CN217890472U - Burr removing device based on mechanical automation - Google Patents
Burr removing device based on mechanical automation Download PDFInfo
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Abstract
本实用新型公开了一种基于机械自动化的毛刺去除装置,包括下机架、上支架以及上机架,上支架的内部通过伸缩驱动装置安装有滑台,且滑台的顶端固定有工件托台,工件托台的顶端安装有装夹工件的四组结合齿环夹具主体,上机架顶端的一侧安装有第一电机,上机架的顶部固定有下支座,下支座的底端通过齿轮旋转件安装有中空壳盘,中空壳盘底端的一侧滑动安装有直角架,直角架的顶部安装有打磨组件。本实用新型满足不同直径规格的结合齿环工件进行打磨使用,其调试过程快捷方便,提升装置的加工适用范围,且无需工作人员手动操作,实现自动化的毛刺去除功能,可有效提高装置对结合齿环工件的毛刺去除效率。
The utility model discloses a burr removal device based on mechanical automation, which comprises a lower frame, an upper bracket and an upper frame. A sliding platform is installed inside the upper bracket through a telescopic drive device, and a workpiece support is fixed on the top of the sliding platform. , the top of the workpiece support is installed with four sets of combined gear ring fixtures for clamping the workpiece, the first motor is installed on one side of the top of the upper frame, the top of the upper frame is fixed with a lower support, and the bottom of the lower support A hollow shell is installed through the gear rotating part, a right-angle frame is slidably installed on one side of the bottom end of the hollow shell, and a grinding assembly is installed on the top of the right-angle frame. The utility model satisfies the requirement of grinding and using the combined gear ring workpieces with different diameters and specifications. Its debugging process is fast and convenient, and the processing application range of the lifting device is improved without manual operation of the staff. Deburring efficiency of ring workpieces.
Description
技术领域technical field
本实用新型涉及技术领域,具体为一种基于机械自动化的毛刺去除装置。The utility model relates to the technical field, in particular to a burr removal device based on mechanical automation.
背景技术Background technique
在现代机械工业化生产中,金属零件成型后会产生大量毛刺,毛刺的危害性越来越为人重视,其中结合齿环经车制后,结合齿环外边缘处产生的车制毛刺不易去除,现在采用的技术为用装配在机台上的去毛刺刀具进行去除,该类装置在使用过程中多是对单一规格型号的结合齿环进行装夹、毛刺打磨,即打磨盘的位置较为固定,难以针对不同直径的结合齿环进行毛刺去除,导致装置的工件加工范围受限。In the industrialized production of modern machinery, a large number of burrs will be generated after the metal parts are formed, and the harmfulness of the burrs has been paid more and more attention. Among them, after the combined gear ring is machined, the machined burrs generated at the outer edge of the combined gear ring are not easy to remove. Now The technology adopted is to use the deburring tool assembled on the machine to remove the burr. During the use of this type of device, most of the combined gear rings of a single specification are clamped and deburred, that is, the position of the grinding disc is relatively fixed, and it is difficult to The deburring is carried out for the combined gear rings of different diameters, resulting in a limited workpiece processing range of the device.
实用新型内容Utility model content
本实用新型的目的在于提供一种基于机械自动化的毛刺去除装置,以解决上述背景技术中提出装置中打磨盘的设置位置较为单一的问题,难以针对不同直径规格的结合齿环进行毛刺打磨使用。The purpose of this utility model is to provide a deburring device based on mechanical automation to solve the problem that the setting position of the grinding disc in the device proposed in the above-mentioned background technology is relatively single, and it is difficult to use it for deburring the combined gear rings with different diameters and specifications.
