CN217920287U

CN217920287U - Blank placing machine for sintered materials

Info

Publication number: CN217920287U
Application number: CN202221742925.XU
Authority: CN
Inventors: 黄浪
Original assignee: Shenzhen Linglve CNC Equipment Co Ltd
Current assignee: Shenzhen Linglve CNC Equipment Co Ltd
Priority date: 2022-07-06
Filing date: 2022-07-06
Publication date: 2022-11-29
Anticipated expiration: 2032-07-06

Abstract

The utility model discloses a blank placing machine for sintering materials, which comprises a frame, a blank vibrating tray, a robot, a sucker mechanism, a blank sintering tray, a tray seat and a control circuit, wherein the frame comprises a bedplate, and the blank vibrating tray, the robot and the tray seat are arranged on the frame; the blank vibrating disc comprises a discharging bracket, and the discharging bracket of the blank vibrating disc is connected with an outlet of a discharging channel of the blank vibrating disc; the sucking disc mechanism is arranged on a hand part of the robot, the blank sintering tray is placed on the tray seat, and the sucking disc mechanism is driven by the robot to suck blanks on the discharging bracket of the blank vibrating tray and place the blanks on the blank sintering tray. The utility model discloses a robot balance, the blank is put accurate neat, put efficiently.

Description

Blank placing machine for sintering materials

[ technical field ]

The utility model relates to a magnetic material production facility especially relates to a sintered material's blank pendulum material machine.

[ background Art ]

In the production process of some magnetic materials, blanks need to be placed into an oven for high-temperature sintering, and because the blanks need to be placed into a certain array according to the size of a sintering plate due to the factors such as the temperature and the size of the oven, the manual arrangement efficiency is low, and the requirement of modern mass production is difficult to meet.

[ summary of the invention ]

The to-be-solved technical problem of the utility model is to provide an efficient sintered material's of balance blank pendulum material machine.

In order to solve the technical problem, the utility model adopts the technical scheme that the blank placing machine for the sintering material comprises a frame, a blank vibrating disc, a robot, a sucker mechanism, a blank sintering tray, a tray seat and a control circuit, wherein the frame comprises a table plate, and the blank vibrating disc, the robot and the tray frame are arranged on the frame; the blank vibrating disk comprises a discharging bracket, and the discharging bracket of the blank vibrating disk is connected with an outlet of a discharging channel of the blank vibrating disk; the sucking disc mechanism is arranged on a hand part of the robot, the blank sintering tray is placed on the tray seat, and the sucking disc mechanism is driven by the robot to suck blanks on the discharging bracket of the blank vibrating tray and place the blanks on the blank sintering tray.

The blank placing machine comprises two blank vibrating disks, and discharge channels of the two blank vibrating disks are arranged in parallel; the two discharging brackets are arranged in parallel, the axes of the discharging brackets are parallel to the X axis, and each discharging bracket contains a plurality of blanks.

The blank placing machine is characterized in that the robot comprises an X-axis movement mechanism, a Y-axis movement mechanism and a Z-axis movement mechanism.

The blank pendulum material machine, the robot be four-axis robot, including the rotary mechanism around the Z axle.

According to the blank arranging machine, the sucker mechanism comprises the profiling suction plate, the vacuum joint and the connecting seat are fixed at the lower part of the connecting seat, and the connecting seat is fixed on the hand of the robot; the profiling suction plate comprises a hollow inner cavity and a plurality of blank suction heads with inner cambered surfaces, a plurality of suction holes are formed in the inner cambered surfaces of the blank suction heads and communicated with the inner cavity, and the inner cavity is communicated with the vacuum joint; the rotation axis of the inner cambered surface is vertically arranged, and the plurality of blank suction heads are arranged at equal intervals along the X-axis direction.

In the blank arranging machine, the sucker mechanism comprises a vacuum manifold which is fixed on the connecting seat and positioned above the profiling suction plate; the vacuum manifold comprises first connectors with the same number as the blank suction heads, and the vacuum connectors are arranged on the vacuum manifold; the profiling suction plate comprises second joints with the same quantity as the material suction heads and inner cavities with the same quantity as the material suction heads, and suction holes of each second joint and each blank suction head are respectively communicated with the corresponding inner cavities; the first joint is connected with the corresponding second joint through a hose.

