CN217948054U

CN217948054U - Bent block surface bionic pulp extracting machine for koji making machine

Info

Publication number: CN217948054U
Application number: CN202221672563.1U
Authority: CN
Inventors: 舒代根
Original assignee: Yibin Zhite Machinery Co ltd
Current assignee: Yibin Zhite Machinery Co ltd
Priority date: 2022-06-30
Filing date: 2022-06-30
Publication date: 2022-12-02
Anticipated expiration: 2032-06-30

Abstract

The application relates to the technical field of white spirit brewing equipment, and discloses a koji block surface bionic pulp extracting machine for a koji making machine, which comprises a frame, a kneading and beating module, a kneading and beating driving module and a guiding and connecting module; the top of the frame is connected with a support guide device, and the support guide device is used for driving the frame to move up and down in the vertical direction; the kneading and beating module comprises a plurality of kneading and beating units arranged below the frame, and the kneading and beating units are used for beating and extracting the yeast; the kneading and beating driving module is arranged in the frame and used for driving the kneading and beating units to flap up and down; the guide connecting module comprises a plurality of guide connecting units used for connecting the kneading and beating units and the frame, and the guide connecting units are used for guiding the kneading and beating units to move along the vertical direction. The problem of because lack "carry thick liquid" link in the present mechanical system bent course of working, lead to fashioned bent piece quality poor is solved in this application.

Description

Bent block surface bionic pulp extracting machine for koji making machine

Technical Field

The application relates to the technical field of white spirit brewing equipment, in particular to a koji block surface bionic paste extracting machine for a koji making machine.

Background

The Daqu is a raw material for brewing wine, also called block yeast or brick yeast, and is made up by using barley, wheat and pea as raw material, pulverizing, adding water, mixing and kneading, pressing into fermented grains, and making them into various products with similar shape and different sizes.

The existing starter propagation method mainly comprises mechanical starter propagation and manual starter propagation. Wherein, the artificial yeast making is to put the material into a mould and press the yeast into yeast blocks by the artificial barefoot treading mode. The yeast is trampled repeatedly by manpower to form a layer of slurry on the surface of the formed yeast block, the industry is called 'slurry lifting', the slurry can play a role in sealing the yeast block, so that external harmful microorganisms are prevented from entering the yeast block, meanwhile, the leakage of nutrient substances in the yeast block is also avoided, the fermentation quality of the yeast block is ensured, and the subsequent brewing quality is improved; in addition, the manual trampling mode can also make the koji block tight outside and loose inside, guarantee the fermentation of koji block follow-up. However, the manual trampling has the problems of high labor intensity and uneven quality of yeast blocks.

Therefore, a processing mode of mechanical koji making is developed, although the mechanical mechanism can reduce the labor intensity and ensure the uniform quality of koji blocks. However, most of existing mechanical koji-making machines adopt direct compression molding to form koji blocks, and the quality of the formed koji blocks has the following problems due to the lack of a 'slurry extracting' process for manually making koji:

1. poor bacterial growth on the surface of the koji;

2. the surface of the koji blocks is not slurry, the water loss of the koji blocks can be seriously influenced in the process of warehousing, heating and fermentation, and the temperature process requirement of the koji blocks can not be met;

3. the harmful bacteria are bred in a large quantity, and the quality of the subsequent white spirit is seriously influenced.

Disclosure of Invention

Based on above technical problem, the application provides a bent piece surface bionical thick liquid machine of carrying of starter propagation machine has solved because lack "carrying thick liquid" link in the current mechanical bent course of working, leads to the problem that fashioned bent piece quality is poor.

In order to solve the technical problems, the technical scheme adopted by the application is as follows:

a bionic paste extracting machine for a koji making machine comprises a frame, a kneading and beating module, a kneading and beating driving module and a guiding and connecting module; the top of the frame is connected with a support guide device, and the support guide device is used for driving the frame to move up and down in the vertical direction; the kneading and beating module comprises a plurality of kneading and beating units arranged below the frame, and the kneading and beating units are used for beating and extracting the yeast; the kneading and beating driving module is arranged in the frame and is used for driving the kneading and beating unit to beat up and down; the guide connecting module comprises a plurality of guide connecting units used for connecting the kneading and beating units and the frame, and the guide connecting units are used for guiding the kneading and beating units to move along the vertical direction.

