CN217967464U - Raw bamboo continuous processing system - Google Patents

Abstract

The utility model discloses a raw bamboo continuous processing system, which comprises a fixed-length cutting device, wherein the fixed-length cutting device is used for cutting raw bamboos into bamboo sections according to a set length; the bamboo section distribution equipment is used for conveying the bamboo sections processed by the fixed-length cutting equipment to the bamboo section splitting equipment; the bamboo section splitting equipment is used for splitting the bamboo sections which are conveyed and distributed, the number of the bamboo section splitting equipment is at least two, and at least two bamboo section splitting equipment respectively split the bamboo sections in different diameter ranges. The utility model discloses a former bamboo serialization system of processing has realized the serialization processing to cutting and subdivision of former bamboo, and whole degree of automation is higher, and former bamboo machining efficiency is higher, and processingquality is better.

Description

Raw bamboo continuous processing system

Technical Field

The utility model relates to a former bamboo processing technology field especially relates to a former bamboo serialization system of processing.

Background

The cutting and splitting of bamboo is a key process for bamboo processing. However, the existing bamboo cutting and splitting equipment basically works in a single machine and needs manual assistance, so that the labor intensity is high, the production efficiency is low, potential safety hazards exist in the operation process, the proportion of the primary processing cost of bamboo raw materials to the product cost is extremely high, the equipment is discontinuous, and the automation degree is low.

SUMMERY OF THE UTILITY MODEL

For solving the problem that exists among the prior art, the utility model provides a former bamboo serialization system of processing, this former bamboo serialization system of processing has realized the serialization processing to cutting and subdivision of former bamboo, and whole degree of automation is higher, need not to add artificial assistance, and former bamboo machining efficiency is higher, and the security is higher, has reduced the preliminary working cost of bamboo timber raw materials, and processingquality is better.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a former bamboo serialization system of processing, include: the fixed-length cutting equipment is used for cutting the original bamboo into bamboo sections according to a set length;

the bamboo section distribution equipment is used for conveying the bamboo sections processed by the fixed-length cutting equipment to the bamboo section splitting equipment;

the bamboo section splitting equipment is used for splitting the bamboo sections which are conveyed and distributed, the number of the bamboo section splitting equipment is at least two, and at least two bamboo section splitting equipment respectively split the bamboo sections in different diameter ranges.

The method comprises the steps that raw bamboos are firstly cut into sections in a fixed-length cutting device, then the cut bamboo sections are conveyed to each bamboo section splitting device in a bamboo section distribution device and are split into bamboo strips at the corresponding bamboo section splitting devices, and the processing of the raw bamboos to the bamboo strips is finished.

The utility model discloses a former bamboo serialization system of processing has realized the serialization processing to the truncation of former bamboo and subdivision, and whole degree of automation is higher, need not to add artifical supplementary, and former bamboo machining efficiency is higher, and the security is higher, has reduced the preliminary working cost of bamboo timber raw materials, and processingquality is better.

In a further technical solution, the fixed-length cutoff device includes:

the cutting devices are arranged in parallel and used for cutting off the raw bamboo;

the conveying device is used for conveying the raw bamboos towards the cutting device;

the first rack is used for installing the cut-off device and the conveying device.

Utilize a plurality of devices that cut that set up side by side to realize once processing, the multiple spot to former bamboo to cut, the efficiency of cutting is higher, utilizes conveyor to carry out former bamboo simultaneously and carries, and efficiency is higher, the security is higher.

In a further technical scheme, the conveying device comprises a conveying chain, a conveying power device and a transmission rod, wherein a conveying hook is arranged on the conveying chain;

each cutting device is matched with at least one conveying chain, and each conveying chain is respectively and independently sleeved on the driving chain wheel and the driven chain wheel; the conveying power device is in transmission connection with a transmission rod, and the transmission rod is in transmission connection with the driving chain wheel of each conveying chain.

Every cuts the device and all disposes the transport chain independently, realizes the steady transport to former bamboo, and every section bamboo section all has the support when cutting, and the quality of cutting is good, carry power device through the transfer line drive all drive sprocket who carries the chain simultaneously, all carry the chain work of drive simultaneously, simplified transmission structure.

In a further technical scheme, cut the device including cutting power device and cutting the cutter, cut the cutter and be connected with the output transmission that cuts power device, cut power device and install in first frame.

In a further technical solution, the fixed-length cutting device further includes:

the first conveying frame is matched with the conveying device in position and used for moving the raw bamboos to the feeding position of the conveying device.

Through setting up first carriage, adjust by oneself the position of former bamboo automatically, need not the manual work promptly and carry out position adjustment to former bamboo, further improvement the machining efficiency of former bamboo.

In a further aspect, the bamboo segment dispensing apparatus comprises: an intermediate carriage for conveying the bamboo sections towards a dispensing location;

a dispensing rack for receiving bamboo sections from a dispensing location and transporting the bamboo sections towards respective dispensing control units;

the distribution control units are arranged on different positions of the distribution frame and are used for conveying the bamboo sections to the corresponding distribution conveying frames according to the diameters of the bamboo sections;

the distribution conveying frames correspond to the distribution control units one by one and are used for receiving the distributed bamboo sections and conveying the bamboo sections to corresponding bamboo section splitting equipment;

a second frame for mounting the intermediate carriage, the dispensing control unit, and the dispensing carriage.