The blank placing machine comprises two blank sintering trays, and the tray seat comprises two seat frames with bases moving in a staggered mode; the seat frame comprises a linear sliding table, a linear guide rail pair and a supporting plate which are driven by a stepping motor, and the linear sliding table and the linear guide rail pair are respectively arranged on the top surface of the base along the Y-axis direction; one end of the supporting plate along the X-axis direction is fixed on a sliding block of the linear sliding table, and the other end of the supporting plate is fixed on a sliding block of the linear guide rail pair; along the X-axis direction, the linear sliding table of the first seat frame is arranged on the outer side of one end of the second seat frame, and the linear guide rail pair of the first seat frame is arranged on the outer side of the other end of the second seat frame; the two blank sintering trays are respectively placed on the supporting plates of the two seat frames, and the bottom surface of the supporting plate of the first seat frame is higher than the blank sintering trays placed on the second seat frame.

In the blank placing machine, two ends of the first seat frame supporting plate respectively comprise a bracket, and two ends of the first seat frame supporting plate are respectively fixed on the sliding block of the linear sliding table and the sliding block of the linear guide rail pair through the brackets; the supporting plate comprises a plurality of positioning bosses at the periphery of the blank sintering tray, and the two sides of the supporting plate along the X-axis direction of the blank sintering tray respectively comprise a hand hole.

The blank placing machine is characterized in that the control circuit comprises a grating, the frame comprises a frame of a metal plate outer cover, the blank vibrating disc, the robot and the tray frame are arranged on the bedplate, the frame comprises stand columns fixed at four corners of the bedplate, and the transmitting end and the receiving end of the grating are oppositely arranged on two stand columns at the front part of the frame.

The utility model discloses a blank pendulum material machine adopts the balance of robot, and the blank is put accurate neat, put efficiently.

[ description of the drawings ]

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

Fig. 1 is a front view of a blank arranging machine for sintering materials according to an embodiment of the present invention.

Fig. 2 is a perspective view of a blank arranging machine for sintering materials according to an embodiment of the present invention.

Fig. 3 is a perspective view of a suction cup mechanism according to an embodiment of the present invention.

Fig. 4 is a perspective view of a tray seat according to an embodiment of the present invention.

[ detailed description of the invention ]

The embodiment of the utility model provides a blank pendulum material machine of sintered material's structure is shown in fig. 1 to fig. 4, including frame 10, two blank vibration dishes 20, four-axis robot 30, sucking disc mechanism 40, two blank sintering trays 50, tray seat 60 and control circuit.

The frame 10 includes a platen 11, a sheet metal cover 12 and a frame 13 supporting the sheet metal cover 12.

The billet vibration tray 20, the four-axis robot 30 and the tray rack are all mounted on the platen 11. The blank vibration disk 20 has a discharge bracket 22, and the discharge bracket 22 of the blank vibration disk 20 is connected with the outlet of the discharge channel 21 of the blank vibration disk.

The discharge channels 21 of the two billet vibrating trays 20 are arranged side by side. The two outfeed carriages 22 are arranged side by side, the axis of the outfeed carriage 22 being parallel to the X axis, each outfeed carriage 22 containing 11 blanks 01.

The four-axis robot 30 has 4 degrees of freedom, and includes an X-axis movement mechanism, a Y-axis movement mechanism, a Z-axis movement mechanism, and a rotation mechanism around the Z-axis.

The suction cup mechanism 40 comprises a profiling suction plate 40A, a vacuum connector 41, a connecting seat 42 and a vacuum manifold 43, wherein the profiling suction plate 40A is fixed at the lower part of the connecting seat 42, and the connecting seat 42 is fixed on a vertical shaft 31 of a hand part of the four-axis robot 30. A vacuum manifold 43 is secured to the connector block 42 above the contoured suction plate 40A.

The vacuum manifold 43 is provided with 11 first connectors 44, the vacuum connector 41 is arranged on the vacuum manifold 43, and the 11 first connectors 44 are communicated with the vacuum connector 41 through the inner cavity of the vacuum manifold 43. The upper part of the profiling suction plate 40A is provided with 11 second connectors 45, and the first connectors 44 are connected with the corresponding second connectors 45 through hoses (not shown in the figure).

The profiling suction plate 40A has 11 cavities (not shown in the figure) inside, the profiling suction plate 40A has 11 blank suction heads 46 with inner arc surfaces, and a plurality of suction holes 461 on the inner arc surfaces of the blank suction heads 46 are communicated with the corresponding cavities, i.e. the suction holes 461 of each second connector 45 and each blank suction head 46 are respectively communicated with the corresponding cavities.

The axis of rotation of the intrados of the billet head 46 is arranged vertically, and 11 billet heads 46 are arranged equidistantly apart in the X-axis direction. The intrados of the billet suction head 46 is adapted to the outer diameter of the billet 01.

The tray seat 60 includes a base 61 and two first and second staggered

mounts

60A and 60B.

