CN217967850U - Polyester micro plastic particle recycling system - Google Patents

Abstract

The utility model relates to an environmental protection technology field especially relates to a polyester micro plastic particle recycle system. The utility model provides a little plastic granules recycle system of polyester, this system through friction cleaning machine, little plastic granules edulcoration elutriation equipment, heating tank, washing and rinsing groove, microparticle material sorter and microparticle look selection machine, to useless little plastic sludge of polyester wash, the edulcoration, boil material, rinsing and remove other little plastic granules and select the look process, obtained the little plastic granules of high-quality polyester.

Description

Polyester micro plastic particle recycling system

Technical Field

The utility model relates to an environmental protection technology field especially relates to a polyester micro plastic particle recycle system.

Background

Micro plastic, a plastic particle with a diameter less than 5 mm, is a main carrier causing pollution. The microplastic is small, which means a higher specific surface area (specific surface area refers to the surface area per unit mass of porous solid material) and the greater the specific surface area, the greater the capacity for adsorbing contaminants. Firstly, persistent organic pollutants such as polychlorinated biphenyl and bisphenol A (which are often hydrophobic, i.e., they are not readily soluble in water and are not readily diluted by water) already exist in the environment, and once the micro-plastics and the pollutants meet, they just aggregate to form an organically-polluted sphere. Micro-plastic is equivalent to a ride that becomes a contaminant, both of which can wander around in the environment.

In 2004, the concept of micro-plastics was first proposed in an article published in Science (Lost at Sea: where is all the plastic). And have received much attention from all over due to the widespread presence of micro-plastics in marine environments and the various defined and undefined hazards posed to organisms.

The applicant is an enterprise for producing regenerated chemical fibers by professionally utilizing waste textiles and waste polyester packaging materials, in the process of recycling waste polyesters such as PET bottle flakes and waste polyester textiles, the waste polyesters are crushed by a crusher, but because a lot of residual substances exist on the waste polyesters and are exposed outside for a long time, more impurities exist on the waste polyesters, and therefore the waste polyesters must be cleaned firstly and then go to the following spinning process. The waste polyester is cleaned by the procedures of floating, high-temperature boiling, rinsing with clean water and the like, a large amount of waste water is generated in the processes, the waste water contains micro polyester plastics, sludge is recovered by a water treatment system, the recovered sludge comprises label paper, silt and a large amount of micro polyester plastics, and a company can utilize the micro polyester plastics in the sludge without adopting a better treatment means except incineration treatment at present. If the micro polyester plastics are recycled, the benefits of enterprises can be effectively increased, and the environmental pressure of sludge treatment is reduced. However, the micro polyester plastic has small particles and is also mixed with a large amount of other micro particulate matters, so that the cleaning and impurity removal become the first technical problem.

The Chinese patent application (publication number: CN108375670A, published: 20180807) disclosed by Shanghai university discloses a method and a device for extracting micro-plastics in dewatered sludge, and the method comprises the following steps: freeze drying and homogenizing the dewatered sludge, adding a density solution, stirring to obtain a suspension, and standing the suspension until the suspension is completely layered; micro plastic particles floating up in the non-precipitation layer are transferred to a filter membrane for rapid collection under the action of an air pump; continuously adding the density solution into the suction flask to keep the solution level with the height of the suction nozzle, flushing the pipeline for several times, and transferring the micro plastic particles adhered to the pipe wall to the filter membrane; adding a hydrogen peroxide solution into the intercepted micro plastic particles for oscillation reaction to remove organic matter impurities in the sludge; drying to remove redundant liquid, and cooling to obtain the final micro plastic particles. The method is only suitable for detection research of the micro plastic and cannot be used as a method for recycling the micro plastic.