Through middle carriage fixed point transport bamboo section, distribute the frame and can receive all bamboo sections from fixed position, overall structure is simpler, distributes the setting of control unit simultaneously on distributing the frame, distributes the control unit and distributes the bamboo section to each on distributing the frame and distribute the carriage, distributes the logic clearly, mutually noninterfere between each structure, the efficiency of distributing is higher.

In a further technical scheme, the distribution frame comprises a plurality of sections of distribution conveying chains, each section of distribution conveying chain forms a section of bamboo section conveying path, the distribution control unit is arranged between the plurality of sections of distribution conveying chains, when in a first state, the distribution control unit communicates the front and rear sections of bamboo section conveying paths, and when in a second state, the distribution control unit cuts the front and rear sections of bamboo section conveying paths and conveys the bamboo sections to the distribution conveying frame corresponding to the distribution control unit.

The bamboo section conveying path can play a role in conveying bamboo sections, the bamboo sections are conveyed while being distributed, and the distribution efficiency is further improved.

In a further technical scheme, the distributing control unit comprises a distributing swing frame and a distributing power device, one end of the distributing swing frame is hinged to the distributing swing frame, the output end of the distributing power device is hinged to the distributing swing frame, and a distributing buffer chain is arranged on the distributing swing frame.

The distribution power device is used for driving the distribution swing frame to swing, so that the connection and the disconnection of the conveying paths of the front and the rear bamboo sections are realized, the selection of the bamboo sections is realized, and the structure is simple.

In a further technical solution, the bamboo section splitting apparatus includes:

the splitting and feeding device is used for moving the bamboo sections to the splitting and feeding device;

the subdivision material pushing device is used for pushing the bamboo sections towards the subdivision cutter head;

the bamboo splitting machine comprises a splitting cutter head, wherein a splitting cutter is arranged on the splitting cutter head and used for splitting bamboo sections into bamboo strips.

The bamboo section splitting stage can finish feeding, pushing and splitting of the bamboo section, the function is complete, and the splitting efficiency is higher.

In a further technical scheme, a plurality of splitting tools are arranged on the splitting cutter head in a surrounding mode, and the splitting cutter head rotates according to the size of the bamboo section to be split so as to select the best splitting tool to split the bamboo section.

Through setting up a plurality of subdivision cutters, can carry out the selection of subdivision cutter when concrete subdivision, compare in the fixed cutter subdivision, this technical scheme divides more meticulous to the subdivision of bamboo section, and the outturn rate of bamboo section is higher, further promotion the whole quality of former bamboo processing.

Has the advantages that:

1. the utility model discloses a former bamboo serialization system of processing has realized the serialization processing to the truncation of former bamboo and subdivision, and whole degree of automation is higher, need not to add artifical supplementary, and former bamboo machining efficiency is higher, and the security is higher, has reduced the preliminary working cost of bamboo timber raw materials, and processingquality is better.

2. Utilize a plurality of devices that cut that set up side by side to realize once processing, the multiple spot to former bamboo to cut, the efficiency of cutting is higher, utilizes conveyor to carry out former bamboo simultaneously and carries, and efficiency is higher, the security is higher.

3. Every cuts the device and all disposes the transport chain independently, realizes the steady transport to former bamboo, and every section bamboo section all has the support when cutting, and the quality of cutting is good, carry power device through the transfer line drive all drive sprocket who carries the chain simultaneously, all carry the chain work of drive simultaneously, simplified transmission structure.

4. Through setting up first carriage, adjust by oneself the position of former bamboo automatically, need not the manual work promptly and carry out position adjustment to former bamboo, further improvement the machining efficiency of former bamboo.

5. Through middle carriage fixed point transport bamboo section, distribute the frame and can receive all bamboo sections from fixed position, overall structure is simpler, distributes the setting of control unit simultaneously on distributing the frame, distributes the control unit and distributes the bamboo section to each on distributing the frame and distribute the carriage, distributes the logic clearly, mutually noninterfere between each structure, the efficiency of distributing is higher.

6. The bamboo section conveying path can play a role in conveying bamboo sections, the bamboo sections are conveyed while being distributed, and the distribution efficiency is further improved.

7. The distribution power device is used for driving the distribution swing frame to swing, so that the connection and the disconnection of the conveying paths of the front and the rear bamboo sections are realized, the selection of the bamboo sections is realized, and the structure is simple.

8. The bamboo section splitting stage can finish feeding, pushing and splitting of the bamboo section, the function is complete, and the splitting efficiency is higher.

9. Through setting up a plurality of subdivision cutters, can carry out the selection of subdivision cutter when concrete subdivision, compare in the fixed cutter subdivision, this technical scheme divides more meticulous to the subdivision of bamboo section, and the outturn rate of bamboo section is higher, further promotion the whole quality of former bamboo processing.

Drawings

Fig. 1 is a plan view of the whole structure of a raw bamboo continuous processing system according to an embodiment of the present invention;

fig. 2 is a schematic perspective view of a fixed-length cutting device of a raw bamboo continuous processing system according to an embodiment of the present invention;

fig. 3 is a side view of a fixed length cutting device of a raw bamboo continuous processing system according to an embodiment of the present invention;

fig. 4 is a schematic structural view of a single cutting device and a conveying device of the fixed-length cutting device of the raw bamboo continuous processing system according to the embodiment of the present invention;

fig. 5 is a schematic view of the whole transmission structure of the conveying device of the fixed-length cutting device of the raw bamboo continuous processing system according to the embodiment of the present invention;

fig. 6 is a schematic perspective view of a first material rack of a fixed-length cutting device of a raw bamboo continuous processing system according to an embodiment of the present invention;

fig. 7 is a schematic perspective view of a bamboo segment distribution device of a raw bamboo continuous processing system according to an embodiment of the present invention;

fig. 8 is a simplified structural schematic diagram of a bamboo segment distribution device of the raw bamboo continuous processing system according to the embodiment of the present invention;

fig. 9 is a side view of a bamboo section dispensing apparatus of a raw bamboo continuous processing system according to an embodiment of the present invention;

