CN217920107U - Automatic ceramic valve core placing machine capable of achieving quick feeding - Google Patents

Abstract

A ceramic valve core automatic material arranging machine capable of realizing rapid feeding comprises an intermittent conveying mechanism for a tray, a moving plate feeding mechanism, an oil coating mechanism and a static plate feeding mechanism, wherein the moving plate feeding mechanism, the oil coating mechanism and the static plate feeding mechanism are sequentially arranged on a conveying path of the tray, and the static plate feeding mechanism and the moving plate feeding mechanism are identical in structure; the ceramic valve core automatic material placing machine optimizes the moving plate feeding mechanism, materials are rapidly prepared in advance through the material preparing turntable, so that the time spent in the material preparing process is saved, in addition, the material placing manipulator only identifies the ceramic valve core moving plate on the front side, the ceramic valve core moving plate on the back side is blown out by a compressed air pipe, the action of the material placing manipulator is also simplified, and the grabbing and releasing time of the material placing manipulator is further shortened; the static sheet feeding mechanism is optimized in the same way, and the whole efficiency of the automatic ceramic valve core material placing machine is greatly improved.

Description

Automatic ceramic valve core material arranging machine capable of achieving quick feeding

Technical Field

The utility model relates to an automatic pendulum material machine of ceramic case of quick material loading.

Background

The automatic ceramic valve core material placing machine is special equipment for automatically placing and oiling moving blades and static blades of a ceramic valve core, original manual operation is replaced by automatic assembly, so that the assembly efficiency is greatly improved, and the specific structure and the working principle of the automatic ceramic valve core material placing machine can be referred to an authorized invention patent disclosed by the application number 201910609221.1.

In the automatic ceramic valve core material placing machine, referring to fig. 2, a ceramic valve core moving piece is fed to a ceramic valve core moving piece conveyor 2-2 from a ceramic valve core moving piece vibration disc 2-1, then the ceramic valve core moving piece is moved to a material preparing table 2-4 by a ceramic valve core moving piece pushing cylinder 2-3, and then the ceramic valve core moving piece meeting the requirements is grabbed and placed in a groove of a tray by a ceramic valve core moving piece material placing manipulator 3-1; after the ceramic valve core moving piece swinging manipulator 3-1 finishes grabbing and placing of a group of ceramic valve core moving pieces on the material preparation table 2-4, the material preparation table 2-4 needs to prepare materials for the second time, and certain waiting time exists; in addition, the ceramic valve core moving piece swinging manipulator 3-1 needs to grab and place the ceramic valve core moving piece on the front side into the groove of the tray, and meanwhile needs to grab and place the ceramic valve core moving piece on the back side into other positions outside the tray, so that more time is needed; the feeding process of the static sheet of the ceramic valve core is similar to that of the movable sheet of the ceramic valve core, and the feeding efficiency of the whole automatic ceramic valve core material placing machine is not high, so that improvement is often needed.

Disclosure of Invention

To the weak point that exists in the above-mentioned problem, the utility model provides an automatic pendulum material machine of ceramic case of quick material loading.

In order to achieve the above purpose, the utility model provides an automatic pendulum material machine of ceramic case of quick material loading, including the intermittent type formula conveying mechanism that is used for the tray, establish moving plate feed mechanism, fat liquoring mechanism, the still feed mechanism on tray transport route in proper order, still feed mechanism with moving plate feed mechanism's structure is the same, moving plate feed mechanism is including establishing at vibrating disc of intermittent type formula conveying mechanism one side, with the conveyer that the vibrating disc links up, establish at the carousel of prepareeing material of the output of conveyer, establish the vision module above the carousel of prepareeing material and one with the pendulum material manipulator of vision module collaborative work, the carousel of prepareeing material includes rotatable main disc body and fixes the bounding wall at main disc outer circumference, evenly process the material way that the multichannel is used for depositing the ceramic case moving plate in the quotation of main disc body, the bounding wall has a breach and is equipped with the ejection of compact slide of slope in this breach department, the top of main disc body is equipped with compressed air pipe, the mouth of pipe with the position of ejection of compact slide corresponds; after the ceramic valve core moving pieces are identified by the vision module, the material placing manipulator grabs and places the ceramic valve core moving pieces on the front side in a tray on the intermittent conveying mechanism, and the ceramic valve core moving pieces on the back side rotate along with the material preparation turntable to align with the position of the discharging slideway and are automatically blown out under the action of the compressed air pipe;