The first seat frame 60A includes a linear slide table 62A driven by a stepping motor, a linear guide pair 63A, and a support plate 64A, and the guide rails of the linear slide table 62A and the linear guide pair 63A are arranged on the top surface of the base 61 in the Y-axis direction, respectively. The two ends of the upper layer supporting plate 64A each include a bracket 641, the first end of the upper layer supporting plate 64A in the X-axis direction is fixed on the sliding block of the linear sliding table 62A through the bracket 641, and the second end is fixed on the sliding block of the linear guide rail pair 63A through the bracket 641.

The second seat frame 60B includes a linear slide table 62B driven by a stepping motor, a linear guide pair 63B, and a lower layer support plate 64B, and the guide rails of the linear slide table 62B and the linear guide pair 63B are arranged on the top surface of the base 61 in the Y-axis direction, respectively. The first end of the lower layer supporting plate 64B along the X-axis direction is fixed on the slider of the linear guide rail pair 63B, and the second end is fixed on the slider of the linear sliding table 62B.

In the X-axis direction, the linear slide table 62A of the first seat frame 60A is disposed outside the linear guide pair 63B of the second seat frame 60B, and the linear guide pair 63A of the first seat frame 60A is disposed outside the linear slide table 62B of the second seat frame 60B.

The two blank sintering trays 50 are respectively placed on the upper layer supporting plate 64A and the lower layer supporting plate 64B of the first seat frame 60A and the

second seat frame

60B, and 6 positioning bosses 642 are distributed on the top surfaces of the upper layer supporting plate 64A and the lower layer supporting plate 64B at the periphery of the blank sintering tray 50 and used for positioning the blank sintering tray 50. The upper and

lower pallets

64A and 64B each have a hand hole 643 on each side of the blank sintering pallet 50.

Because the two ends of the upper layer supporting plate 64A of the first seat frame 60A are respectively provided with the brackets 641 for heightening, the bottom surface of the upper layer supporting plate 64A of the first seat frame 60A is higher than the blank sintering pallet 50 placed on the second seat frame 60B, so that the upper layer supporting plate 64A of the first seat frame 60A and the lower layer supporting plate 64B of the second seat frame 60A can move in a staggered way.

The control circuit comprises a safety light barrier 90, a sheet metal cover 12 is fixed on 4 upright posts 121 at the four corners of the bedplate 11, and the transmitting end and the receiving end of the safety light barrier 90 are oppositely arranged on two upright posts 121 at the front part of the frame 13 so as to protect the safety of an operator.

The utility model discloses above embodiment sintered material's blank pendulum material machine's working process includes following step: 1) An operator pours the blanks into the circular vibrators of the two blank vibrating trays 20, starts the two blank vibrating trays 20 to work, and the two blank vibrating trays 20 sequentially vibrate the blanks 01 in the circular vibrators and send the blanks to the discharging bracket 22 through the discharging channel 21.

2) An operator presses a start button of the control circuit, the upper layer supporting plate 64A of the tray seat 60 moves to a placing position at the rear part of the table plate along the Y-axis direction under the driving of the linear sliding table 62A, and the lower layer supporting plate 64B is kept at a changing position at the front part of the table plate.

3) The copying suction plate 40A of the suction mechanism 40 sucks the aligned blanks from the discharge tray 22 of the two blank vibration trays 20 by driving the four-axis robot 30, and places the blanks regularly on the blank sintering pallet 50 on the upper pallet 64A according to the set number of rows and columns.

4) After the blank sintering pallet 50 on the upper layer pallet 64A is fully set, the linear sliding table 62A drives the upper layer pallet 64A to move to the pallet changing position at the front part of the pallet along the Y-axis direction.

5) The operator removes the blank sintering pallet 50 full of material from the upper pallet 64A, replaces the blank sintering pallet 50 with an empty pallet, and simultaneously, the linear slide table 62B drives the lower pallet 64B to move to the position of the material placed at the rear of the platen.

6) The copying suction plate 40A of the suction plate mechanism 40 sucks the aligned blanks from the discharge tray 22 of the two blank vibration trays 20 by driving the four-axis robot 30, and places them on the blank sintering pallet 50 on the lower pallet 64B in a regular manner according to a set number of rows and columns.

7) After the blank sintering pallet 50 on the lower pallet 64B is fully set, the linear slide table 62B drives the lower pallet 64B to move to the pallet changing position in the front of the platen along the Y-axis direction.

8) The operator takes the blank sintering pallet 50 with the full material on the lower layer pallet 64B down, and changes the blank sintering pallet 50 with the empty blank sintering pallet 50, and at the same time, the linear sliding table 62A drives the upper layer pallet 64A to move to the material placing position at the rear part of the bedplate.

At this point, the upper layer and the lower layer change the disc and the materials are put in a cycle, and the materials are put in the subsequent cycle according to the action.