FIG. 10 is an enlarged partial schematic view of FIG. 8 at A;

FIG. 11 is an enlarged partial schematic view of FIG. 8 at B;

fig. 12 is a schematic perspective view of a bamboo section splitting device of the raw bamboo continuous processing system according to the embodiment of the present invention;

fig. 13 is a front view of a splitting and feeding device of a bamboo section splitting device of the raw bamboo continuous processing system according to the embodiment of the present invention;

fig. 14 is a side view of a splitting and feeding device of a bamboo segment splitting device of the raw bamboo continuous processing system according to an embodiment of the present invention;

fig. 15 is a schematic view of a feeding state of a splitting feeding device of a bamboo section splitting device of a raw bamboo continuous processing system.

Reference numerals:

10. a fixed-length cutting device; 11. a first material arranging frame; 111. a base; 112. an inclined seat; 113. a material distributing motor; 114. a monolith connecting rod; 115. a material preparation platform; 116. a slide base; 117. a slider; 12. a first carriage; 13. a first frame; 14. a cut-off device; 141. cutting off the motor; 142. cutting off the cutter; 15. a conveying device; 151. a transmission rod; 152. a drive sprocket; 153. a driven sprocket; 154. a conveying chain; 155. a conveying hook; 156. a conveying motor; 16. a feeding frame; 20. bamboo section distribution equipment; 21. a second frame; 211. a proximity sensor; 22. an intermediate conveyance rack; 23. a dispensing location; 24. a dispensing rack; 241. a dispensing conveyor chain; 242. an intermediate transmission rod; 25. a dispensing control unit; 251. a dispensing cylinder; 252. distributing the swing frames; 253. a distribution buffer chain; 26. a dispensing carriage; 261. a first delivery carriage; 262. a second delivery carriage; 263. a third delivery conveying frame; 27. an incoming material guide frame; 28. a dispensing push rod; 30. bamboo section splitting equipment; 31. a second material arranging frame; 32. cutting the feeding device; 321. a feeding frame; 322. a feeding chain; 323. a feeding cylinder; 324. a lifting frame; 325. fixing a support frame; 326. subdividing a material pushing frame; 327. a support cylinder; 328. a camera; 33. subdividing a material pushing device; 34. subdividing a cutter head; 40. raw bamboo; 41. and (5) bamboo sections.

Detailed Description

The present invention will be further explained with reference to the accompanying drawings:

example (b):

a continuous processing system for raw bamboo, as shown in fig. 1, comprising: the fixed-length cutting device 10 is used for cutting the original bamboo 40 into bamboo sections 41 according to a set length;

the bamboo section distributing device 20 is used for conveying the bamboo sections processed by the fixed-length cutting device 10 to the bamboo section splitting device 30;

the bamboo section splitting device 30 is used for splitting the conveyed bamboo sections 41, the number of the bamboo section splitting devices 30 is at least two, in the embodiment, three bamboo section splitting devices 30 are arranged, the number of the bamboo section splitting devices 30 is determined based on the capacity of the fixed-length cutting device 10 and the capacity of the bamboo section distributing device, and the cutting capacity capable of being matched with the fixed-length cutting device 10 is taken as a standard.

The raw bamboo 40 is firstly cut into pieces with fixed length by the fixed length cutting device 10, and then the cut bamboo sections 41 are conveyed to each bamboo section splitting device 30 by the bamboo section distributing device 20 and are split into bamboo strips at the bamboo section splitting device 30, namely the processing of the raw bamboo 40 to the bamboo strips is completed.

The utility model discloses a former bamboo 40 serialization system of processing has realized the serialization processing to the truncation of former bamboo 40 and subdivision, and whole degree of automation is higher, and former bamboo machining efficiency is higher, and processingquality is better.

In another embodiment, as shown in fig. 2 and 3, the fixed-length cutoff apparatus 10 includes:

a plurality of cutting devices 14, wherein the cutting devices 14 are arranged side by side, and the cutting devices 14 are used for cutting the raw bamboo 40; in the present embodiment, the cutting device 14 is provided with 6, and 6 cutting devices 14 arranged side by side can cut the bamboo segment 41 into 7 segments.

A conveying device 15, wherein the conveying device 15 is used for conveying the raw bamboo 40 to the cutting device 14;

the first machine frame 13 is used for installing a cutting device 14 and a conveying device 15 on the first machine frame 13. It should be emphasized that the first frame 13 may be a split structure, i.e. the first frame 13 may be composed of a plurality of small frames, which respectively support the conveyor 15 and the cutting device 14, and the first frame 13 is only a general term for the frame supporting the above-mentioned devices.

Utilize 6 to cut the device 14 and realized cutting the one-time processing, the multiple spot of raw bamboo 40 side by side, the efficiency of cutting is higher, utilizes conveyor 15 to carry out the transport material loading of raw bamboo 40 simultaneously, and efficiency is higher, the security is higher.

In another embodiment, as shown in fig. 2 and 3, the fixed-length cutoff apparatus 10 further includes: the first conveying frame 12 is matched with the conveying device 15 in position, and the first conveying frame 12 is used for moving the position of the raw bamboo 40 to the feeding position of the conveying device 15. Through setting up first carriage 12, adjust by oneself the position of former bamboo 40 automatically, need not the manual work promptly and carry out position adjustment to former bamboo 40, further improvement the machining efficiency of former bamboo 40.