为实现上述目的,本实用新型提供如下技术方案:一种基于机械自动化的毛刺去除装置,包括下机架、上支架以及上机架,所述上支架的内部通过伸缩驱动装置安装有滑台,且所述滑台的顶端固定有工件托台,所述工件托台的顶端安装有装夹工件的四组结合齿环夹具主体,所述上机架顶端的一侧安装有第一电机,所述上机架的顶部固定有下支座,所述下支座的底端通过齿轮旋转件安装有中空壳盘,所述中空壳盘底端的一侧滑动安装有直角架,所述直角架的顶部安装有打磨组件,所述中空壳盘的内部安装有带动直角架水平移动的丝杆移动结构,所述上支架一侧的外壁上安装有PLC控制面板,PLC控制面板的输出端和第一电机、伸缩驱动装置的输入端电性连接。In order to achieve the above object, the utility model provides the following technical solutions: a deburring device based on mechanical automation, including a lower frame, an upper frame and an upper frame, the inside of the upper frame is equipped with a sliding table through a telescopic drive device, And the top of the slide table is fixed with a workpiece holder, the top of the workpiece holder is equipped with four sets of ring gear clamp main bodies for clamping the workpiece, and the first motor is installed on one side of the top of the upper frame. The top of the upper frame is fixed with a lower support, and the bottom end of the lower support is equipped with a hollow shell through a gear rotating part. One side of the bottom of the hollow shell is slidingly installed with a right-angle frame. A grinding assembly is installed on the top of the frame, and a screw moving structure that drives the right-angle frame to move horizontally is installed inside the hollow shell. A PLC control panel is installed on the outer wall of one side of the upper bracket, and the output terminal of the PLC control panel It is electrically connected with the input end of the first motor and the telescopic drive device.
优选的,所述伸缩驱动装置为安装在上支架底端的液压缸,所述液压缸的活塞杆顶端与滑台的底端固定连接。Preferably, the telescopic driving device is a hydraulic cylinder installed at the bottom of the upper bracket, and the top end of the piston rod of the hydraulic cylinder is fixedly connected with the bottom of the slide table.
优选的,所述上支架底部的拐角位置处皆固定有导柱,所述导柱的顶端延伸至滑台的外部,滑台滑动安装在四组导柱的表面。Preferably, guide posts are fixed at the corners of the bottom of the upper bracket, the top ends of the guide posts extend to the outside of the slide table, and the slide table is slidably installed on the surfaces of the four sets of guide posts.
优选的,所述齿轮旋转件为转动安装在下支座底端的内轴柱,所述内轴柱的外周面固定有外齿环,所述内轴柱的底端与中空壳盘的顶端固定连接。Preferably, the gear rotating member is an inner shaft column rotatably mounted on the bottom end of the lower support, an outer gear ring is fixed on the outer peripheral surface of the inner shaft column, and the bottom end of the inner shaft column is fixed to the top end of the hollow shell. connect.
优选的,所述齿轮旋转件还包括固定在下支座外壁上的直角座,所述直角座一侧的外壁上转动安装有传动轴,传动轴的顶端与第一电机的旋转端固定连接,所述传动轴的底端固定有主动齿轮,主动齿轮和外齿环相互啮合。Preferably, the gear rotating member also includes a right-angle seat fixed on the outer wall of the lower support, a transmission shaft is rotatably installed on the outer wall of one side of the right-angle seat, and the top end of the transmission shaft is fixedly connected with the rotating end of the first motor, so that The bottom end of the transmission shaft is fixed with a driving gear, and the driving gear and the external gear ring mesh with each other.
优选的,所述丝杆移动结构为安装在中空壳盘内部的第二电机,所述第二电机的旋转端安装有滚珠丝杆,所述滚珠丝杆表面的一端螺纹处安装有滚珠螺母副,滚珠螺母副的底端与直角架的顶端固定连接,所述打磨组件为旋转电机和打磨盘,所述旋转电机为安装在直角架的底部,所述打磨盘安装在旋转电机的旋转端底端。Preferably, the screw moving structure is a second motor installed inside the hollow shell, a ball screw is installed on the rotating end of the second motor, and a ball nut is installed on the thread at one end of the surface of the ball screw. pair, the bottom end of the ball nut pair is fixedly connected to the top of the right-angle frame, the grinding assembly is a rotating motor and a grinding disc, the rotating motor is installed on the bottom of the right-angle frame, and the grinding disc is installed on the rotating end of the rotating motor bottom end.