the material preparation turntable is used for preparing materials in advance, so that the time spent in the material preparation process is saved, in addition, the material swinging manipulator only identifies the ceramic valve core moving piece on the front side, the ceramic valve core moving piece on the back side is blown out by the compressed air pipe, the action of the material swinging manipulator is also simplified, the grabbing and releasing time of the material swinging manipulator is further shortened, the material loading speed of the whole machine is greatly improved, and the working efficiency is improved.

As a further improvement of the scheme, the material channels are sixteen in number, a stepping motor is connected below the material preparation turntable, and the stepping angle of the stepping motor is twenty-two and five degrees;

among the above-mentioned technical scheme, step motor's precision is high, guarantees the position accuracy of the carousel of prepareeing material, and the pendulum material manipulator of being convenient for snatchs ceramic valve core rotor on the carousel of prepareeing material, has effectively guaranteed the linkage between the mechanism.

As a further improvement of the scheme, the automatic ceramic valve core material placing machine further comprises a first cylinder intercepting component arranged between the conveyor and the material preparation turntable, and a second cylinder intercepting component arranged above the material preparation turntable, wherein the first cylinder intercepting component and the second cylinder intercepting component are respectively positioned at two ends of the material channel to play an intercepting role;

in the technical scheme, the first cylinder intercepting component is in an intercepting state when the material preparation turntable rotates, the second cylinder intercepting component is in an intercepting state when the material preparation turntable is static, and the first cylinder intercepting component, the second cylinder intercepting component and the material channel jointly form a containing cavity for storing a set number of ceramic valve core moving pieces.

As a further improvement of the scheme, the automatic ceramic valve core material placing machine further comprises a conveying belt, wherein the conveying belt is connected with the discharging slide way so as to realize the transfer of the ceramic valve core moving piece on the reverse side;

in the technical scheme, the ceramic valve core moving piece on the reverse side is taken away by the conveying belt after being blown out by compressed air.

The utility model discloses beneficial effect for prior art does: the material feeding mechanism of the moving plate is optimized, the material is prepared in advance and quickly through the material preparation turntable, so that the time spent in the material preparation process is saved, in addition, the material swinging manipulator only identifies the ceramic valve core moving plate on the front side, the ceramic valve core moving plate on the back side is blown out by a compressed air pipe, the action of the material swinging manipulator is also simplified, and the grabbing and releasing time of the material swinging manipulator is further shortened; the static piece feeding mechanism is optimized in the same way, and the whole efficiency of the automatic ceramic valve core material placing machine is greatly improved.

Drawings

Fig. 1 is a perspective view of the ceramic valve core automatic material placing machine for rapid feeding of the present invention;

FIG. 2 is an enlarged view of the rotor loading mechanism of FIG. 1;

FIG. 3 is an enlarged view of position A of FIG. 2;

FIG. 4 is a schematic view of the oiling mechanism, intermittent delivery mechanism of FIG. 1;

FIG. 5 is a cross-sectional view of the intermittent feed mechanism of FIG. 4;

fig. 6 is an enlarged view of the position B in fig. 5.

