CN217172683U - Embossing device for waterproof coiled material - Google Patents
Embossing device for waterproof coiled material Download PDFInfo
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- CN217172683U CN217172683U CN202220284997.8U CN202220284997U CN217172683U CN 217172683 U CN217172683 U CN 217172683U CN 202220284997 U CN202220284997 U CN 202220284997U CN 217172683 U CN217172683 U CN 217172683U
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- embossing
- roll
- roller
- frame
- support
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- 238000004049 embossing Methods 0.000 title claims abstract description 103
- 239000000463 material Substances 0.000 title claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 70
- 238000004078 waterproofing Methods 0.000 claims abstract description 45
- 239000012528 membrane Substances 0.000 claims abstract description 39
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 10
- 229920000742 Cotton Polymers 0.000 claims 3
- 238000000034 method Methods 0.000 description 25
- 230000000694 effects Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010030 laminating Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002982 water resistant material Substances 0.000 description 1
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- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
Abstract
The application relates to an embossing device of a waterproof coiled material, which mainly relates to the technical field of embossing devices and comprises a rack fixedly arranged on the ground, a first embossing mechanism arranged on the rack, a second embossing mechanism arranged on the rack and a tensioning mechanism fixedly arranged on the ground; the tensioning mechanism is positioned between the first embossing mechanism and the second embossing mechanism; the tensioning mechanism comprises a support fixedly arranged on the ground and two tensioning wheels arranged on the support, the tensioning wheels are rotatably connected with the support, and the axial direction of a rotating shaft of each tensioning wheel is perpendicular to the length direction of the coiled material. This application has waterproofing membrane that produces ginning high quality, efficient advantage.
Description
Technical Field
The application relates to the technical field of embossing devices, in particular to an embossing device for waterproof rolls.
Background
The waterproof coiled material is a common material for waterproof engineering of buildings. The production process of the waterproof roll comprises the embossing process of the waterproof roll. The embossing process enables the interlayer structure of the waterproof coiled material to be tightly attached through curling and extruding the waterproof coiled material, and enables the waterproof coiled material to be more easily attached to a building.
At present, a drum-type embossing machine is generally adopted in the industry to emboss the waterproof roll. In the actual production process, the types and the thicknesses of the waterproof rolls to be processed are different, so that the waterproof rolls are difficult to be tightly attached to the embossing roller in the whole process of embossing. This results in a water-proof coil with different pattern depths and poor embossing quality.
In view of the above-mentioned related technologies, the inventor finds that the conventional drum-type embossing machine is easy to have the condition of not adding embossing quality when the embossing process of the waterproof roll is carried out in different models.
SUMMERY OF THE UTILITY MODEL
In order to promote the ginning quality of different model waterproofing membrane, this application provides a waterproofing membrane's ginning device.
The application provides a waterproofing membrane's embossing device adopts following technical scheme:
an embossing device for a waterproof coiled material comprises a rack fixedly arranged on the ground, a first embossing mechanism arranged on the rack, a second embossing mechanism arranged on the rack and a tensioning mechanism fixedly arranged on the ground; the tensioning mechanism is positioned between the first embossing mechanism and the second embossing mechanism; the tensioning mechanism comprises a support fixedly arranged on the ground and two tensioning wheels arranged on the support, the tensioning wheels are rotatably connected with the support, and the axial direction of a rotating shaft of each tensioning wheel is perpendicular to the length direction of the coiled material.
Through adopting above-mentioned technical scheme, first ginning mechanism and second ginning mechanism can roll two faces of waterproofing membrane simultaneously, the efficiency of waterproofing membrane ginning process has been improved, the frame is the basic skeleton of this application, for other each partial mechanism provide the mounted position of this application, and play support and fixed effect to the whole, straining device can adjust the tensile force of waterproofing membrane at the ginning in-process, and play the guide effect to waterproofing membrane, prolong its laminating area with first ginning mechanism and second ginning mechanism, the ginning quality of waterproofing membrane ginning process has been improved.