与现有技术相比,本实用新型的有益效果是:该一种基于机械自动化的毛刺去除装置通过设置有工件托台和打磨组件等相互配合的结构,工作人员将待加工的结合齿环工件放置于工件托台顶端的中心位置处,并通过四组结合齿环夹具主体对结合齿环工件进行同步装夹、定位,由伸缩驱动装置使得结合齿环夹具主体、工件等部件上行,直至结合齿环工件的上表面与打磨组件相互接触,随后通过丝杆移动结构对打磨组件的位置进行水平调节,打磨组件与中空壳盘圆心之间的距离越短,则打磨组件可打磨的结合齿环工件的直径越小,从而使打磨组件对结合齿环工件上表面边缘处的毛刺进行打磨去除,使得装置满足不同直径规格的结合齿环工件进行打磨使用,其调试过程快捷方便,提升装置的加工适用范围。Compared with the prior art, the beneficial effect of the utility model is: the mechanical automation-based burr removal device is provided with a structure that cooperates with the workpiece support and the grinding assembly, and the staff will combine the gear ring workpiece to be processed It is placed at the center of the top of the workpiece support table, and the joint gear ring workpiece is clamped and positioned synchronously through four sets of joint gear ring fixture main bodies. The upper surface of the gear ring workpiece is in contact with the grinding assembly, and then the position of the grinding assembly is adjusted horizontally through the screw rod moving structure. The shorter the distance between the grinding assembly and the center of the hollow shell, the more the grinding assembly can grind The smaller the diameter of the ring workpiece, the grinding assembly can grind and remove the burrs on the upper surface edge of the combined gear ring workpiece, so that the device can be used for grinding combined gear ring workpieces with different diameter specifications. The debugging process is fast and convenient, and the lifting device Processing scope.
附图说明Description of drawings
图1为本实用新型的主视结构示意图;Fig. 1 is the main view structure schematic diagram of the utility model;
图2为本实用新型的侧视结构示意图;Fig. 2 is the side view structural representation of the utility model;
图3为本实用新型的中空壳盘主视剖面结构示意图;Fig. 3 is a schematic diagram of the front section structure of the hollow shell of the present invention;
图4为本实用新型图1中A处放大结构示意图;Fig. 4 is the schematic diagram of enlarged structure at A place in Fig. 1 of the utility model;
图中:1、下机架;2、上支架;3、PLC控制面板;4、液压缸;5、导柱;6、滑台;7、工件托台;8、结合齿环夹具主体;9、上机架;10、第一电机;11、下支座;1101、直角座;1102、传动轴;1103、主动齿轮;1104、内轴柱;1105、外齿环;12、中空壳盘;1201、第二电机;1202、滚珠丝杆;1203、滚珠螺母副;1204、直角架;13、打磨组件;1301、旋转电机;1302、打磨盘。In the figure: 1. Lower frame; 2. Upper bracket; 3. PLC control panel; 4. Hydraulic cylinder; , upper frame; 10, first motor; 11, lower support; 1101, right-angle seat; 1102, transmission shaft; 1103, driving gear; 1104, inner shaft column; 1105, outer gear ring; 12,
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-4,本实用新型提供的一种实施例:一种基于机械自动化的毛刺去除装置,包括下机架1、上支架2以及上机架9,上支架2的内部通过伸缩驱动装置安装有滑台6,且滑台6的顶端固定有工件托台7,工件托台7的顶端安装有装夹工件的四组结合齿环夹具主体8,结合齿环夹具主体8可采用直线丝杆和弧形抱板的配合形式,工作人员将待加工的结合齿环工件放置于工件托台7顶端的中心位置处,并通过四组结合齿环夹具主体8对结合齿环工件进行同步装夹、定位;Please refer to Fig. 1-4, an embodiment provided by the utility model: a deburring device based on mechanical automation, including a lower frame 1, an