Disclosure of Invention

In view of present micro plastic's research still is in the collection and detect stage, does not have effectual recycle method, an object of the utility model is a polyester micro plastic particle recycle system, this system through friction cleaning machine, micro plastic particle edulcoration elutriation equipment, heating tank, washing and rinsing groove, micro particle material sorter and micro particle look selection machine, to useless polyester micro plastic sludge wash, the edulcoration, boil material, rinsing and remove other micro plastic particle and select the look process, obtained high-quality polyester micro plastic particle.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a little plastic granules recycle system of polyester, this system includes interconnect's friction cleaning machine, little plastic granules edulcoration elutriation equipment, heating tank, washing and rinsing groove, microparticle material sorter and microparticle look selection machine. The friction cleaning machine of the utility model is internally provided with the spiral inclined blade which is used for scattering and stirring micro-particles and pre-cleaning; the micro plastic particle impurity removal elutriation equipment is connected with a friction cleaning machine and is used for separating plastic particles, silt and suspended matters of the labels; the heating tank is connected with a friction cleaning machine, and cleaning liquid is arranged in the heating tank and used for boiling and cleaning; the cleaning rinsing tank is connected with the heating tank and is used for removing cleaning liquid; the micro-particle material sorting machine is connected with the washing and bleaching tank and is used for sorting out small-amount other plastic particles attached to the micro-particles; the microparticle color sorter is connected with the microparticle material sorter and used for removing the colored PET plastic particles.

Preferably, the friction cleaning machine is connected with a metering conveying device, the friction cleaning machine is connected with a micro plastic particle impurity removal elutriation device through a first screw conveyor, and the micro plastic particle impurity removal elutriation device is connected with a heating tank through a second screw conveyor; the number of the heating grooves is two, and the two heating grooves are used for feeding materials intermittently; the heating tank is connected with a first horizontal dehydrator through a third screw conveyor, the first horizontal dehydrator is connected with a first rinsing and bleaching tank through a fourth screw conveyor, the first rinsing and bleaching tank is connected with a second rinsing and bleaching tank, and the second rinsing and bleaching tank is connected with a second horizontal dehydrator through a fifth screw conveyor; the second horizontal dehydrator is connected to the first cyclone separator and the first material homogenizing hopper through a sixth screw conveyor and a first positive pressure pneumatic conveying device, and the first material homogenizing hopper is connected with the microparticle material sorting machine; the microparticle material sorting machine is connected to the second cyclone separator and the second material homogenizing hopper through a second positive-pressure pneumatic conveying device, and the second material homogenizing hopper is connected to the microparticle color sorting machine.

Preferably, the micro plastic particle impurity removal elutriation equipment comprises a rack, a first conical elutriator, a second conical elutriator, a floating type impurity discharging device, a micro plastic particle discharging device and a precipitation type impurity discharging device; the first conical elutriator and the second conical elutriator are fixedly arranged on the rack from top to bottom, a first feeding hole is formed in the upper portion of the first conical elutriator, a first discharging hole is formed in the bottom of the first conical elutriator, a second feeding hole is formed in the upper portion of the second conical elutriator, a second discharging hole is formed in the bottom of the second conical elutriator, the first discharging hole is connected to the second feeding hole, and the second discharging hole is connected to the feeding hole of the precipitated impurity discharging device;

the upper part of the first conical elutriator is a cylindrical barrel, the lower part of the first conical elutriator is a conical barrel, a first spiral accelerating coil is arranged in the cylindrical barrel, the starting end of the first spiral accelerating coil is connected with an external water inlet system, an opening is connected with the first feed inlet at the position below the first feed inlet, a Venturi tube is arranged in the first spiral accelerating coil at the front end of the opened water inlet, the water outlet of the first spiral accelerating coil is over against the conical barrel and forms an oblique angle with the horizontal plane, the first discharge outlet is arranged at the bottom of the conical barrel, and the water inlet of the water outlet pipe of the floating type impurity discharging device is arranged above the first discharge outlet in the conical barrel;

the upper portion of second toper elutriator be the cylindricality barrel, the lower part is the toper barrel, be provided with the second spiral in the cylindricality barrel and accelerate the coil pipe, the initiating terminal of the second spiral is connected with outside water inlet system with higher speed the coil pipe to the position opening is connected in the below of second feed inlet the second feed inlet, open-ended water inlet front end second spiral is provided with venturi in the coil pipe with higher speed, the delivery port of second spiral is with higher speed the coil pipe and is just to the toper barrel and personally submitted the oblique angle with the level, the second discharge gate sets up in the bottom of toper barrel, the water inlet setting of little plastic granules discharging device outlet pipe is in the top of the inside second discharge gate of toper barrel.