Further, the kneading and beating unit comprises a mould mounting plate and a kneading and beating mould, and the kneading and beating mould is mounted at the bottom of the mould mounting plate.

Further, the kneading and beating driving module comprises a driving motor, a driving rotating shaft and a driving connecting piece; the driving rotating shaft is erected in the frame and is in driving connection with the driving motor, and a plurality of eccentric shaft positions are arranged on the driving rotating shaft; one end of the driving connecting piece is connected with the eccentric shaft, and the other end of the driving connecting piece penetrates through a notch at the bottom of the frame to be hinged and connected with the top of the kneading and beating unit.

Furthermore, bearing seats are symmetrically distributed in the frame, and the driving rotating shaft is erected on the bearing seats; the top of the bearing seat is provided with a motor mounting plate, and the driving motor is mounted on the motor mounting plate.

Furthermore, the driving motor drives the driving rotating shaft to rotate through a belt transmission mode, a chain transmission mode or a gear transmission mode.

Further, the guide connection unit includes a guide sleeve and a guide pin; the guide sleeve is arranged at the bottom of the frame and extends towards the lower part of the frame; the lower end of the guide pin is connected with the top of the kneading and beating unit, and the guide pin extends into the guide sleeve.

Furthermore, a return spring is sleeved on the guide sleeve, the upper end of the return spring abuts against the bottom of the frame, and the lower end of the return spring abuts against the top of the kneading and beating unit.

Furthermore, the upper end of the guide pin penetrates out of the upper end of the guide sleeve, and the upper end of the guide pin is provided with a limiting end cap.

Further, the guide sleeve is a linear bearing.

Furthermore, a shade shell is arranged outside the frame.

Compared with the prior art, the beneficial effects of this application are:

this application utilizes machinery to rub the mode of beating to make the bent piece carry thick liquid through the artifical thick liquid process of carrying of trampling of bionical simulation to promote the bent piece quality, increaseed the fermentation quality of follow-up bent piece. In addition, the mechanical kneading and beating has the advantages of low labor intensity and good pulp extracting consistency.

Drawings

The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. Wherein:

fig. 1 is a schematic structural diagram of a bionic paste extractor on the surface of a curved block for a koji making machine (with a mask shell removed).

Fig. 2 is a front view of fig. 1.

Fig. 3 isbase:Sub>A sectional view taken along the planebase:Sub>A-base:Sub>A in fig. 2.

Fig. 4 is a sectional view taken along the plane B-B in fig. 2.

Fig. 5 is a schematic structural view of the driving shaft.

Fig. 6 is a schematic structural view of a kneading and beating mold.

Fig. 7 is a schematic diagram of the appearance structure of the koji block surface bionic extracting machine for the koji making machine.

The device comprises a frame 1, a 101 notch, a 102 mask shell, a 2 guide connecting unit, a 201 guide pin, a 202 reset spring, a 203 guide sleeve, a 204 limit end cap, a 3 kneading and beating unit, a 301 kneading and beating mould, a 302 mould mounting plate, a 4 kneading and beating driving module, a 401 driving motor, a 402 motor mounting plate, a 403 bearing seat, a 404 driving connecting piece, a 405 driving rotating shaft and a 406 eccentric shaft.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings of the embodiments of the present application. It should be apparent that the described embodiments are only some of the embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the application without any inventive step, are within the scope of protection of the application.

Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this application belongs. As used in this application, the terms "first," "second," and the like do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.

Fig. 1 to 7 are schematic structural diagrams of a koji mold surface biomimetic extracting apparatus for a koji making machine according to some embodiments of the present application, and the koji mold surface biomimetic extracting apparatus for a koji making machine according to the present application will be described below with reference to fig. 1 to 7. It should be noted that fig. 1 to 7 are only examples, and do not limit the specific shape and structure of the curved block surface bionic extracting machine for the koji making machine.

