CN217954187U - Barreled titanium sponge packaging density automatic measuring device - Google Patents
Barreled titanium sponge packaging density automatic measuring device Download PDFInfo
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- CN217954187U CN217954187U CN202222041352.4U CN202222041352U CN217954187U CN 217954187 U CN217954187 U CN 217954187U CN 202222041352 U CN202222041352 U CN 202222041352U CN 217954187 U CN217954187 U CN 217954187U
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Abstract
The invention belongs to the technical field of titanium alloy preparation, and discloses an automatic measuring device for packaging density of barreled titanium sponge, which comprises a titanium sponge barrel, a distance measuring platform, a conveying device, a lifting device and a limiting and monitoring device, wherein the distance measuring platform is arranged on the top of the titanium sponge barrel; the distance measuring platform is connected with the lifting device and can move in the vertical direction of the lifting device; the conveying device is positioned below the distance measuring platform; the titanium sponge barrel is positioned on the conveying device; the limiting detection device is positioned on one side of the conveying device and used for detecting the position of the titanium sponge barrel. The invention can obtain the distance between three measuring points of the titanium sponge barrel at one time without repeated measurement, and has fixed position and small manual intervention; meanwhile, automatic mobile measurement is adopted, and operators can automatically measure without human intervention as long as the batch numbers are uniform, so that the labor cost is reduced.
Description
Technical Field
The invention belongs to the technical field of titanium alloy preparation, and particularly relates to an automatic measuring device for packaging density of barreled titanium sponge.
Background
The titanium alloy is used as a light structural material and has important application value in the fields of military industry, aerospace, petrochemical engineering, biomedical engineering and the like.
The titanium sponge particles are used as a raw material for preparing titanium alloy, are formed by gradually crushing a plurality of tons of heavy titanium sponge lumps to be less than 12.7mm, and have the characteristics of uniform particles and good looseness. In the casting process, a certain weight/quantity of titanium sponge is pressed into a fixed shape and then smelted to obtain a titanium alloy ingot. The compression molding process of the titanium sponge particles with different particle sizes is different, so that the particle size of the titanium sponge particles is required when an enterprise purchases the titanium sponge, and the titanium sponge particles are integrally evaluated when entering a factory, so that the packaging density of the barreled titanium sponge is measured. The larger the packaging density is, the smaller the whole granularity is, the weight of the barreled titanium sponge and the height of the packaging barrel are fixed, the volume of the material in the barrel can be deduced by deducing the distance from the surface of the material to the upper edge of the barrel so as to obtain the packaging density, and finally the whole granularity of the titanium sponge particles is represented.
The packing density measurement of the common barreled titanium sponge needs to be completed manually, an operator tightly attaches a steel plate ruler to the inner wall of the barrel, then puts a zero point on the surface of the titanium sponge, and reads the indication value of the steel plate ruler and the barrel edge. At least 3 points are measured for each barrel, then paper inspection records are filled in, and finally the packaging density of the titanium sponge for each barrel is calculated. The method is time-consuming and labor-consuming, has large human intervention factors, and is easy to cause recording errors. Therefore, the invention provides an automatic measuring device for the packaging density of barreled titanium sponge, which can realize the rapid and accurate measurement of the packaging density of the barreled titanium sponge.
Disclosure of Invention
The invention aims to provide an automatic measuring device for packaging density of barreled titanium sponge, which solves the problems of inaccurate measuring result, low efficiency and the like caused by the fact that the existing barreled titanium sponge packaging density measurement needs to be completed manually.
The technical scheme adopted by the invention is that the barreled titanium sponge packaging density automatic measuring device comprises a titanium sponge barrel, a distance measuring platform, a conveying device, a lifting device and a limiting monitoring device; the distance measuring platform is connected with the lifting device and can move in the vertical direction of the lifting device; the conveying device is positioned below the distance measuring platform; the titanium sponge barrel is positioned on the conveying device; the limiting detection device is positioned on one side of the conveying device and used for detecting the position of the titanium sponge barrel.
Preferably, the distance measuring platform is provided with a distance measuring instrument, and the distance measuring instrument is located right above the materials in the titanium sponge barrel during working.
Preferably, the distance measuring instruments are arranged in at least three numbers, and the distance measuring instruments are uniformly distributed.
Preferably, when setting up three distancers, the range finding platform is triangle plane platform, the distancer sets up in the three angle department of triangle plane platform.
Preferably, a pressure sensor is arranged on the distance measuring platform and is in contact with the upper edge of the side wall of the titanium sponge barrel during work.
Preferably, the lifting device comprises a guide rail, and one end of the distance measuring platform is positioned in the guide rail.
Preferably, the conveying means is a conveyor belt.
Preferably, the range finder is connected with a data transmission module, and the data transmission module is wirelessly connected with a laser ranging APP.