Optionally, two the same end of take-up pulley pivot all is equipped with the connecting block, two the one end and the support sliding connection of connecting block are kept away from to the take-up pulley, be equipped with two lead screws on the support, the lead screw rotates with the support to be connected, the connecting block is all established on the lead screw and with lead screw thread fit.
Through adopting above-mentioned technical scheme, the structural design that lead screw and support rotate to be connected makes the lead screw can take place relative rotation with the support, and the connecting block plays the effect of connecting take-up pulley shaft and lead screw, and connecting block and lead screw thread fit's structural design make the user can change the level of connecting block through the mode of rotatory lead screw to the realization is through the function of the relative position regulation tensile force size that changes two take-up pulleys.
Optionally, the same end of each of the two lead screws is sleeved with a transmission gear, the transmission gear is fixedly connected with the lead screws, and the two transmission gears are meshed with each other.
By adopting the technical scheme, the transmission gear fixedly sleeved at one end of the screw rod can synchronously rotate along with the rotation of the screw rod, and the mutual meshing structural design of the two transmission gears can enable the torque generated by the rotation of one screw rod to be transmitted to the other screw rod, so that the rotation angles of the two screw rods are kept consistent, the directions are kept opposite, two connecting blocks sleeved on the screw rod are enabled to synchronously move in opposite directions or synchronously move away from each other, the tension force adjusting operation steps are simplified, and the production efficiency is improved.
Optionally, a plurality of heating rods are arranged on the support, and the plurality of heating rods are uniformly distributed above the coiled material.
Through adopting above-mentioned technical scheme, a plurality of heating rods that distribute in the coiled material top on the support play the heating heat preservation effect to waterproofing membrane's upper surface, can keep waterproofing membrane unprocessed upper surface's temperature, make it carry out the ginning easily, improved the holistic ginning quality of waterproofing membrane.
Optionally, a feeding roller is arranged at one end, close to the first embossing mechanism, of the frame, a collecting roller is arranged at one end, close to the second embossing mechanism, of the frame, and the roller frames of the feeding roller and the collecting roller are rotatably connected with the frame.
Through adopting above-mentioned technical scheme, the feed roll is used for placing unprocessed waterproofing membrane, the roller that gathers materials is used for the collection to the waterproofing membrane that finishes processing, the structural design of feed roll and collecting roller is favorable to keeping the continuity of waterproofing membrane knurling process, the whole efficiency of knurling process has been improved, structural design that feed roll and collecting roller frame rotate to be connected with the frame makes the relative angle of feed roll and collecting roller and frame can adjust according to the user demand, make feed roll and collecting roller can cooperate straining device to adjust waterproofing membrane's tensile force, it is inseparabler to make waterproofing membrane and first knurling mechanism and the laminating of second knurling mechanism, the knurling quality of knurling process has been promoted.
Optionally, the roller shafts of the feeding roller and the collecting roller are detachably connected with the roller frame.
Through adopting above-mentioned technical scheme, the structural design that feed roll and collecting roller can dismantle with the roller frame and be connected has promoted the operation convenience of material loading and the process of unloading, has improved the holistic operating efficiency of waterproofing membrane ginning process.
Optionally, the first embossing mechanism includes a first embossing roller disposed on the frame, a first air cylinder disposed on the frame, and a first rubber roller having a roller frame connected to the telescopic end of the first air cylinder.
Through adopting above-mentioned technical scheme, first embossing roller can carry out the ginning to waterproofing membrane's lower surface under the pressure effect of first rubber roll, and first cylinder can be through the roll gap size of flexible first rubber roll of adjusting and first embossing roller to carry out the adaptation to the waterproofing membrane of different thickness of different models.
Optionally, the second embossing mechanism comprises a second rubber roll arranged on the frame, a second cylinder arranged on the frame, and a second embossing roll with a roll frame connected with the telescopic end of the second cylinder.