The micro-plastic particle impurity removal elutriation equipment can effectively recover micro-polyester plastics from sludge after sewage treatment of a company, and remove label paper and silt impurities in the micro-polyester plastics, so that the micro-polyester plastics can be recycled, the equipment is efficient in treatment, relatively single micro-polyester plastics can be obtained, and preparation is made for further treatment of the micro-polyester plastics.

Preferably, the first feed port, the second feed port and the second discharge port are provided with rotary valves.

Preferably, the water outlets of the first spiral accelerating coil and the second spiral accelerating coil form an angle of 15-30 degrees with the horizontal plane.

Preferably, a spiral silt guide groove is arranged on the inner wall of the conical cylinder of the second conical elutriator, and extends to the second discharge hole.

Preferably again, floating type impurity discharging device, little plastic granules discharging device and sediment type impurity discharging device all include the shale shaker water trap, and outlet pipe end-to-end connection is to the shale shaker water trap.

As a further preference, the floating impurity discharge device, the micro plastic particle discharge device and the precipitation impurity discharge device and the included wastewater are connected to a wastewater tank, and the wastewater tank is circularly connected to an external water inlet system.

Preferably, the rack comprises an upper support and a lower support, the first conical elutriator is fixedly arranged on the upper support, the second conical elutriator is fixedly arranged on the lower support, the floating type impurity discharging device and the micro plastic particle discharging device are respectively positioned on two sides below the lower support, the sedimentation type impurity discharging device is positioned right below the lower support, the wastewater pond penetrates through one side of the lower support, and an overhaul stair is arranged between the upper support and the lower support.

The utility model discloses owing to adopted foretell technical scheme, this system passes through friction cleaning machine, little plastic granules edulcoration elutriation equipment, heating tank, washing and rinsing groove, microparticle material sorter and microparticle look selection machine, has carried out washing, edulcoration, boiling material, rinsing and has removed other micro plastic granules and select the look process to useless polyester micro plastic mud, has obtained the polyester micro plastic granules of high quality.

Drawings

Fig. 1 is the structure schematic diagram of the cleaning and impurity removing system for micro plastic particles.

Fig. 2 is a top view of fig. 1.

Fig. 3 and 4 are schematic diagrams of the external structure of the device of the present invention.

Fig. 5 is a schematic view of the device processing principle structure of the present invention.

Detailed Description

The following describes the embodiments of the present invention in detail with reference to the attached drawings.

The system for cleaning and removing the impurities from the microplastic particles shown in fig. 1 and 2 comprises a metering conveyor 101, a friction cleaning machine 102, a first screw conveyor 103, a microplastic particle impurity removal elutriation device 104, a second screw conveyor 105, a heating tank 106, a third screw conveyor 107, a first horizontal dehydrator 108, a fourth screw conveyor 109, a first rinsing and bleaching tank 110, a second rinsing and bleaching tank 111, a fifth screw conveyor 112, a second horizontal dehydrator 113, a sixth screw conveyor 114, a first positive pressure pneumatic conveyor 115, a first cyclone separator 116, a first homogenizing hopper 117, a micropellet material sorting machine 118, a second positive pressure pneumatic conveyor 119, a second cyclone separator 120, a second homogenizing hopper 121, a micropellet color sorting machine 122, and a seventh screw conveyor 123.

The working process of the cleaning and impurity removing system for the micro plastic particles is as follows:

1) Waste polyester cleaning sludge enters a friction cleaning machine 102 through a metering conveying device 101, dirt such as dust and oil stain adheres to microparticles, part of the microparticles can agglomerate after the microparticles are stored for a long time, a spiral inclined blade is arranged in the friction cleaning machine 102, the microparticles can be scattered and fully stirred, the microparticles are rubbed with each other, and the dirt adhered to the microparticles falls off and is thrown out of a screen to be pre-cleaned;

2) The micro plastic particle impurity removal elutriation equipment 104 enters the utility model through the first screw conveyor 103, and suspended matters such as plastic particles, silt, labels and the like are separated in the micro plastic particle impurity removal elutriation equipment 104;