Referring to fig. 1 to 7, in some embodiments, a curved block surface bionic pulp extractor for a koji making machine comprises a frame 1, a kneading and beating module, a kneading and beating driving module 4 and a guiding and connecting module; the top of the frame 1 is connected with a support guide device, and the support guide device is used for driving the frame 1 to move up and down in the vertical direction; the kneading and beating module comprises a plurality of kneading and beating units 3 arranged below the frame 1, and the kneading and beating units 3 are used for beating and extracting the yeast blocks; the kneading and beating driving module 4 is arranged in the frame 1 and is used for driving the kneading and beating unit 3 to carry out up-and-down beating movement; the guiding link module comprises a plurality of guiding link units 2 for connecting the kneading and patting units 3 with the frame 1, the guiding link units 2 being adapted to guide the kneading and patting units 3 to move in the vertical direction.

In this embodiment, the purpose of the carriage guide is to adjust the position of the frame 1 so as to adjust the kneading and beating module to press a predetermined amount against the turtle-back surface of the block. Then, the kneading and beating driving module 4 is started to drive the kneading and beating unit 3 to move up and down so as to beat the blocks. Therefore, the kneading and beating of the kneading and beating unit 3 are utilized to simulate manual treading of the yeast slurry, so that the surface of the yeast slurry is more uniform, the consistency is better, and the subsequent warehousing fermentation control quality of the yeast blocks is facilitated.

Specifically, for the support guiding device, the structure of the support guiding device is a common lifting structure with a support, the main body comprises a support, a connecting plate for guiding movement is arranged in the support, one end of the connecting plate is connected with the movable end of the oil cylinder, and the fixed end of the oil cylinder is inversely hung on the support. The top of the frame 1 is fixedly connected with the connecting plate, so that the whole frame 1 can be controlled to move up and down through the oil rod.

Preferably, a mask housing 102 is provided outside the frame 1.

Wherein, the inner components of the frame 1 can be shielded and protected by the shielding shell 102.

Referring to fig. 3 and 6, in some embodiments, the kneading and beating unit 3 includes a mold mounting plate 302 and kneading and beating molds 301, and the kneading and beating molds 301 are mounted at the bottom of the mold mounting plate 302.

Wherein, the kneading and beating die 301 is arranged on the die mounting plate 302, and the kneading and beating die 301 can be conveniently replaced according to the yeast making requirement.

Specifically, the kneading and beating die 301 is connected to the die mounting plate 302 by screws.

Referring to fig. 2 and 5, in some embodiments, the kneading and patting driving module 4 includes a driving motor 401, a driving rotation shaft 405 and a driving connection member 404; the driving rotating shaft 405 is erected in the frame 1 and is connected with the driving motor 401 in a driving way, and a plurality of eccentric shaft positions 406 are arranged on the driving rotating shaft 405; one end of the driving link 404 is connected to the eccentric shaft 406 and the other end of the driving link 404 is hinged to the top of the kneading and beating unit 3 through the bottom slot 101 of the frame 1.

In this embodiment, the up-and-down movement of the kneading and beating unit 3 is realized by the kneading and beating driving module 4, which specifically includes that the driving shaft 405 is driven to rotate by the driving motor 401, and since the driving shaft 405 is provided with the eccentric shaft 406, the driving connection member 404 and the kneading and beating unit 3 form a crank-link structure, so that the kneading and beating unit 3 is driven to move up and down by the rotating eccentric shaft 406.

Preferably, the frame 1 is provided with symmetrically distributed bearing seats 403, and the driving shaft 405 is erected on the bearing seats 403; the top of the bearing block 403 is provided with a motor mounting plate 402, and the driving motor 401 is mounted on the motor mounting plate 402.

The driving motor 401 is mounted on the motor mounting plate 402, so that the driving rotating shaft 405 and the driving motor 401 are vertically arranged, the mounting space of the driving rotating shaft 405 and the driving motor 401 can be reduced, and the size structure of the frame 1 can be reduced.

Preferably, the driving motor 401 drives the driving shaft 405 to rotate through a belt transmission, a chain transmission or a gear transmission.

Specifically, bearings are provided at the joints of the driving link 404, the eccentric shaft 406 and the mold mounting plate 302 to reduce the friction force when the driving link 404 moves.

Referring to fig. 4, in some embodiments, the guide link unit 2 includes a guide sleeve 203 and a guide pin 201; the guide sleeve 203 is arranged at the bottom of the frame 1 and extends towards the lower part of the frame 1; the lower end of the guide pin 201 is connected to the top of the kneading and beating unit 3, and the guide pin 201 is inserted into the guide sleeve 203.