In another embodiment, as shown in fig. 2 and 3, the first conveying frame 12 includes a frame body, a plurality of conveying rollers are arranged on the frame body side by side, the conveying rollers are hinged to the frame body through bearings, a sprocket is arranged at one end of each conveying roller, a motor is arranged outside one end of the frame body, an output shaft of the motor is connected with a sprocket, the sprocket is connected with the sprocket of each conveying roller through a chain, that is, the motor drives all the conveying rollers to rotate in the same direction through the chain, the raw bamboo 40 on the first conveying frame 12 moves towards one end of the first conveying frame 12 along with the conveying rollers, a baffle is arranged at an end of the first conveying frame 12 (the baffle is hidden in fig. 2, the baffle is hidden in fig. 3), the raw bamboo 40 is conveyed to the baffle and stopped by the baffle, at this time, the position of the raw bamboo 40 is opposite to each cutting device 14, and the conveying device 15 can convey the raw bamboo 40 to the cutting device 14 for cutting.

In another embodiment, as shown in fig. 4, the conveying device 15 includes a conveying chain 154, a conveying power device and a transmission rod 151, wherein the conveying chain 154 is provided with a conveying hook 155;

as shown in fig. 2, each cutting device 14 is matched with at least one conveying chain 154, and each conveying chain 154 is respectively and independently sleeved on the driving sprocket 152 and the driven sprocket 153; as shown in fig. 2, the cutting devices 14 at the two ends are matched with one conveying chain 154, and the cutting devices 14 at the middle part are matched with two conveying chains 154, so that the bearing of the raw bamboo 40 is balanced.

As shown in fig. 2, 4 and 5, the conveying power device is in transmission connection with a transmission rod 151, and the transmission rod 151 is in transmission connection with a driving sprocket 152 of each conveying chain 154.

In this embodiment, as shown in fig. 5, the conveying power device is a conveying motor 156, the conveying motor 156 is installed on the first frame 13, the output shaft of the conveying motor 156 is provided with a sprocket, the transmission rod 151 is provided with a matching sprocket, a chain transmission is arranged between the two sprockets, the transmission rod 151 is supported by bearings at a plurality of positions of the first frame 13, specifically, bearings for supporting the transmission rod 151 are arranged at two sides corresponding to each cutting device 14, each bearing is installed on the first frame 13, and the driving sprocket 152 of the conveying chain 154 associated with each cutting device 14 is arranged between the bearings of the supporting transmission rod 151. The driven sprockets 153 are all independently sleeved on the driven shaft, and two ends of the driven shaft are respectively installed on the first rack 13 through bearings.

Each cutting device 14 is independently provided with a conveying chain 154 to realize the smooth conveying of the raw bamboo 40, each bamboo section 41 is supported when being cut off, the cutting quality is good, the conveying motor 156 drives the driving chain wheels 152 of all the conveying chains 154 through the transmission rod 151 simultaneously, and drives all the conveying chains 154 to work simultaneously, thereby simplifying the transmission structure.

In this embodiment, as shown in fig. 2, 3 and 4, the conveying chain 154 includes a vertical section and an inclined section, and the conveying hook 155 hooks the raw bamboo 40 while passing through the vertical section, and conveys the raw bamboo 40 to the cutting device 14 along the vertical section and the inclined section, thereby completing the cutting.

In another embodiment, as shown in fig. 4, the cutting device 14 includes a cutting power device and a cutting knife 142, in this embodiment, the cutting power device is a cutting motor 141, the cutting knife 142 is in transmission connection with an output shaft of the cutting motor 141, the cutting motor 141 is mounted on the first frame 13, and the length of the cut bamboo segment 41 is determined by the distance between two adjacent cutting knives 142.

In another embodiment, as shown in fig. 1, 2 and 3, a first whole material frame 11 is disposed on one side of the first conveying frame 12, a material supply frame 16 is disposed on one side of the first whole material frame 11, the first whole material frame 11 is used for moving the raw bamboos 40 on the material supply frame 16 to the first conveying frame 12, and after workers stack the raw bamboos 40 on the material supply frame 16, no loading is needed, and the first whole material frame 11 continuously conveys the raw bamboos 40 to the first conveying frame 12, which further reduces labor.

In another embodiment, as shown in fig. 6, the first material preparing frame 11 includes a base 111, a tilting seat 112 is provided on the base 111, an upper surface of the tilting seat 112 is tilted, a material preparing table 115 is slidably connected on the tilting seat 112, an upper surface of the material preparing table 115 is also tilted, a material preparing power device is provided on the base 111, an output end of the material preparing power device is connected with a material preparing connecting rod 114, another end of the material preparing connecting rod 114 is hinged on the material preparing table 115, the material preparing table 115 is driven by the material preparing power device through the material preparing connecting rod 114 to tilt on the tilting seat 112 to realize reciprocating linear motion, a material preparing is completed through the reciprocating linear motion of the material preparing table 115, and bamboo is completed under the action of the gravity of bamboo by the tilting angle of the upper surface of the material preparing table 115 from the material preparing table 115 to the first material preparing frame 12.

In this embodiment, the monolith power device is a monolith motor 113, an output shaft of the monolith motor 113 is connected to a monolith connecting rod 114, and the other end of the monolith connecting rod 114 is hinged to a monolith table 115.