Through adopting above-mentioned technical scheme, the second embossing roller can carry out the ginning to waterproofing membrane's upper surface under the pressure effect of second rubber roll, and the second cylinder can be through the roll gap size of flexible second rubber roll of adjusting and second embossing roller to carry out the adaptation to the waterproofing membrane of different thickness of different models.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the first embossing mechanism and the second embossing mechanism can roll two surfaces of the waterproof coiled material at the same time, so that the embossing efficiency of the embossing process of the waterproof coiled material is improved, the frame is a basic framework of the waterproof coiled material, mounting positions are provided for other mechanisms of the waterproof coiled material, the whole waterproof coiled material is supported and fixed, the tensioning mechanism can adjust the tensioning force of the waterproof coiled material in the embossing process, the waterproof coiled material is guided, the attaching area of the waterproof coiled material to the first embossing mechanism and the second embossing mechanism is prolonged, and the embossing quality of the embossing process of the waterproof coiled material is improved;
2. the transmission gear fixedly sleeved at one end of the screw rod can synchronously rotate along with the rotation of the screw rod, and the mutual meshing structural design of the two transmission gears can enable the torque generated by the rotation of one screw rod to be transmitted to the other screw rod, so that the rotation angles of the two screw rods are kept consistent, the directions are kept opposite, two connecting blocks sleeved on the screw rods synchronously move in opposite directions or synchronously move away from each other, the tension force adjusting operation step is simplified, and the production efficiency is improved;
3. the feed roll in this application is used for placing unprocessed waterproofing membrane, the roller that gathers materials is used for the collection to the waterproofing membrane that finishes processing, the structural design of feed roll and collecting roll is favorable to keeping the continuity of waterproofing membrane knurling process, the whole efficiency of knurling process has been improved, structural design that feed roll and collecting roll roller frame rotate to be connected with the frame makes the relative angle of feed roll and collecting roll and frame can adjust according to the user demand, make feed roll and collecting roll can cooperate straining device to adjust waterproofing membrane's tensile force, it is inseparabler to make waterproofing membrane and first knurling mechanism and the laminating of second knurling mechanism, the knurling quality of knurling process has been promoted.
Drawings
Fig. 1 is a schematic structural view of an embossing device for a waterproofing membrane according to an embodiment of the present application.
Fig. 2 is a partially enlarged view of the tension mechanism in the embodiment of the present application.
Description of reference numerals: 1. a frame; 2. a first embossing mechanism; 21. a first embossing roll; 22. a first cylinder; 23. a first rubber roller; 3. a second embossing mechanism; 31. a second rubber roller; 32. a second cylinder; 33. a second embossing roll; 4. a tensioning mechanism; 41. a support; 42. a tension wheel; 43. connecting blocks; 44. a lead screw; 45. a transmission gear; 411. a heating rod; 5. a feed roller; 6. and a collecting roller.
Detailed Description
The present application is described in further detail below with reference to figures 1-2.
The waterproof coiled material is a common waterproof engineering consumable material, and the embossing process of the waterproof coiled material is one of the important processes for determining the quality of the waterproof coiled material. The roll-to-roll embossing process is commonly used in the industry for embossing rolls of water-resistant material. However, it is difficult for the conventional roller-type embossing machine to maintain the waterproofing membrane closely attached to the embossing roller throughout the embossing process, which results in poor embossing quality of the waterproofing membrane. The single-shaft embossing machine can only emboss one surface of the waterproof roll at the same time, and the efficiency is not high. In order to improve ginning quality and efficiency of waterproofing membrane ginning process, this application embodiment provides a waterproofing membrane's ginning device.
The embodiment of the application discloses waterproofing membrane's ginning device. Referring to fig. 1, the embossing device for the waterproof roll includes a frame 1, a first embossing mechanism 2, a second embossing mechanism 3, a tensioning mechanism 4, a feed roller 5 and a collecting roller 6. Wherein, feed roll 5, first embossing mechanism 2, second embossing mechanism 3 and collecting roller 6 are installed on frame 1 according to the order along the coiled material direction of motion, and the roller frame of feed roll 5 and collecting roller 6 rotates with frame 1 and is connected, make the relative position and the relative angle of feed roll 5 and collecting roller 6 and frame 1 adjust according to the demand, straining device 4 fixed mounting is subaerial, and straining device 4 is located between first embossing mechanism 2 and second embossing mechanism 3. The roll shaft of feed roll 5 and collecting roll 6 is the detachable connection, and the welding of the one end of the roll shaft of feed roll 5 and collecting roll 6 has a stopper in this application embodiment, and another stopper is installed through bolted connection's mode to the other end of roll shaft.
