a frequency converter, and the frequency converter is electrically connected with an output end of the controller.
The utility model discloses a theory of operation: the fabric 15 is wound on the winding drum part of the driven roller 3, the free end of the fabric 15 penetrates through a gap between the lower end of the sanding roller 2 and the upper end face of the supporting flat plate 7 and is wound on the driving roller 4, the first driving motor 11 drives the driving roller 4 to rotate through the first speed reducer 12, the driving roller 4 drives the fabric 15 to continuously wind on the winding drum part 5 of the driving roller 4 when rotating, the fabric 15 slides through the upper end face of the supporting flat plate 7, the second driving motor is started at the same time, the second driving motor drives the sanding roller 2 to rotate through the second speed reducer, and sanding operation is carried out on the upper end face of the fabric 15 sliding through the upper end face of the supporting flat plate 7.
The thicknesses of the fabrics 15 wound on the winding drum part 5 of the driving roller 4 are different, the linear motion speed of the fabrics 15 is changed by the same speed of the first driving motor 11, the rotation speed of the tension roller 8 is also changed under the driving of the first driving motor, the rotation speed of the gear 9 is also changed, and the rotation speed which is detected by the rotation speed sensor 10 and transmitted to the controller is also changed; a set rotating speed of a specified gear 9 is set on the controller, and when the rotating speed of the gear 9 detected by the rotating speed sensor 10 is lower than the set rotating speed, the controller controls the frequency of the frequency converter to increase, so that the rotating speed of the first driving motor 11 is increased, the linear motion speed of the fabric 15 and the rotating speed of the gear 9 are also increased, and the actual rotating speed of the gear 9 is close to the set rotating speed; when the rotating speed of the gear 9 detected by the rotating speed sensor 10 is higher than the set rotating speed, the controller controls the frequency of the frequency converter to decrease, so that the rotating speed of the first driving motor 11 decreases, the linear motion speed of the fabric 15 and the rotating speed of the gear 9 also decrease, the actual rotating speed of the gear 9 is close to the set rotating speed, and the adjustment is continuously carried out, so that the actual rotating speed of the gear 9 is kept in a more stable range, and the linear motion speed of the fabric 15 is kept in a more stable range.
As can be seen from the above, the utility model discloses can make its linear motion speed keep in a comparatively stable within range when the surface fabric grinds hair for surface fabric 15 grinds hair evenly.
Referring to fig. 2, in the embodiment of the present invention, two ends of the winding drum portion 5 are respectively provided with a stopping disc portion 14, the stopping disc portions 14 and the winding drum portion 5 share a central axis, and the stopping disc portions 14 prevent the fabric 15 from being deviated when being wound on the winding drum portion 5.
Referring to fig. 1, in the embodiment of the present invention, two sets of guide rollers 13 are further disposed on the frame 1, the two sets of guide rollers 13 are respectively disposed on two sides of the supporting plate 7 and are disposed close to the supporting plate 7, each set of guide rollers 13 includes two guide rollers 13, the two guide rollers 13 are disposed one above the other, a gap for the fabric 15 to pass through is disposed between the two guide rollers 13, the upper end of the lower guide roller 13 is flush with the upper end surface of the supporting plate 7, and the lower end of the upper guide roller 13 is slightly higher than the lower end of the sanding roller 2; through the arrangement, the fabric 15 can stably enter and exit the gap between the sanding roller 2 and the supporting flat plate 7 along the horizontal position, and the uniform sanding of the fabric 15 is further ensured.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The skin-friendly bedding fabric production sanding device comprises a rack (1) and a sanding roller (2), and is characterized in that a driven roller (3) and an active roller (4) are arranged on the rack (1), the driven roller (3) and the active roller (4) are horizontally arranged, the driven roller (3) and the active roller (4) respectively comprise a rolling part (5) and rotating shaft parts (6) at two ends of the rolling part (5), the central axes of the rolling part (5) and the rotating shaft parts (6) are collinear, the rotating shaft parts (6) of the driven roller (3) and the active roller (4) are respectively installed in bearing seats arranged on the rack (1), one rotating shaft part (6) of the active roller (4) is connected with a first driving device, and the first driving device drives the rotating shaft part (6) connected with the first driving device to rotate; a sanding roller (2) and a supporting flat plate (7) are arranged between a driven roller (3) and a driving roller (4) on the rack (1), the sanding roller (2) is positioned right above the supporting flat plate (7), the sanding roller (2) is horizontally arranged, a gap for the fabric to pass through is formed between the lower end of the sanding roller (2) and the upper end face of the supporting flat plate (7), rotating shafts at two ends of the sanding roller (2) are arranged in bearing seats arranged on the rack (1), the rotating shaft at one end of the sanding roller (2) is connected with a second driving device, and the second driving device drives the sanding roller (2) to rotate; the automatic sanding machine is characterized in that a tension roller (8) is arranged between the sanding roller (2) and the driving roller (4) on the rack (1), the tension roller (8) is horizontally arranged, the upper end of the tension roller (8) is higher than the lower end of the drum part (5) of the driving roller (4), rotating shafts at two ends of the tension roller (8) are installed in bearing seats arranged on the rack (1), a gear (9) is installed on the rotating shaft at one end of the tension roller (8), a rotating speed sensor (10) is installed on the rack (1), the rotating speed sensor (10) is located under the gear (9), and the detection end of the rotating speed sensor is close to and aligned with the gear teeth of the gear (9); the utility model discloses still be provided with the electric cabinet, be provided with the controller in the electric cabinet, speed sensor (10) link to each other with the input electrical property of controller, a drive arrangement's first driving motor (11) are connected with the converter, the converter links to each other with the output electrical property of controller.