In another embodiment, a slide seat 116 is arranged on the upper surface of the inclined seat 112, a slide block 117 is arranged on the lower surface of the material adjusting table 115, the slide block 117 is matched with the slide seat 116, the length direction of the slide seat 116 is parallel to the upper surface of the inclined seat 112, that is, the material adjusting table 115 is driven by the material adjusting motor 113 to realize inclined reciprocating linear motion along the inclined surface of the inclined seat 112 on the inclined seat 112, during the motion of the material adjusting table 115, the slide block 117 slides on the slide seat 116, and the slide seat 116 plays a role in guiding and limiting so as to realize reciprocating linear motion of the material adjusting table 115.

In another embodiment, as shown in fig. 7, the bamboo segment dispensing apparatus 20 includes: the middle conveying frame 22 is used for conveying the bamboo sections 41 to the distribution position 23, the middle conveying frame 22 is arranged at the discharging position of the fixed-length cutting equipment 10, specifically, in the embodiment, the middle conveying frame 22 is arranged at the rear side of a plurality of cutting devices 14 arranged side by side, the extending direction of the middle conveying frame 22 is parallel to the arrangement direction of the cutting devices 14, namely, the bamboo sections 41 cut off from the cutting devices 14 directly fall on the middle conveying frame 22 to be conveyed when falling from the conveying chain 154, and the connection of the front process and the rear process is realized;

a dispensing rack 24, the dispensing rack 24 being adapted to receive bamboo segments 41 from the dispensing location 23 and to convey the bamboo segments 41 towards the respective dispensing control unit 25;

a dispensing control unit 25, the dispensing control unit 25 being arranged at different positions of the dispensing carriage 24, the dispensing control unit 25 being adapted to deliver the bamboo segments to the respective dispensing carriages 26;

the distribution conveying frames 26, the distribution conveying frames 26 correspond to the distribution control units 25 one by one, and the distribution conveying frames 26 are used for receiving the distributed bamboo sections 41 and conveying the bamboo sections to the corresponding bamboo section splitting equipment 30;

and a second frame 21, the second frame 21 being used to mount the intermediate conveyance rack 22, the dispensing rack 24, the dispensing control unit 25, and the dispensing conveyance rack 26. It should be emphasized that the second frame 21 may be a split structure, that is, the second frame 21 may be composed of a plurality of small frames for respectively supporting the above-mentioned apparatuses, and the second frame 21 is only a general term for the frame supporting the above-mentioned apparatuses.

The raw bamboos 40, after being cut into bamboo segments 41, fall onto the intermediate conveyance frame 22, the intermediate conveyance frame 22 sequentially conveys the bamboo segments 41 to the distribution positions and enters the distribution frames 24 from the distribution positions 23, the raw bamboos are distributed on the distribution frames 24 by the distribution control unit 25 and enter the different distribution conveyance frames 26, and the raw bamboos are conveyed to the bamboo segment splitting apparatuses 30 along the distribution conveyance frames 26.

The bamboo sections 41 are conveyed at fixed points through the middle conveying frame 22, the distribution frame 24 can receive all the bamboo sections 41 from fixed positions, the whole structure is simpler, meanwhile, the distribution control unit 25 is arranged on the distribution frame 24, the distribution control unit 25 distributes the bamboo sections 41 from the distribution frame 24 to the distribution conveying frames 26, the distribution logic is clear, the structures are not interfered with one another, and the distribution efficiency is higher.

In this embodiment, as shown in fig. 8, there are three distribution carriages 26 corresponding to three bamboo segment splitting devices 30, respectively, and there are a first distribution carriage 261, a second distribution carriage 262 and a third distribution carriage 263, respectively, the three distribution carriages 26 are located at the front end, the middle part and the rear end of the distribution carriage 24, respectively, and there is a distribution control unit 25 corresponding to each of the front end and the middle part of the distribution carriage 24, it can be understood that there can be a distribution control unit 25 at the rear end of the distribution carriage 24, which has the same structure as the other distribution control units 25, that is, the bamboo segments 41 delivered to the rear end of the distribution carriage 24 can be distributed to the third distribution carriage 263 by the distribution control unit 25, or can be delivered backward without being distributed, as scrap, and no splitting is performed, and its structure can be different from the other distribution control units 25, that is, that it can be directly used as a guiding device to guide all the bamboo segments 41 delivered to the rear end 24 of the distribution carriage 263, and when it is used as a guiding device, it can be only a tilted guiding plate, and in this embodiment, the third distribution control unit 25 is located at the inclined guiding plate 263.

In another embodiment, as shown in fig. 8, a supplied material guiding frame 27 is provided on a side surface of the middle conveying frame 22, the supplied material guiding frame 27 is mounted on the second frame 21, an inclined guiding frame is provided on the supplied material guiding frame 27, the supplied material guiding frame 27 is provided on a rear side of the cutting device 14 of the cutting device of the middle conveying frame 22 and the raw bamboo 40, a top of the supplied material guiding frame 27 matches a top position of the conveying chain 154, that is, after the raw bamboo 40 is cut, the bamboo segments 41 are continuously conveyed to a top point by the conveying chain 154, the bamboo segments 41 drop on the middle conveying frame 22 through the supplied material guiding frame 27, the supplied material guiding frame 27 is used for guiding the bamboo segments 41 discharged from the cutting device 14, and a stopper is provided on the middle conveying frame 22 to prevent the bamboo segments 41 from falling off the middle conveying frame 22 when falling.