The invention has the beneficial effects that:
1. the device realizes the automatic measurement of the packaging density of the barreled titanium sponge, and greatly improves the measurement precision and the measurement efficiency;
2. by arranging at least three distance meters, the distances between three measuring points of the titanium sponge barrel can be obtained at one time, repeated measurement is not needed, the position is fixed, and manual intervention is small;
3. the device adopts automatic mobile measurement, and operators can automatically measure without human intervention as long as the batch numbers are uniform, so that the labor cost is reduced;
4. the laser ranging APP is written into a calculation formula in advance, the measurement result is directly displayed in the packaging density, and if the density is unqualified, a color alarm function is triggered to automatically identify abnormal materials;
5. the laser ranging APP is provided with manufacturer and batch number selection, all data after measurement are bound with each other and uploaded to a database, and different manufacturer and different batch number differences of the same manufacturer can be checked in real time inside an enterprise.
Drawings
Fig. 1 is an overall structural schematic diagram of an automatic measuring device for packaging density of barreled titanium sponge.
Fig. 2 is a schematic structural diagram of a triangular platform.
Fig. 3 is a data processing flow chart in laser ranging APP.
In the figure: 100. a triangular flat platform; 101. a laser range finder; 102. a pressure sensor; 200. a guide rail; 300. a conveyor belt; 400. a limit monitoring device; 500. a titanium sponge bucket.
Detailed Description
In order to clearly illustrate the technical features of the present invention, the present invention is explained in detail by the following embodiments in combination with the accompanying drawings. It should be noted that the components illustrated in the figures are not necessarily drawn to scale. Descriptions of well-known components and processing techniques and processes are omitted so as to not unnecessarily limit the invention.
The device comprises a titanium sponge barrel, a distance measuring platform, a conveying device, a lifting device and a limiting monitoring device. Referring to fig. 1 and 2:
the distance measuring platform, this embodiment is triangle platform 100, as shown in fig. 2, triangle platform 100 is regular triangle, and its three angle departments all are provided with laser range finder 101, and laser range finder 101 is used for measuring the distance between triangle platform 100 and the interior material surface of titanium sponge bucket 500, because the weight of barreled titanium sponge of same batch, pail pack height are fixed, as long as obtain the material surface and can deduce the material and in the bucket volume and then obtain the packing density along the distance from the bucket upper edge, finally characterize the whole granularity of titanium sponge granule. The pressure sensor 102 is further arranged on one side, close to the titanium sponge bucket 500, of the triangular platform 100, the pressure sensor 102 is used for detecting whether the triangular platform 100 is in contact with the titanium sponge bucket 500 or not, and when the triangular platform 100 is in contact with the bucket edge at the upper end of the titanium sponge bucket 500, the pressure sensor 102 detects force and stops moving downwards. The triangular plane platform 100 is horizontally arranged, one end of the triangular plane platform is connected to the lifting device, the lifting device of the embodiment comprises a guide rail 200, the guide rail 200 is vertically arranged, the triangular plane platform 100 is driven by a motor-pulley mechanism to lift in the guide rail 200, and the guide rail 200 of the embodiment is made of aluminum alloy. The guide rail 200 can ensure that the lifting process of the guide rail does not deviate, so that the measuring accuracy is ensured.
The distance measuring platform can also be a circular plane platform, a square plane platform and the like, and the laser distance measuring instruments 101 arranged on the distance measuring platform are uniformly distributed only, and the laser distance measuring instruments 101 are positioned right above the materials in the titanium sponge barrel during measurement.
The laser range finder 101 may be an instrument having a range finding function such as a sound wave range finder.
The lifting device may be a hydraulic rod device, a motor-screw device, or the like having a lifting function.
Conveyor, this embodiment adopts conveyer belt 300, and conveyer belt 300 is located triangle plane platform 100 below, and conveyer belt 300 is used for carrying titanium sponge bucket 500, and when titanium sponge bucket 500 moved under the triangle plane platform 100, spacing monitoring devices 400 can detect and transmit signal to make conveyer belt 300 stall, with titanium sponge bucket 500 fixed under the triangle plane platform 100 carry out next measuring operation.
The laser range finder 101 may be a sensor with a digital display, and a worker may directly record the value of each sensor for subsequent calculation and other operations.
In another embodiment of the present invention, the laser range finder 101 may also be connected to a laser range finding APP, and includes a data transmission module, the data transmission module is disposed on the laser range finder, the data transmission module is wirelessly connected to the laser range finding APP, and the data communication mode includes bluetooth, WIFI, and the like. As shown in FIG. 3, write into the computational formula in advance among the laser rangefinder APP, the measuring result directly shows with the packing density, if the density is unqualified, triggers color alarm function, realizes the abnormal material of automatic identification. And selecting manufacturers and batch numbers in the APP, binding all the data after the measurement is finished and uploading the data to a database, and checking the difference of different manufacturers and different batch numbers of the same manufacturer in real time in an enterprise.