3) The materials enter the heating tanks 106 through the second screw conveyor 105, the heating tanks 106 are heated to 90 ℃, the two heating tanks 106 are fed intermittently, the sufficient material boiling time is ensured, and the stirring effect is achieved, so that the materials are fully rubbed and fully contacted with the cleaning liquid; the cleaning effect is improved, hot water is recycled, and the heat loss is reduced; after the material boiling is finished, the material enters a first horizontal dehydrator 108 through a third screw conveyor 107 to remove cleaning liquid and water;

4) The cleaning solution enters a first cleaning and bleaching tank 110 and a second cleaning and bleaching tank 111 in sequence through a fourth screw conveyor 109, is fully stirred, and is cleaned by the cleaning solution brought from the heating tank 106, and microparticles are further cleaned; the washing water is recycled from back to front, and the cyclone separator does not influence the washing effect to disperse materials; after the washing is finished, the boiled materials enter a second horizontal dehydrator 113 through a fifth screw conveyor 112 to be dehydrated;

5) The materials enter a first cyclone separator 116 through a sixth spiral conveyor 114 and a first positive-pressure pneumatic conveying device 115 to disperse the materials, the materials are completely uniformly dispersed in a first material homogenizing hopper 117 after gas-solid separation, and then the materials enter a microparticle material separator 118 to separate microparticle materials; in the chemical fiber industry, PET is used as a main raw material in micro-particles, small quantities of modified plastics such as PVC, PS, ABS, PA and the like are attached to the micro-particles, the density of the modified plastics is close to that of the PET, and the plastic particles are sorted out by using a material sorting machine;

6) The PET plastic particles enter a microparticle color selector 122 through a second positive-pressure pneumatic conveying device 119, a second cyclone separator 120 and a second homogenizing hopper 121, wherein part of the PET plastic particles are also colored (particularly, white is added with a whitening agent), and the PET microparticles are mainly transparent and can be removed;

7) And finally, conveying the polyester microparticles to a production workshop by a seventh spiral conveyor.

The micro plastic particle impurity removing elutriation equipment shown in fig. 3, 4 and 5 comprises a frame 1, a first conical elutriator 2, a second conical elutriator 3, a floating impurity discharging device 4, a micro plastic particle discharging device 5 and a precipitation impurity discharging device 6; first toper elutriator 2 and second toper elutriator 3 from top to bottom fix and set up in frame 1, frame 1 includes upper bracket 11 and lower carriage 12, first toper elutriator 2 fix and set up on upper bracket 11, second toper elutriator 3 is fixed to be set up at lower carriage 12, floating type impurity discharging device 4 and micro plastic particle discharging device 5 are located lower carriage 12 below both sides respectively, deposit type impurity discharging device 6 is located under lower carriage 12, the wastewater disposal basin runs through the one side that sets up at lower carriage 12 to be provided with on upper bracket 11 and lower carriage 12 and overhauls stair 9.

As shown in fig. 3, the first conical elutriator 2 is provided with a first inlet 21 at the upper part and a first outlet 22 at the bottom, the second conical elutriator 3 is provided with a second inlet 31 at the upper part and a second outlet 32 at the bottom, the first outlet 22 is connected to the second inlet 31, and the second outlet 32 is connected to the inlet of the precipitation type impurity discharging device 6; the upper part of the first conical elutriator 2 is a cylindrical barrel, the lower part of the first conical elutriator 2 is a conical barrel, a first spiral accelerating coil 23 is arranged in the cylindrical barrel, the starting end of the first spiral accelerating coil 23 is connected with an external water inlet system 7, an opening is formed below the first feed inlet 21 and is connected with the first feed inlet 21, a first Venturi tube 24 is arranged in the first spiral accelerating coil 23 at the front end of the opened water inlet, a first water outlet 25 of the first spiral accelerating coil 23 is over against the conical barrel and forms an oblique angle of 30 degrees with the horizontal plane, and the water flow jet speed is 30-40m/s. The first discharge hole 22 is arranged at the bottom of the conical cylinder, and the first water inlet 41 of the water outlet pipe of the floating type impurity discharging device 4 is arranged above the first discharge hole 22 in the conical cylinder; the upper part of the second conical elutriator 3 is a cylindrical barrel, the lower part of the second conical elutriator 3 is a conical barrel, a second spiral accelerating coil 33 is arranged in the cylindrical barrel, the initial end of the second spiral accelerating coil 33 is connected with an external water inlet system 7, the second spiral accelerating coil 31 is connected with the second feed inlet 31 in an opening manner at the position below the second feed inlet 31, a second Venturi tube 34 is arranged in the second spiral accelerating coil 33 at the front end of the opened water inlet, a second water outlet 35 of the second spiral accelerating coil 33 is over against the conical barrel and forms an oblique angle of 30 degrees with the horizontal plane, and the water flow jet speed is 30-40m/s. The second discharge hole 32 is arranged at the bottom of the conical cylinder, and the second water inlet 51 of the water outlet pipe of the micro plastic particle discharging device 5 is arranged above the second discharge hole 32 in the conical cylinder. A spiral silt guide groove 36 is arranged on the inner wall of the cone body of the second cone elutriator 3, and the spiral silt guide groove 36 extends to the second discharge hole 32.