The blank placing machine for sintering materials of the above embodiment of the utility model adopts a four-axis robot controlled by a servo motor to place the materials, the blank placing position is accurate, and the efficiency is high; two seat frames moving in a staggered mode are used for placing the blank sintering tray, when one seat frame is used for placing materials, the other seat frame can be withdrawn from the tray replacing process, and the machine does not need to be stopped in the material placing process.

Claims

1. A blank placing machine for sintering materials comprises a rack and a control circuit, wherein the rack comprises a bedplate and is characterized by comprising a blank vibrating tray, a robot, a sucking disc mechanism, a blank sintering tray and a tray seat; the blank vibrating tray, the robot and the tray frame are arranged on the frame; the blank vibrating disk comprises a discharging bracket, and the discharging bracket of the blank vibrating disk is connected with an outlet of a discharging channel of the blank vibrating disk; the sucking disc mechanism is installed at the hand of robot, and the blank sintering tray is placed on the tray seat, and sucking disc mechanism absorbs the blank on the ejection of compact bracket of blank vibration dish under the drive of robot, puts on the blank sintering tray.

2. The blank pendulum machine of claim 1, characterized by comprising two blank vibration discs, the discharge channels of the two blank vibration discs are arranged in parallel; the two discharging brackets are arranged in parallel, the axes of the discharging brackets are parallel to the X axis, and each discharging bracket contains a plurality of blanks.

3. A billet pendulum machine according to claim 1, characterized in that said robot comprises an X-axis motion mechanism, a Y-axis motion mechanism and a Z-axis motion mechanism.

4. A billet pendulum machine as claimed in claim 3, wherein the robot is a four-axis robot comprising a rotation mechanism around the Z-axis.

5. The blank arranging machine according to claim 1, wherein the suction cup mechanism comprises a profiling suction plate, a vacuum joint and a connecting seat, the profiling suction plate is fixed at the lower part of the connecting seat, and the connecting seat is fixed at the hand part of the robot; the profiling suction plate comprises a hollow inner cavity and a plurality of blank suction heads with inner cambered surfaces, wherein a plurality of suction holes are formed in the inner cambered surfaces of the blank suction heads and communicated with the inner cavity, and the inner cavity is communicated with the vacuum joint; the rotation axis of the inner cambered surface is vertically arranged, and the plurality of blank suction heads are arranged at equal intervals along the X-axis direction.

6. A billet pendulum feeder according to claim 5, characterised in that the suction cup mechanism comprises a vacuum manifold fixed to the connecting seat above the profiling suction plate; the vacuum manifold comprises first connectors with the same number as the blank suction heads, and the vacuum connectors are arranged on the vacuum manifold; the profiling suction plate comprises second connectors with the same quantity as the material suction heads and inner cavities with the same quantity as the material suction heads, and the suction holes of each second connector and each blank suction head are respectively communicated with the corresponding inner cavities; the first joint is connected with the corresponding second joint through a hose.

7. The blank pendulum feeder of claim 1, comprising two blank sintering trays, wherein the tray seat comprises two bases and two staggered brackets; the seat frame comprises a linear sliding table, a linear guide rail pair and a supporting plate which are driven by a stepping motor, and the linear sliding table and the linear guide rail pair are respectively arranged on the top surface of the base along the Y-axis direction; one end of the supporting plate along the X-axis direction is fixed on the sliding block of the linear sliding table, and the other end of the supporting plate is fixed on the sliding block of the linear guide rail pair; along the X-axis direction, the linear sliding table of the first seat frame is arranged on the outer side of one end of the second seat frame, and the linear guide rail pair of the first seat frame is arranged on the outer side of the other end of the second seat frame; the two blank sintering trays are respectively placed on the supporting plates of the two seat frames, and the bottom surface of the supporting plate of the first seat frame is higher than the blank sintering trays placed on the second seat frame.

8. A blank arranging machine according to claim 7, characterized in that two ends of the first seat frame supporting plate respectively comprise a bracket, and the two ends of the first seat frame supporting plate are respectively fixed on the sliding block of the linear sliding table and the sliding block of the linear guide rail pair through the brackets; the supporting plate comprises a plurality of positioning bosses at the periphery of the blank sintering tray, and the supporting plate comprises hand holes at two sides of the blank sintering tray along the X-axis direction.

9. A billet pendulum feeder according to claim 1, characterized in that the control circuit comprises a grating, the frame comprises a frame of a sheet metal cover, the billet vibration tray, the robot and the tray rack are mounted on the bedplate, the frame comprises upright posts fixed at four corners of the bedplate, and the transmitting end and the receiving end of the grating are oppositely mounted on the two upright posts at the front part of the frame.