In another embodiment, as shown in fig. 9 and 10, a dispensing push rod 28 is transversely arranged at the dispensing position of the intermediate carriage 22, a cylinder end of the push rod is fixedly arranged on the second frame 21, a piston end of the push rod is provided with a triangular push block, when the bamboo segments 41 are conveyed to the dispensing position 23, the dispensing push rod 28 is extended, the push block pushes the bamboo segments 41 to the dispensing carriage 24, and the conveying of the bamboo segments 41 from the intermediate carriage 22 to the dispensing carriage 24 is completed. The number of the distributing push rods 28 is two, the distributing push rods correspond to the left end and the right end of the bamboo section 41 respectively, and the two distributing push rods 28 push the bamboo section 41 more stably.

In another embodiment, as shown in fig. 8 and 9, a proximity sensor 211 is disposed at an end of the middle carriage 22 corresponding to the dispensing position, the proximity sensor 211 is disposed on the second frame 21, the proximity sensor 211 is used for detecting the position of the bamboo segment 41, the position of the bamboo segment 41 is detected by the proximity sensor 211 to control the operation of the dispensing push rod 28, when the bamboo segment 41 is detected to be located at the dispensing position 23, the dispensing push rod 28 is extended, and when the bamboo segment 41 is not detected, the dispensing push rod 28 is reset to wait for the next bamboo segment 41 to be delivered to the dispensing position 23, so as to deliver the bamboo segment 41.

In another embodiment, as shown in fig. 8, 9, 10 and 11, the distribution frame 24 includes a plurality of distribution conveyor chains 241, each distribution conveyor chain 241 forms a bamboo segment conveying path, the distribution control unit 25 is disposed between the plurality of distribution conveyor chains 241, when the distribution control unit 25 is in the first state, the front and rear bamboo segment conveying paths are communicated, and when the distribution control unit 25 is in the second state, the front and rear bamboo segment conveying paths are cut off and the bamboo segments 41 are conveyed to the distribution conveyor frame 26 corresponding to the distribution control unit 25.

In this embodiment, as shown in fig. 8, 10 and 11, each of the distribution conveying chains 241 includes two chains arranged side by side for supporting the conveying of the two ends of the bamboo segment 41, and chain wheels are respectively arranged at the two ends of the chain of the same distribution conveying chain 241, as shown in fig. 10 and 11, one of the chain wheels is sleeved on the middle transmission rod 242 to serve as a driving wheel, the other chain wheel is hinged on the distribution frame 24 through a bearing to serve as a driven wheel, the middle transmission rod 242 is hinged on the distribution frame 24 through a bearing, and a distribution conveying motor is arranged, and the distribution conveying motor drives all the middle transmission rods 242 on the distribution frame 24 to rotate through the chains to drive the chain wheels and the chains thereon to move, so that one motor drives all the chains to move to drive the bamboo segment 41 to move.

The bamboo section conveying path can play a role in conveying the bamboo sections 41, the bamboo sections 41 are conveyed while the distribution of the bamboo sections 41 is completed, and the distribution efficiency is further improved.

In another embodiment, as shown in fig. 9, 10 and 11, the dispensing control unit 25 includes a dispensing swing frame 252 and a dispensing power device, one end of the dispensing swing frame 252 is hinged to the dispensing frame 24, an output end of the dispensing power device is hinged to the dispensing swing frame 252, and a dispensing buffer chain 253 is disposed on the dispensing swing frame 252.

The distribution power device is used for driving the distribution swing frame 252 to swing, so that the connection and the disconnection of the front and the rear bamboo section conveying paths are realized, the selection of the bamboo sections 41 is realized, and the structure is simple.

In this embodiment, the dispensing power device is a dispensing cylinder 251, the bottom of the dispensing cylinder 251 is fixedly mounted on the second frame 21, the top of the piston end of the dispensing cylinder 251 is hinged to the bottom of the dispensing swing frame 252, as shown in fig. 10 and 11, two ends of a dispensing buffer chain 253 are respectively provided with a sprocket, one of the sprockets is sleeved on one of the intermediate transmission rods 242 on the dispensing frame 24, the sprocket seat of the sprocket is connected with the intermediate transmission rod 242 through a bearing, the other sprocket is connected with the sprocket seat thereof through a bearing, the sprocket seat is fixed on the dispensing swing frame 252, that is, one of the sprockets of the dispensing buffer chain 253 can take force from the intermediate transmission rod 242 to drive the dispensing buffer chain 253 to move, when the dispensing buffer chain 253 is connected with the front and rear bamboo segment conveying paths, the dispensing buffer chain 253 can also drive the bamboo segment 41 to move backwards, and simultaneously the stretching of the dispensing cylinder 251 can drive the dispensing swing frame 252 to swing around the position where the dispensing transmission rod 242 is hinged with the dispensing swing frame 252, when the dispensing swing frame 252 to the horizontal state, the dispensing swing frame 252 as the front and the dispensing swing from the front and rear bamboo segment conveying unit 252 to the dispensing swing along the dispensing swing frame 26, when the dispensing swing frame 26 is controlled to the dispensing frame 26, the dispensing swing along the dispensing swing unit, the dispensing swing from the dispensing frame 26, i.e. the dispensing is completed.

In this embodiment, the dispensing control unit 25 shown in fig. 10 is in the second state, in which the bamboo sections 41 move toward the first dispensing carriage 261, and the dispensing control unit 25 shown in fig. 11 is in the first state, in which the bamboo sections 41 pass by without moving downward but continue to move backward.