In the figure: 1. A moving plate feeding mechanism; 11. a vibrating pan; 12. a conveyor; 13. a first cylinder intercept assembly; 14. a second cylinder intercept assembly; 15. preparing a material turntable; 151. a main tray body; 1511. a material channel; 152. enclosing plates; 16. a vision module; 17. a discharge chute; 18. a conveyor belt; 19. a material placing manipulator; 2. an intermittent conveying mechanism; 21. a screw rod slide block assembly; 211. a servo motor; 212. a screw rod; 213. a slider; 22. an intermediate lever; 23. a cylinder; 24. a plug-in unit; 3. an oiling mechanism; 31. a wire mesh die; 32. a squeegee; 4. a still sheet feeding mechanism; 5. a tray; 51. a recess.

Detailed Description

As shown in fig. 1, the utility model discloses automatic pendulum material machine of even ceramic case of fat liquoring of embodiment, including intermittent type formula conveying mechanism 2, the rotor feed mechanism 1 of establishing on 5 transport paths of tray in proper order, fat liquoring mechanism 3, still piece feed mechanism 4 that are used for tray 5.

As shown in fig. 1 to 3, the rotor feeding mechanism 1 includes a vibration disc 11 disposed on one side of the intermittent conveying mechanism 2, a conveyor 12 connected to the vibration disc 11, a material preparation turntable 15 disposed at an output end of the conveyor 12, a visual module 16 disposed above the material preparation turntable 15, and a material placing manipulator 19 cooperating with the visual module 16, wherein the material preparation turntable 15 includes a rotatable main disc 151 and a surrounding plate 152 fixed on an outer circumference of the main disc 151, a plurality of material channels 1511 for storing ceramic valve core rotors are uniformly processed on a disc surface of the main disc 151, the surrounding plate 152 has a notch and an inclined material discharging slide 17 disposed at the notch, a compressed air pipe is disposed above the main disc 151, and a pipe orifice of the compressed air pipe corresponds to a position of the material discharging slide 17; after being identified by the visual module 16, the material placing manipulator 19 grabs and places the ceramic valve core moving piece on the front side in the tray 5 on the intermittent conveying mechanism 2, and the ceramic valve core moving piece on the back side rotates along with the material preparation turntable 15 to align with the position of the discharging slideway 17 and is automatically blown out under the action of a compressed air pipe; the material channel 1511 is sixteen in total, a stepping motor is connected below the material preparation turntable 15, the stepping angle of the stepping motor is twenty-two and five degrees, the precision of the stepping motor is high, the position accuracy of the material preparation turntable is guaranteed, a material placing manipulator is convenient to grab a ceramic valve core moving piece on the material preparation turntable, and the linkage between mechanisms is effectively guaranteed; the automatic ceramic valve core material placing machine further comprises a first cylinder intercepting component 13 and a second cylinder intercepting component 14, wherein the first cylinder intercepting component 13 is arranged between the conveyor 12 and the material preparation rotating disc 15, the second cylinder intercepting component 14 is arranged above the material preparation rotating disc 15, the first cylinder intercepting component 13 and the second cylinder intercepting component 14 are respectively located at two ends of the material channel 1511 to achieve an intercepting effect, the first cylinder intercepting component is in an intercepting state when the material preparation rotating disc rotates, the second cylinder intercepting component is in an intercepting state when the material preparation rotating disc is static, and the first cylinder intercepting component, the second cylinder intercepting component and the material channel jointly form accommodating cavities for storing a set number of ceramic valve core moving sheets; the automatic ceramic valve core material placing machine further comprises a conveying belt 18, the conveying belt 18 is connected with a discharging slide way 17 to realize the transfer of a ceramic valve core moving piece on the back side, the ceramic valve core moving piece on the back side is taken away by the conveying belt after being blown out by compressed air, and the static piece feeding mechanism 4 is identical to the moving piece feeding mechanism 1 in structure.