Referring to fig. 1, the frame 1 may be a rectangular frame made of metal. The frame 1 is fixedly installed on the ground through a plurality of foundation bolts.
Referring to fig. 1, the first embossing mechanism 2 includes a first embossing roller 21, a first cylinder 22, and a first rubber roller 23. The first embossing roll 21 and the first cylinder 22 are mounted on the frame 1 in a bolt connection mode, the telescopic end of the first cylinder 22 is rotatably connected with the roll frame of the first rubber roll 23 through a bolt, and a user can adjust the size of a roll gap between the first rubber roll 23 and the first embossing roll 21 by controlling the telescopic end of the first cylinder 22. One end of the roller frame of the first rubber roller 23, which is far away from the first air cylinder 22, is in sliding connection with the bracket 41, and can limit and support the first rubber roller 23 in the process of moving the first rubber roller 23 up and down.
Referring to fig. 1, the second embossing mechanism 3 includes a second rubber roller 31, a second air cylinder 32, and a second embossing roller 33. The second rubber roll 31 and the second cylinder 32 are mounted on the frame 1 in a bolt connection mode, the telescopic end of the second cylinder 32 is rotatably connected with the roll frame of the second embossing roll 33 through a bolt, and a user can adjust the roll gap between the second rubber roll 31 and the second embossing roll 33 by controlling the telescopic end of the second cylinder 32. One end of the roller frame of the second embossing roller 33, which is far away from the second cylinder 32, is in sliding connection with the bracket 41, and can provide limit and support for the second embossing roller 33 in the process of moving the second embossing roller 33 up and down.
Referring to fig. 1 and 2, the tension mechanism 4 includes a bracket 41, a tension pulley 42, a connecting block 43, a lead screw 44, and a transmission gear 45. The support 41 may be a rectangular metal frame, the support 41 is fixedly mounted on the ground between the first embossing mechanism 2 and the second embossing mechanism 3 through a plurality of anchor bolts, one end of a wheel shaft of the tension wheel 42 is mounted on the support 41 and forms a sliding connection with the support 41, so that the tension wheel 42 can slide up and down along the support 41, a connecting block 43 is sleeved on the other end of the wheel shaft of the tension wheel 42, the connecting block 43 is rotatably connected with the wheel shaft of the tension wheel 42, the connecting block 43 is sleeved on the lead screw 44, the connecting block 43 is in threaded connection with the lead screw 44, a user can lift the connecting block 43 by rotating the lead screw 44, a transmission gear 45 is mounted at one end of the lead screw 44 in a welding or key connection manner, the tension wheel 42, the connecting block 43, the lead screw 44 and the transmission gear 45 are arranged in two numbers, and the two transmission gears 45 are meshed with each other. A plurality of heating rods 411 are uniformly installed on the bracket 41 along the horizontal direction, and the heating rods 411 are positioned above the waterproof roll.