As shown in fig. 3, the first inlet 21, the second inlet 31 and the second outlet 32 are provided with rotary valves. Showy type impurity discharging device 4, little plastic granules discharging device 5 and deposit type impurity discharging device 6 and all include the shale shaker water trap, and outlet pipe end-to-end connection is to the shale shaker water trap. The floating impurity discharging device 4, the micro plastic particle discharging device 5, the precipitation impurity discharging device 6 and the included wastewater are connected to a wastewater pool 8, and the wastewater pool 8 is circularly connected to an external water inlet system 7.

The utility model also discloses an adopt foretell equipment to carry out the tiny plastic granules edulcoration elutriation method, this method will contain silt, the tiny plastic granules of label paper is through accelerating through rivers in first spiral acceleration coil pipe 23, and spray to in first cone with the oblique angle, form spiral swirl at first cone class, the type impurity that floats that contains label paper is discharged along with rivers on the upper portion of first cone, tiny plastic granules then gets into and accelerates through rivers in first spiral acceleration coil pipe 33, and spray to in second cone class with the oblique angle, form spiral swirl at second cone class, tiny plastic granules is discharged along with rivers on the upper portion of second cone, the type impurity that deposits that contains silt is discharged by the discharge gate that sets up in the bottom of second cone.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention, including by way of illustration of the disclosed embodiments. Various modifications to these embodiments will be readily apparent to those skilled in the art. The general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. The polyester micro plastic particle recycling system is characterized by comprising a friction cleaning machine (102), micro plastic particle impurity removal elutriation equipment (104), a heating tank (106), a washing and bleaching tank (110), a micro particle material sorting machine (118) and a micro particle color sorting machine (122) which are connected with one another.

2. The system according to claim 1, characterized in that the friction washer (102) is connected with a metering conveyor (101), the friction washer (102) is connected with a micro plastic particle impurity removal elutriation device (104) through a first screw conveyor (103), and the micro plastic particle impurity removal elutriation device (104) is connected with a heating tank (106) through a second screw conveyor (105).

3. The system according to claim 1, characterized in that the heating tank (106) is connected to the first horizontal extractor (108) through a third screw conveyor (107), the first horizontal extractor (108) is connected to the first washing and rinsing tank (110) through a fourth screw conveyor (109), the first washing and rinsing tank (110) is connected to the second washing and rinsing tank (111), and the second washing and rinsing tank (111) is connected to the second horizontal extractor (113) through a fifth screw conveyor (112); the heating tanks (106) are provided with two, and the two heating tanks (106) are fed intermittently.

4. The system according to claim 1, characterized in that the second horizontal extractor (113) is connected to the first cyclone (116) and the first homogenizing hopper (117) through a sixth screw conveyor (114) and a first positive pressure pneumatic conveying device (115), the first homogenizing hopper (117) being connected to the sorting machine (118) of the microgranular material; the microparticle material sorting machine (118) is connected to the second cyclone separator (120) and the second homogenizing hopper (121) through a second positive pressure pneumatic conveying device (119), and the second homogenizing hopper (121) is connected to the microparticle color sorting machine (122).