As shown in fig. 4 to 6, the intermittent conveying mechanism 2 includes a screw rod slider assembly 21 positioned and mounted on the frame, a middle rod 22 moving synchronously with a slider 213 of the screw rod slider assembly 21, and a plurality of cylinders 23 arranged on the middle rod 22 at equal intervals, the interval between two adjacent cylinders 23 is larger than the long edge of the tray 5, the upper end of the cylinder 23 is provided with a plug connector 24, and the plug connector 24 can be inserted into notches 51 at two sides of the tray 5 in a matching manner by lifting to realize linkage of the tray 5 and the slider 213; the oiling mechanism 3 comprises a screen mold 31 transversely erected on a conveying path of the tray 5 and a scraper 32 internally arranged in the screen mold 31, the length of the screen mold 31 is half of that of the tray 5 along the conveying direction of the tray 5, and the scraper 32 reciprocates in the screen mold 31 to realize oiling; the screw rod sliding block assembly 21 further comprises a screw rod 212 and a servo motor 211 in transmission connection with the screw rod 212, the movement control of the sliding block is further realized through the control of the servo motor, and the control precision is high; the rack is also provided with a guide rail, the guide rail is provided with a matched guide block, the guide block and the sliding block 213 form fixed connection, and the movement of the sliding block is more stable through the arrangement of the guide block and the guide rail; oiling mechanism 3 still includes the oiling pipe, and the oiling pipe is established on the upper portion of silk screen mould 31, and the lubricating oil of setting for the volume is injected into to the oiling pipe cycle in silk screen mould 31, and oiling mechanism is by the automatic supplementary lubricating oil of oiling pipe, and automatic level further improves.

The movable piece feeding mechanism is optimized, materials are prepared in advance and quickly through the material preparation turntable, so that the time spent in the material preparation process is saved, in addition, the material placing manipulator only identifies the ceramic valve core movable piece on the front side, the ceramic valve core movable piece on the back side is blown out by a compressed air pipe, the action of the material placing manipulator is simplified, and the grabbing and releasing time of the material placing manipulator is further shortened; the static piece feeding mechanism is optimized in the same way, and the whole efficiency of the automatic ceramic valve core material placing machine is greatly improved.

When in specific use, the utility model is described with the attached drawings for the convenience of understanding;

working process of the moving plate feeding mechanism 1: the vibrating disk 11 works to output the internal ceramic valve core moving pieces in order, the output ceramic valve core moving pieces are further conveyed by the conveyor 12 to reach the material channel 1511 of the main disk body 151 (at the moment, the first cylinder intercepting component 13 is in an unblocked state to ensure the normal conveying of the ceramic valve core moving pieces, the second cylinder intercepting component 14 is in an intercepting state to form abutting on the inner side of the main disk body 151), and after the material channel 1511 is filled with the set number of ceramic valve core moving pieces, the stepping motor drives the material preparation rotating disk 15 to rotate clockwise by a set angle (22.5 degrees), so that the next material channel 1511 is aligned with the conveyor 12, and the next material preparation process is realized; at the six o 'clock position of the material preparation turntable, the visual module 16 identifies the ceramic valve core moving piece on the material channel 1511, the material placing manipulator 19 acts to grab the ceramic valve core moving piece on the front side and place the ceramic valve core moving piece in the groove on the tray, the ceramic valve core moving piece on the reverse side or with the defect is detained, when the detained ceramic valve core moving piece reaches the nine o' clock position along with the material preparation turntable, the compressed air pipe blows out the detained ceramic valve core moving piece, and the ceramic valve core moving piece sequentially leaves through the material discharging slide way 17 and the conveying belt 18.

Working process of the still plate feeding mechanism 4: the same as the moving plate feeding mechanism 1 will not be described herein.

The working process of the clearance type conveying mechanism 2 is as follows: the air cylinder 23 moves upwards to enable the plug connector 24 to be embedded into the notch 51 of the tray 5, the servo motor 211 drives the sliding block 213 to move through the screw rod 212, the sliding block 213 enables movement to be transmitted to the tray 5 through the middle rod 22, conveying of the tray 5 is achieved, when the plug connector 24 of the air cylinder 23 is separated from the notch 51 of the tray 5, the servo motor 211 drives the sliding block 213 to move in the reverse direction and does not drive the tray 5 to move, and intermittent conveying of the tray is achieved.