In another embodiment, as shown in fig. 12, the bamboo section splitting apparatus 30 includes: the splitting and feeding device 32, the splitting and feeding device 32 is used for moving the bamboo sections 41 to the splitting and feeding device 33;

the splitting and pushing device 33, wherein the splitting and pushing device 33 is used for pushing the bamboo sections 41 towards the splitting cutter head 34;

and the splitting cutter head 34 is provided with a splitting cutter which is used for splitting the bamboo sections 41 into bamboo strips.

The bamboo sections 41 are fed from the splitting and feeding device 32, the splitting and feeding device 32 moves the bamboo sections 41 to the splitting and pushing device 33, the splitting and pushing device 33 pushes the bamboo sections 41 to move axially from one end of the bamboo sections 41 in the length direction, the splitting cutter is fixed at the other end of the bamboo sections 41 in the axial direction, and the splitting and pushing device 33 pushes the bamboo sections 41 to axially penetrate through the splitting cutter, so that the bamboo sections 41 are split axially.

The feeding, pushing and bamboo splitting of the bamboo sections 41 can be completed in the splitting stage of the bamboo sections 41, the functions are complete, and the splitting efficiency is higher.

In this embodiment, as shown in fig. 12, a second material holding frame 31 is provided on one side of the split feeding device 32, the structure of the second material holding frame 31 is the same as that of the first material holding frame 11, the second material holding frame 31 is provided on the side of the end of the sorting conveyor frame 26, an inclined carriage is provided between the second material holding frame 31 and the sorting conveyor frame 26, a push rod is provided on the other side of the sorting conveyor frame 26, the end of the push rod is provided with a push block, the function of which is similar to that of the sorting push rod 28, when the bamboo section 41 is conveyed to the end of the sorting conveyor frame 26, the push rod is extended to push the bamboo section 41 to the carriage, and the bamboo section 41 slides along the carriage to the second material holding frame 31 and is moved by the second material holding frame 31 to the feeding position of the split feeding device 32 for feeding.

In another embodiment, as shown in fig. 12, the subdivision material pushing device 33 includes a material pushing motor, a material pushing rod is disposed on one side of the material pushing motor, a material pushing head is disposed at an end of the material pushing rod, a guide rail is disposed on the other side of the material pushing motor, a guide block matched with the material pushing motor is disposed on the one side of the material pushing motor, a rack is disposed on a side surface of the guide rail, a gear meshed with the rack is disposed on an output shaft of the material pushing motor, when the material pushing motor is started, the gear moves on the rack to drive the material pushing motor to move, the material pushing rod is driven to move, the material pushing head pushes the bamboo segment 41 to move, and the guide rail and the guide block ensure that the material pushing motor moves stably.

In another embodiment, as shown in fig. 12, a plurality of splitting tools are circumferentially arranged on the splitting cutter head 34, and the splitting cutter head 34 rotates according to the size of the bamboo segment 41 to be split to select the best splitting tool to split the bamboo segment 41. The splitting quality of the bamboo sections 41 is higher, and the overall quality of the original bamboo 40 is further improved.

Through setting up a plurality of subdivision cutters, can carry out the selection of subdivision cutter when concrete subdivision, compare in the fixed cutter subdivision, this technical scheme divides more meticulous to the subdivision of bamboo section, and the outturn rate of bamboo section is higher, further promotion the whole quality of former bamboo processing.

In another embodiment, as shown in fig. 13 and 14, the splitting and feeding device 32 includes a feeding frame 321, a feeding chain 322 is disposed on the feeding frame 321, chain wheels are disposed at two ends of the feeding chain 322, respectively, the chain wheels are sleeved on wheel shafts, the wheel shafts are mounted on the feeding frame 321 through bearings, one of the wheel shafts is connected with a feeding motor, and a fixing support 325 is disposed on one side of the chain wheel on the top of the feeding chain 322.

The feeding chain 322 is also provided with a conveying hook 155, the feeding chain 322 is vertically arranged, namely, the bamboo sections 41 conveyed to one side of the feeding chain 322 from the second material arranging device are conveyed upwards by the conveying hook 155 on the feeding chain 322, and after the bamboo sections are wound around a chain wheel at the top of the feeding chain 322, the bamboo sections 41 are conveyed to a fixed support frame 325 for supporting.

The fixed support frames 325 are fixedly installed on the material loading frame 321, the fixed support frames 325 are in a V shape, two fixed support frames 325 are provided and support two ends of the bamboo section 41 respectively, the material loading cylinder 323 is vertically arranged between the two fixed support frames 325, the number of the material loading cylinders 323 is two, the top of the piston end of the material loading cylinder 323 is provided with the lifting frame 324, the top surface of the lifting frame 324 is an inclined plane, as shown in fig. 14 and 15, one side of the fixed support frame 325 is provided with the material splitting material pushing frame 326, the shape of the material splitting material pushing frame 326 is also in a V shape, one side of the material splitting material pushing frame is flush with the top of the fixed support frame 325, after the bamboo section 41 is conveyed to the fixed support frame 325 for support, the material loading cylinder 323 extends, as shown in fig. 15, the lifting frame 324 pushes up the bamboo section 41, when the height of the lifting frame 324 pushing frame 41 exceeds the fixed support frame 325, the bamboo section 41 rolls towards the material pushing frame 326, and finally, the material pushing device can perform material pushing in a horizontal position 33.