2. The sanding device for producing the skin-friendly bedding fabric according to claim 1, wherein the first driving device comprises a first driving motor (11) and a first speed reducer (12), the first speed reducer (12) is installed on the frame (1), an output rotating shaft of the first driving motor (11) is connected with an input end of the first speed reducer (12), and an output end of the first speed reducer (12) is connected with the rotating shaft part (6) of the driving roller (4).
3. The sanding device for producing the skin-friendly bedding fabric as claimed in claim 1, wherein the second driving device comprises a second driving motor and a second speed reducer, the second speed reducer is mounted on the frame, an output rotating shaft of the second driving motor is connected with an input end of the second speed reducer, and an output end of the second speed reducer is connected with a rotating shaft of the sanding roller (2).
4. The sanding device for producing a skin-friendly bedding fabric as claimed in claim 1, wherein the rotation speed sensor (10) is a magnetoresistive rotation speed sensor of type ZS-01.
5. The sanding device for producing skin-friendly bedding fabric as claimed in claim 4, wherein the controller is a PLC controller, and the PLC controller is a Siemens S7-200 series PLC controller.
6. The sanding device for producing skin-friendly bedding fabric as claimed in claim 4, wherein the controller is a single chip microcomputer controller, and the single chip microcomputer controller is a 51-series single chip microcomputer controller.
7. The sanding device for producing the skin-friendly bedding fabric as claimed in claim 1, wherein two ends of the drum part (5) are respectively provided with a disc stopping part (14), and the disc stopping parts (14) and the drum part (5) share a common central axis.
8. The sanding device for producing the skin-friendly bedding material as claimed in any one of claims 1 to 7, characterized in that two sets of guide rollers (13) are further arranged on the frame (1), the two sets of guide rollers (13) are respectively positioned on two sides of the support plate (7) and are arranged close to the support plate (7), each set of guide rollers (13) comprises two guide rollers (13), the two guide rollers (13) are arranged one above the other, a gap for the material to pass through is arranged between the two guide rollers (13), the upper ends of the lower guide rollers (13) are flush with the upper end surface of the support plate (7), and the lower ends of the upper guide rollers (13) are slightly higher than the lower ends of the sanding rollers (2).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202020219763.6U CN212197704U (en) | 2020-02-27 | 2020-02-27 | Skin-friendly bedding fabric production is with sanding device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202020219763.6U CN212197704U (en) | 2020-02-27 | 2020-02-27 | Skin-friendly bedding fabric production is with sanding device |
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CN212197704U true CN212197704U (en) | 2020-12-22 |
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CN202020219763.6U Expired - Fee Related CN212197704U (en) | 2020-02-27 | 2020-02-27 | Skin-friendly bedding fabric production is with sanding device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114875616A (en) * | 2022-06-09 | 2022-08-09 | 江苏华一机械有限公司 | Sanding machine with heating mechanism |
-
2020
- 2020-02-27 CN CN202020219763.6U patent/CN212197704U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114875616A (en) * | 2022-06-09 | 2022-08-09 | 江苏华一机械有限公司 | Sanding machine with heating mechanism |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201222 |
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CF01 | Termination of patent right due to non-payment of annual fee |