The working process of the oiling mechanism is as follows: referring to fig. 4, the trays 5 are equally spaced on the table by the intermittent feed mechanism 2 at a pitch b, at which time, the front half of one tray 5 is located under the screen die 31, the scraper 32 reciprocates in the screen die 31 so that the lubricating oil in the screen die 31 is applied to the ceramic valve core of the front half on the tray 5, then, the servo motor 211 controls the stroke of a/2 movement of the slider 213 to the right (a is the length of the long side of the tray), so that the rear half of the tray is moved under the screen die 31, the application of the oil to the rear half is performed by the scraper 32, then, the servo motor 211 controls the stroke of b-a movement of the slider 213 to the right, so that the front half of the next tray is moved under the screen die 31, and at the same time, the cylinder 23 moves down so that the connector 24 is separated from the position of the notch 51, and after the servo motor 211 drives the slider 213 to the left by a distance b, the cylinder 23 moves up so that the connector 24 is inserted into the position of the notch 51 again, and so on the cycle.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (4)

1. The utility model provides an automatic pendulum material machine of quick material loading's ceramic valve core, includes intermittent type formula conveying mechanism (2) that are used for tray (5), establishes rotor plate feed mechanism (1), fat liquoring mechanism (3), still piece feed mechanism (4) on tray (5) delivery path in proper order, still piece feed mechanism (4) with the structure of rotor plate feed mechanism (1) is the same, its characterized in that: the rotor feeding mechanism (1) comprises a vibrating disc (11) arranged on one side of the intermittent conveying mechanism (2), a conveyor (12) connected with the vibrating disc (11), a material preparation turntable (15) arranged at the output end of the conveyor (12), a vision module (16) arranged above the material preparation turntable (15) and a material placing manipulator (19) cooperating with the vision module (16), wherein the material preparation turntable (15) comprises a rotatable main disc body (151) and a surrounding plate (152) fixed on the outer circumference of the main disc body (151), a plurality of material channels (1511) used for storing valve core ceramic rotors are uniformly processed on the disc surface of the main disc body (151), the surrounding plate (152) is provided with a notch and an inclined discharging slide way (17) arranged at the notch, a compressed air pipe is arranged above the main disc body (151), and the pipe orifice of the compressed air pipe corresponds to the position of the discharging slide way (17); after vision module (16) discernment, pendulum material manipulator (19) snatch positive ceramic case rotor and place in tray (5) on intermittent type formula conveying mechanism (2), the ceramic case rotor of reverse side is followed feed preparation carousel (15) rotate to with ejection of compact slide (17) position is right time, by compressed air pipe effect is automatic blows off.

2. The ceramic valve core automatic material arranging machine capable of realizing rapid feeding according to claim 1, is characterized in that: the material channel (1511) is sixteen in number, a stepping motor is connected below the material preparation turntable (15), and the stepping angle of the stepping motor is twenty-two and five degrees.

3. The ceramic valve core automatic material arranging machine capable of realizing rapid feeding according to claim 2, characterized in that: still including establishing conveyer (12) with first cylinder interception subassembly (13) between carousel (15) of prepareeing material, establish second cylinder interception subassembly (14) above carousel (15) of prepareeing material, first cylinder interception subassembly (13) with second cylinder interception subassembly (14) are located respectively the both ends of material way (1511) are in order to play the interception effect.

4. The ceramic valve core automatic material arranging machine capable of realizing rapid feeding according to claim 1, is characterized in that: the ceramic valve core moving piece transfer device is characterized by further comprising a conveying belt (18), wherein the conveying belt (18) is connected with the discharging slide way (17) to realize transfer of the ceramic valve core moving piece on the reverse side.

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