伸缩驱动装置为安装在上支架2底端的液压缸4,液压缸4的活塞杆顶端与滑台6的底端固定连接,上支架2底部的拐角位置处皆固定有导柱5,导柱5的顶端延伸至滑台6的外部,滑台6滑动安装在四组导柱5的表面;The telescopic driving device is a hydraulic cylinder 4 installed at the bottom of the
上机架9顶端的一侧安装有第一电机10,上机架9的顶部固定有下支座11,下支座11的底端通过齿轮旋转件安装有中空壳盘12,中空壳盘12底端的一侧滑动安装有直角架1204,直角架1204的顶部安装有打磨组件13,通过PLC控制面板3开启液压缸4,使得液压缸4推动导柱5、工件托台7以及结合齿环夹具主体8、工件等部件上行,直至结合齿环工件的上表面与打磨组件13相互接触;One side of the top of the upper frame 9 is equipped with a
丝杆移动结构为安装在中空壳盘12内部的第二电机1201,第二电机1201的旋转端安装有滚珠丝杆1202,滚珠丝杆1202表面的一端螺纹处安装有滚珠螺母副1203,滚珠螺母副1203的底端与直角架1204的顶端固定连接,打磨组件13为旋转电机1301和打磨盘1302,旋转电机1301为安装在直角架1204的底部,打磨盘1302安装在旋转电机1301的旋转端底端;The moving structure of the screw is a
工作人员通过丝杆移动结构对打磨组件13的位置进行调节,该过程中第二电机1201驱动滚珠丝杆1202转动,使得滚珠丝杆1202带动滚珠螺母副1203、直角架1204、打磨组件13等部件水平移动,打磨组件13与中空壳盘12圆心之间的距离越短,则打磨组件13可打磨的结合齿环工件的直径越小;The staff adjusts the position of the
中空壳盘12的内部安装有带动直角架1204水平移动的丝杆移动结构,上支架2一侧的外壁上安装有PLC控制面板3,PLC控制面板3的输出端和第一电机10、伸缩驱动装置的输入端电性连接;The interior of the
打磨组件13中的打磨盘1302与结合齿环工件的上表面边缘处接触,由旋转电机1301驱动打磨盘1302快速转动,从而打磨组件13可对结合齿环工件上表面边缘处的毛刺进行打磨去除,使得装置满足不同直径规格的结合齿环工件进行打磨使用;The
齿轮旋转件为转动安装在下支座11底端的内轴柱1104,内轴柱1104的外周面固定有外齿环1105,内轴柱1104的底端与中空壳盘12的顶端固定连接,齿轮旋转件还包括固定在下支座11外壁上的直角座1101,直角座1101一侧的外壁上转动安装有传动轴1102,传动轴1102的顶端与第一电机10的旋转端固定连接,传动轴1102的底端固定有主动齿轮1103,主动齿轮1103和外齿环1105相互啮合,工作人员通过PLC控制面板3开启第一电机10,使得第一电机10依次驱动传动轴1102、主动齿轮1103转动;The gear rotating part is the
主动齿轮1103驱动外齿环1105、内轴柱1104以及中空壳盘12回转,此时中空壳盘12带动打磨组件13沿着结合齿环工件边缘位置进行回转,该路径旋转完毕后,该组结合齿环工件的圆周边缘处的毛刺即被去除,其去除过程速度快、稳定,无需工作人员手动操作,实现自动化的毛刺去除功能,可有效提高装置对结合齿环工件的毛刺去除效率。The
本申请实施例在使用时,首先工作人员将待加工的结合齿环工件放置于工件托台7顶端的中心位置处,并通过四组结合齿环夹具主体8对结合齿环工件进行同步装夹、定位,随后工作人员通过PLC控制面板3开启液压缸4,使得液压缸4推动导柱5、工件托台7以及结合齿环夹具主体8、工件等部件上行,直至结合齿环工件的上表面与打磨组件13相互接触,在此之前工作人员调试打磨组件13的位置,即工作人员通过丝杆移动结构对打磨组件13的位置进行调节,该过程中第二电机1201驱动滚珠丝杆1202转动,使得滚珠丝杆1202带动滚珠螺母副1203、直角架1204、打磨组件13等部件水平移动,打磨组件13与中空壳盘12圆心之间的距离越短,则打磨组件13可打磨的结合齿环工件的直径越小,进而使得打磨组件13中的打磨盘1302与结合齿环工件的上表面边缘处接触,由旋转电机1301驱动打磨盘1302快速转动,从而打磨组件13可对结合齿环工件上表面边缘处的毛刺进行打磨去除,使得装置满足不同直径规格的结合齿环工件进行打磨使用,其调试过程快捷方便,提升装置的加工适用范围。When the embodiment of the present application is in use, the staff first places the combined gear ring workpiece to be processed at the center of the top end of the workpiece support table 7, and performs synchronous clamping of the combined gear ring workpiece through four sets of combined gear ring fixture
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117020840A (en) * | 2023-08-30 | 2023-11-10 | 宁波杰铖机械有限公司 | Finishing device for inner wall of spiral case of worm machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117020840A (en) * | 2023-08-30 | 2023-11-10 | 宁波杰铖机械有限公司 | Finishing device for inner wall of spiral case of worm machine |
| CN117020840B (en) * | 2023-08-30 | 2024-02-02 | 宁波杰铖机械有限公司 | Finishing device for inner wall of spiral case of worm machine |
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