In this embodiment, the bottom of the material splitting and pushing frame 326 is provided with a supporting cylinder 327, after the material splitting and pushing device 33 starts to push the material, the supporting cylinder 327 contracts and descends to drive the material splitting and pushing frame 326 to descend, at this time, the bamboo section 41 is supported by the splitting tool and the material pushing head at two ends thereof, and the supporting cylinder is arranged to descend the material splitting and pushing frame 326 during material pushing, so as to avoid interference between the material splitting and pushing frame 326 and the movement of the material pushing head.

In another embodiment, as shown in fig. 13, a camera 328 is disposed on one side of the fixed support frame 325, the camera 328 is fixedly mounted on the loading frame 321, the camera 328 is used for shooting the size of the end face of the bamboo segment 41 on the fixed support frame 325, the splitting tool can be selected according to the size of the end face of the bamboo segment 41, and the splitting cutter head 34 rotates to position the optimal splitting tool to split the bamboo segment 41.

To sum up, the utility model discloses a system has realized carrying out once distributing to the 41 diameters of bamboo section after cuting to the serialization operation of subdivision to former bamboo 40, simultaneously, distribute to three bamboo section subdivision equipment 30, with match its productivity, guarantee machining efficiency, once shoot again before the subdivision, carry out the selection of best subdivision cutter to bamboo section subdivision equipment 30, more accurate processing has been realized, the outturn rate of bamboo strip is higher, very big promotion the efficiency of former bamboo 40 processing, and the centre need not to add artifical supplementary, the security is higher, the preliminary working cost of bamboo timber raw materials is lower.

In all the embodiments and drawings, in order to avoid the influence of the complete display of the chains on the display effect of the drawings, most of the chains are displayed in the form of lines, and besides the chains with the transmission function, all the chains with the transmission function are provided with the conveying hooks so as to convey the original bamboos, the bamboo sections and the bamboo splints.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention.

Claims (10)

1. A raw bamboo continuous processing system is characterized by comprising:

the fixed-length cutting equipment is used for cutting the original bamboo into bamboo sections according to a set length;

the bamboo section distribution equipment is used for conveying the bamboo sections processed by the fixed-length cutting equipment to the bamboo section splitting equipment;

and the bamboo section splitting equipment is used for splitting the conveyed bamboo sections.

2. A raw bamboo continuous processing system as claimed in claim 1, wherein the fixed length cutting device comprises:

the cutting devices are arranged in parallel and used for cutting off the raw bamboo;

the conveying device is used for conveying the raw bamboos towards the cutting device;

the first rack is used for installing a cut-off device and a conveying device.

3. A raw bamboo continuous processing system according to claim 2, wherein the conveying device comprises a conveying chain, a conveying power device and a transmission rod, and a conveying hook is arranged on the conveying chain;

each cutting device is matched with at least one conveying chain, and each conveying chain is respectively and independently sleeved on the driving chain wheel and the driven chain wheel;

the conveying power device is in transmission connection with a transmission rod, and the transmission rod is in transmission connection with the driving chain wheel of each conveying chain.

4. A raw bamboo continuous processing system according to claim 2, wherein the cutting device comprises a cutting power device and a cutting tool, the cutting tool is in transmission connection with an output end of the cutting power device, and the cutting power device is mounted on the first machine frame.

5. The raw bamboo continuous processing system according to claim 2, wherein the fixed-length cutting device further comprises:

the first conveying frame is matched with the conveying device in position and used for moving the raw bamboos to the feeding position of the conveying device.

6. A raw bamboo continuous processing system as claimed in claim 1, wherein the bamboo segment dispensing apparatus comprises:

an intermediate carriage for conveying the bamboo sections towards a dispensing location;

a dispensing rack for receiving bamboo segments from a dispensing location and transporting the bamboo segments towards respective dispensing control units;

the distribution control units are arranged at different positions of the distribution racks and are used for conveying the bamboo sections to the corresponding distribution conveying racks according to the diameters of the bamboo sections;

the distribution conveying frames correspond to the distribution control units one by one and are used for receiving the distributed bamboo sections and conveying the bamboo sections to corresponding bamboo section splitting equipment;

a second frame for mounting the intermediate carriage, the dispensing control unit, and the dispensing carriage.

7. A raw bamboo continuous processing system as claimed in claim 6, wherein the distribution frame includes a plurality of distribution conveyor chains, each distribution conveyor chain forms a bamboo section conveying path, the distribution control unit is disposed between the plurality of distribution conveyor chains, the distribution control unit communicates the front and rear bamboo section conveying paths when in the first state, and cuts the front and rear bamboo section conveying paths and conveys the bamboo sections to the distribution conveyor frame corresponding to the distribution control unit when in the second state.

8. A continuous raw bamboo processing system as claimed in claim 6, wherein the distribution control unit includes a distribution swing frame and a distribution power device, one end of the distribution swing frame is hinged to the distribution swing frame, the distribution power device is in transmission connection with the distribution swing frame, and a distribution buffer chain is arranged on the distribution swing frame.

9. The raw bamboo continuous processing system according to claim 1, wherein the bamboo segment splitting apparatus comprises:

the splitting and feeding device is used for moving the bamboo sections to the splitting and feeding device;

the splitting and pushing device is used for pushing the bamboo sections towards the splitting cutter head;

the bamboo splitting machine comprises a splitting cutter head, wherein a splitting cutter is arranged on the splitting cutter head and used for splitting bamboo sections into bamboo strips.

10. The raw bamboo continuous processing system according to claim 9, wherein a plurality of splitting tools are circumferentially arranged on the splitting tool pan, and the splitting tool pan rotates according to the size of the bamboo section to be split, so as to select the best splitting tool to split the bamboo section.

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