The implementation principle of the embossing device of the waterproof roll material of the embodiment of the application is as follows: the user firstly detaches the roll shaft of the feed roll 5 from the feed roll 5, installs the waterproofing membrane to be embossed on the feed roll 5, then sends the waterproofing membrane out from the roll gap of the first embossing mechanism 2, pulls the lower surface of the tensioning mechanism 4 close to the tensioning wheel 42 of the first embossing mechanism 2 to the upper surface of the tensioning wheel 42 close to the second embossing mechanism 3, then passes out from the roll gap of the second embossing mechanism 3, finally pulls the waterproofing membrane to the collecting roll 6 and fixes the waterproofing membrane. Any one of two lead screws 44 of the rotary tensioning mechanism 4 adjusts the relative positions of two tensioning wheels 42 to a proper level, a heating rod 411 is opened to preheat the waterproof coiled material, finally, the roll gap of the first embossing mechanism 2 is controlled by adjusting the first air cylinder 22, the roll gap of the second embossing mechanism 3 is controlled by adjusting the second air cylinder 32, the roll gaps of the first embossing mechanism 2 and the second embossing mechanism 3 are matched with the thickness of the waterproof coiled material, and the embossing operation of the waterproof coiled material can be started by supplying power to the driving motor of the waterproof coiled material.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: equivalent changes in structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (8)
1. The utility model provides a waterproofing membrane's embossing device which characterized in that: comprises a frame (1) fixedly arranged on the ground, a first embossing mechanism (2) arranged on the frame (1), a second embossing mechanism (3) arranged on the frame (1) and a tensioning mechanism (4) fixedly arranged on the ground; the tensioning mechanism (4) is positioned between the first embossing mechanism (2) and the second embossing mechanism (3); the tensioning mechanism (4) comprises a support (41) fixedly arranged on the ground and two tensioning wheels (42) arranged on the support (41), the tensioning wheels (42) are rotatably connected with the support (41), and the axial direction of a rotating shaft of each tensioning wheel (42) is perpendicular to the length direction of the coiled material.
2. The embossing device for waterproofing rolls according to claim 1, wherein: two take-up pulley (42) pivot all be equipped with connecting block (43) with one end, two connecting block (43) one end and support (41) sliding connection are kept away from in take-up pulley (42), be equipped with two lead screw (44) on support (41), lead screw (44) rotate with support (41) and are connected, connecting block (43) all overlap establish on lead screw (44) and with lead screw (44) screw-thread fit.
3. The embossing device for waterproofing rolls according to claim 2, characterized in that: the same end of each of the two lead screws (44) is sleeved with a transmission gear (45), the transmission gears (45) are fixedly connected with the lead screws (44), and the two transmission gears (45) are meshed with each other.
4. An embossing apparatus for a waterproofing membrane according to claim 1, wherein: be equipped with a plurality of heating rod (411) on support (41), a plurality of heating rod (411) evenly distributed are in the top of coiled material.
5. The embossing device for waterproofing rolls according to claim 1, wherein: the cotton gin is characterized in that a feeding roller (5) is arranged at one end, close to the first cotton ginning mechanism (2), of the rack (1), a collecting roller (6) is arranged at one end, close to the second cotton ginning mechanism (3), of the rack (1), and roller frames of the feeding roller (5) and the collecting roller (6) are rotatably connected with the rack (1).
6. An embossing device for a roll of waterproofing material according to claim 5, wherein: the roll shafts of the feeding roll (5) and the collecting roll (6) are detachably connected with the roll frame.
7. The embossing device for waterproofing rolls according to claim 1, wherein: the first embossing mechanism (2) comprises a first embossing roller (21) arranged on the rack (1), a first air cylinder (22) arranged on the rack (1) and a first rubber roller (23) with a roller frame connected with the telescopic end of the first air cylinder (22).
8. The embossing device for waterproofing rolls according to claim 1, wherein: the second embossing mechanism (3) comprises a second rubber roll (31) arranged on the frame (1), a second air cylinder (32) arranged on the frame (1) and a second embossing roll (33) with a roll frame connected with the telescopic end of the second air cylinder (32).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220284997.8U CN217172683U (en) | 2022-02-11 | 2022-02-11 | Embossing device for waterproof coiled material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220284997.8U CN217172683U (en) | 2022-02-11 | 2022-02-11 | Embossing device for waterproof coiled material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217172683U true CN217172683U (en) | 2022-08-12 |
Family
ID=82739496
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220284997.8U Expired - Fee Related CN217172683U (en) | 2022-02-11 | 2022-02-11 | Embossing device for waterproof coiled material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217172683U (en) |
-
2022
- 2022-02-11 CN CN202220284997.8U patent/CN217172683U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220812 |
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| CF01 | Termination of patent right due to non-payment of annual fee |