In this embodiment, the guiding pin 201 and the guiding sleeve 203 are used to guide and limit the movement of the kneading and beating unit 3, so as to ensure the kneading and beating movement of the kneading and beating unit 3 up and down.

Preferably, the guide sleeve 203 is sleeved with a return spring 202, the upper end of the return spring 202 abuts against the bottom of the frame 1, and the lower end of the return spring 202 abuts against the top of the kneading and beating unit 3.

Wherein, the return spring 202 can provide elastic potential energy when the kneading and flapping unit 3 moves up and down, so as to facilitate the return movement of the kneading and flapping unit 3.

Preferably, the upper end of the guide pin 201 penetrates out of the upper end of the guide sleeve 203, and the upper end of the guide pin 201 is provided with a limiting end cap 204.

Wherein, the guide pin 201 is movably connected with the guide sleeve through the limiting end cap 204, and the guide pin 201 and the guide sleeve are prevented from being separated accidentally.

Preferably, the guide sleeve 203 is a linear bearing.

Wherein, adopt linear bearing as guide sleeve 203 for the friction is little between guide pin 201 and the guide sleeve 203, and the activity is stable, thereby can obtain the steady motion of high accuracy.

Specifically, the guide pins 201 are fixed to the mold mounting plate 302 by screws.

The above is an embodiment of the present application. The embodiments and specific parameters in the embodiments are only used for clearly illustrating the verification process of the application and are not used for limiting the patent protection scope of the application, which is defined by the claims, and all the equivalent structural changes made by using the contents of the specification and the drawings of the application should be included in the protection scope of the application.

Claims

1. The utility model provides a bent piece surface bionical pulp grinder that carries of starter propagation machine which characterized in that includes:

the top of the frame is connected with a support guide device, and the support guide device is used for driving the frame to move up and down in the vertical direction;

the kneading and beating module comprises a plurality of kneading and beating units arranged below the frame, and the kneading and beating units are used for beating and extracting the yeast blocks;

the kneading and beating driving module is arranged in the frame and is used for driving the kneading and beating units to flap up and down;

the guide connection module comprises a plurality of guide connection units used for connecting the kneading and beating units and the frame, and the guide connection units are used for guiding the kneading and beating units to move along the vertical direction.

2. The koji mold surface bionic lifter according to claim 1, wherein the kneading and beating unit comprises:

a mold mounting plate;

and the kneading and beating die is arranged at the bottom of the die mounting plate.

3. A koji block surface bionic lifter according to claim 1, wherein the kneading and beating driving module comprises:

a drive motor;

the driving rotating shaft is erected in the frame and is in driving connection with the driving motor, and a plurality of eccentric shaft positions are arranged on the driving rotating shaft;

and one end of the driving connecting piece is connected with the eccentric shaft, and the other end of the driving connecting piece penetrates through a notch at the bottom of the frame to be hinged with the top of the kneading and beating unit.

4. The koji mold surface bionic slurry extracting machine according to claim 3, characterized in that:

the frame is internally provided with symmetrically distributed bearing seats, and the driving rotating shaft is erected on the bearing seats; the bearing frame top is equipped with the motor mounting panel, driving motor installs on the motor mounting panel.

5. The koji mold surface bionic slurry extracting machine according to claim 3, characterized in that:

the driving motor drives the driving rotating shaft to rotate in a belt transmission mode, a chain transmission mode or a gear transmission mode.

6. The bionic lifter for the surface of a curved block for a koji making machine according to claim 1, wherein the guide connection unit comprises:

the guide sleeve is arranged at the bottom of the frame and extends below the frame;

and the lower end of the guide pin is connected with the top of the kneading and beating unit, and the guide pin extends into the guide sleeve.

7. The koji mold surface bionic slurry extracting machine according to claim 6, characterized in that:

the upper end of the reset spring is abutted against the bottom of the frame, and the lower end of the reset spring is abutted against the top of the kneading and beating unit.

8. The koji mold surface bionic slurry extracting machine according to claim 6, characterized in that:

the upper end of the guide pin penetrates out of the upper end of the guide sleeve, and a limiting end cap is arranged at the upper end of the guide pin.

9. The koji mold surface bionic slurry extracting machine according to claim 6, characterized in that:

the guide sleeve is a linear bearing.

10. The koji mold surface bionic paste extractor according to claim 1, characterized in that:

a shade shell is arranged outside the frame.