5. The system according to any of claims 1 to 4, characterized in that the microplastic particle reject elutriation device (104) comprises a frame (1), a first cone elutriator (2), a second cone elutriator (3), a floating type reject outlet (4), a microplastic particle reject outlet (5) and a settling type reject outlet (6); the first conical elutriator (2) and the second conical elutriator (3) are fixedly arranged on the rack (1) from top to bottom, a first feeding hole (21) is formed in the upper portion of the first conical elutriator (2), a first discharging hole (22) is formed in the bottom of the first conical elutriator, a second feeding hole (31) is formed in the upper portion of the second conical elutriator (3), a second discharging hole (32) is formed in the bottom of the second conical elutriator, the first discharging hole (22) is connected to the second feeding hole (31), and the second discharging hole (32) is connected to a feeding hole of the precipitation type impurity discharging device (6);

the upper part of the first conical elutriator (2) is a cylindrical barrel, the lower part of the first conical elutriator is a conical barrel, a first spiral accelerating coil (23) is arranged in the cylindrical barrel, the starting end of the first spiral accelerating coil (23) is connected with an external water inlet system (7), the first spiral accelerating coil (23) is connected with the first feed inlet (21) at the lower position of the first feed inlet (21) in an opening mode, a first Venturi tube (24) is arranged in the first spiral accelerating coil (23) at the front end of the opened water inlet, a first water outlet (25) of the first spiral accelerating coil (23) is over the conical barrel and forms an oblique angle with the horizontal plane, a first discharge outlet (22) is arranged at the bottom of the conical barrel, and a first water inlet (41) of a water outlet pipe of the floating type impurity discharging device (4) is arranged above the first discharge outlet (22) in the conical barrel;

the upper portion of second toper elutriator (3) be the cylindricality barrel, the lower part is the toper barrel, be provided with second spiral accelerating coil pipe (33) in the cylindricality barrel, the initiating terminal of second spiral accelerating coil pipe (33) is connected with outside water intake system (7), and position opening connection below second feed inlet (31), be provided with second venturi tube (34) in the open-ended front end second spiral accelerating coil pipe (33), second delivery port (35) of second spiral accelerating coil pipe (33) just are the toper barrel and are the oblique angle with the level, second discharge gate (32) set up in the bottom of toper barrel, second water inlet (51) of micro plastic granule discharging device (5) outlet pipe set up the top at the inside second discharge gate (32) of toper barrel.

6. The system of claim 5, wherein the first inlet (21), the second inlet (31) and the second outlet (32) are provided with rotary valves.

7. The system of claim 5, wherein the first water outlet and the second water outlet of the first helical accelerating coil (23) and the second helical accelerating coil (33) are at an angle of 15-30 ° with the horizontal.

8. The system of claim 5, characterized in that the inner wall of the cone body of the second conical elutriator (3) is provided with a spiral silt guiding chute (36), and the spiral silt guiding chute (36) extends to the second discharge hole (32).

9. The system according to claim 5, characterized in that the floating impurity discharging device (4), the micro plastic particle discharging device (5) and the precipitating impurity discharging device (6) each comprise a vibrating screen dewatering device, and the tail end of a water outlet pipe is connected to the vibrating screen dewatering device; the floating type impurity discharging device (4), the micro plastic particle discharging device (5) and the precipitation type impurity discharging device (6) are connected with the waste water contained in the precipitation type impurity discharging device to form a waste water pool (8), and the waste water pool (8) is circularly connected to an external water inlet system (7).

10. The system according to claim 5, characterized in that the frame (1) comprises an upper bracket (11) and a lower bracket (12), the first conical elutriator (2) is fixedly arranged on the upper bracket (11), the second conical elutriator (3) is fixedly arranged on the lower bracket (12), the floating impurity discharging device (4) and the micro plastic particle discharging device (5) are respectively arranged at two sides below the lower bracket (12), the sedimentation impurity discharging device (6) is arranged right below the lower bracket (12), the waste water tank is arranged at one side of the lower bracket (12) in a penetrating way, and the upper bracket (11) and the lower bracket (12) are provided with the overhaul stairway (9).

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