The background service is deployed in a docker-composition container arrangement mode, and can be rapidly deployed, started and stopped.
The specific application method of the invention is as follows:
at first, login to laser rangefinder APP after registering, click the search facilities, be connected laser rangefinder APP and the data transmission module on the laser rangefinder through the bluetooth, show when connecting and connect the success typeface. When the network exists, 4 bits after the batch number is input in the batch number selection interface can be used for fuzzily searching related batch numbers, the batch number to be measured is clicked, corresponding manufacturer information can be identified according to different batch numbers, and the measurement can be carried out after the operation is finished.
The conveyor belt 300 is started, and after the titanium sponge barrel 500 moves to a measuring point, the limiting monitoring device 400 of the conveyor belt at the measuring point is triggered, so that the conveyor belt 300 stops moving, and the titanium sponge barrel 500 stops moving. After the limiting monitoring device 400 is triggered, the triangular plane platform 100 moves downwards from the highest point on the guide rail 200, when the triangular plane platform 100 contacts the upper edge of the wall of the titanium sponge barrel 500, the pressure sensor 102 is influenced by the force value and stops moving downwards, and meanwhile, the laser range finder 101 operates to trigger the measuring function. The numerical value of three laser rangefinder position is transmitted to the cell-phone end, and whether this bucket density of laser rangefinder APP automatic calculation and this batch number density are qualified. If the next barrel needs to be measured, clicking to increase the number, moving the triangular platform 100 upwards to return to the starting point, continuously moving the next titanium sponge barrel 500 to the conveying designated position, and repeating the measurement according to the method.
After the batch measurement is finished, clicking 'submission', and transmitting data to a database in real time under the condition of network and service; when no network or no service exists, the data are cached to the local, and after the network is connected, the data are automatically uploaded to the database.
The invention can obtain the distance between three measuring point positions of the titanium sponge barrel at one time without repeated measurement, and has fixed position and small manual intervention; meanwhile, automatic mobile measurement is adopted, and operators can automatically measure without human intervention as long as the batch numbers are uniform, so that the labor cost is reduced.
Claims (8)
1. An automatic measuring device for packaging density of barreled titanium sponge is characterized by comprising a titanium sponge barrel, a distance measuring platform, a conveying device, a lifting device and a limiting monitoring device; the distance measuring platform is connected with the lifting device and can move in the vertical direction of the lifting device; the conveying device is positioned below the distance measuring platform; the titanium sponge barrel is positioned on the conveying device; the limiting monitoring device is positioned on one side of the conveying device and used for detecting the position of the titanium sponge barrel.
2. The automatic barreled titanium sponge packing density measuring device of claim 1, wherein the distance measuring platform is provided with a distance measuring instrument, and the distance measuring instrument is located right above materials in the titanium sponge barrel during operation.
3. The automatic measuring device for the packaging density of the barreled titanium sponge according to claim 2, wherein at least three distance meters are arranged, and the distance meters are uniformly distributed.
4. The automatic measuring device for the packaging density of the barreled titanium sponge according to claim 3, wherein when three distance measuring instruments are arranged, the distance measuring platform is a triangular plane platform, and the distance measuring instruments are arranged at three corners of the triangular plane platform.
5. The automatic measuring device for the packaging density of the barreled titanium sponge according to claim 1, wherein the distance measuring platform is provided with a pressure sensor, and the pressure sensor is in contact with the upper edge of the side wall of the titanium sponge barrel during operation.
6. The automatic measuring device for the packaging density of the barreled titanium sponge according to claim 1, wherein the lifting device comprises a guide rail, and one end of the distance measuring platform is positioned in the guide rail.
7. The automatic barreled titanium sponge packing density measuring device according to claim 1, wherein the conveying device is a conveyor belt.
8. The automatic barreled titanium sponge packing density measuring device of claim 2, wherein the distance measuring instrument is connected with a data transmission module, and the data transmission module is wirelessly connected with a laser distance measuring APP.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222041352.4U CN217954187U (en) | 2022-08-04 | 2022-08-04 | Barreled titanium sponge packaging density automatic measuring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222041352.4U CN217954187U (en) | 2022-08-04 | 2022-08-04 | Barreled titanium sponge packaging density automatic measuring device |
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| Publication Number | Publication Date |
|---|---|
| CN217954187U true CN217954187U (en) | 2022-12-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202222041352.4U Active CN217954187U (en) | 2022-08-04 | 2022-08-04 | Barreled titanium sponge packaging density automatic measuring device |
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| CN (1) | CN217954187U (en) |
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2022
- 2022-08-04 CN CN202222041352.4U patent/CN217954187U/en active Active
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