CN217862082U

CN217862082U - Combined batching system

Info

Publication number: CN217862082U
Application number: CN202221402599.8U
Authority: CN
Inventors: 程顺义
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-06-07
Filing date: 2022-06-07
Publication date: 2022-11-22
Anticipated expiration: 2032-06-07

Abstract

The utility model belongs to the field of aerated concrete production, and particularly provides a combined batching system, which comprises an installation frame, a batching storage unit, a metering unit, a pouring and stirring unit and a mould unit; the mounting frame is a four-layer frame structure and is used for supporting all structural components in the combined batching system; the storage and batching unit is arranged on the fourth layer of the mounting frame and used for storing raw materials; the metering unit is arranged on the third layer of the mounting frame and is used for receiving the raw materials provided by the storage and proportioning unit and weighing the raw materials; the pouring and stirring unit is arranged on the second layer of the mounting frame and is used for uniformly stirring and mixing the raw materials weighed by the metering unit and pouring the stirred raw materials into the die unit; and the mould unit is arranged on the first layer of the mounting frame and is used for injecting the stirred and poured raw materials into a mould for forming. The problems of large occupied area, insufficient space utilization, difficult maintenance, potential safety hazards and the like of the traditional batching system are solved.

Description

Combined batching system

Technical Field

The utility model belongs to the technical field of aerated concrete produces, concretely relates to modular feed proportioning system.

Background

The aerated concrete block is a novel porous building material with light weight, high strength, heat insulation, heat resistance, flame retardance, low carbon, environmental protection, sound absorption, sound insulation, permeation resistance and strong shock resistance, has excellent properties and is widely used in the building industry. The aerated concrete block is mainly prepared from lime and cement, and can also be prepared from river sand, fly ash, ore sand, industrial waste, slag, construction waste and the like, so that waste recycling can be realized, and the aerated concrete block has the advantages of energy conservation and environmental protection. In the production of the aerated concrete block, various powdery raw materials are added into a pouring mixer in proportion, and after the ingredients are mixed, the finished product of the aerated concrete block is finally obtained through the procedures of pouring molding, cutting and autoclaving.

However, in the existing aerated concrete block batching process, the defects exist, the conventional batching system occupies a large area and is scattered, the material storage steel bin is annularly arranged around the metering system and the stirring system, and the arrangement of the material storage steel bin is difficult to realize under the condition that two metering systems and two stirring systems are required to be arranged. And the material is stored the height that the feed bin height generally can surpass steel construction factory building roofing, needs at the roofing trompil, leads to installation such as roofing purlin, various steel sheet difficult, and waterproof rainproof measure is improper all around at the hole that the roofing was reserved, probably leads to rainy day to leak the rainwater to the workshop inside, causes the potential safety hazard to production. In addition, various conveying equipment at feed bin discharge gate bottom arrange not smooth, need avoid the bearing diagonal between steel storehouse bottom steel column and the steel column, also do not have solitary access way, are unfavorable for these conveying equipment's installation, maintenance etc.. Concrete frame supports mixing system, receives the strong vibrations of pouring stirring among the batching process, and the feeding precision reduces, and feed arrangement life shortens.

SUMMERY OF THE UTILITY MODEL

The utility model aims at overcoming current feed proportioning system area big, the space utilization is not abundant, overhauls the difficulty, has the potential safety hazard scheduling problem.

Therefore, the utility model provides a combined batching system, which comprises an installation frame, a batching storage unit, a metering unit, a pouring and stirring unit and a mould unit;

the mounting frame is of a four-layer frame structure and is used for supporting all structural components in the combined batching system;

the storage and batching unit is arranged on the fourth layer of the mounting frame and used for storing raw materials;

the metering unit is arranged on the third layer of the mounting frame and is used for receiving the raw materials provided by the storage and proportioning unit and weighing the raw materials;

the pouring and stirring unit is arranged on the second layer of the mounting frame and is used for uniformly stirring and mixing various raw materials weighed by the metering unit and pouring the stirred raw materials into the die unit;

the mould unit is arranged on the first layer of the mounting frame and used for injecting the mixed slurry after stirring and pouring into a mould for forming.

Specifically, each layer of frame construction of above-mentioned installation frame all is equipped with the floor.

Specifically, the pouring and stirring unit is arranged on the second layer of the mounting frame through a separately arranged pouring and stirring support frame.

Specifically, the above-mentioned batching unit of storing includes a plurality of steel silos, the steel silo adopts the annular support installation the fourth floor of installation frame.

Specifically, a rotary stair leading to the top of the steel bin is arranged along the outer wall of the steel bin; and a dust remover is arranged at the top of the steel bin.

Specifically, an overhanging platform is arranged on the fourth layer of the mounting frame; and the cantilever platform is provided with a cooling unit.

Specifically, the second floor of above-mentioned installation frame is equipped with central control room.

Specifically, the combined batching system further comprises a lifting channel and a lifting device; the lifting channel penetrates through each layer of frame structure of the mounting frame; the lifting device runs up and down in the lifting channel.

Specifically, the combined batching system further comprises a waste slurry metering device; the waste slurry metering device is arranged around the metering unit.

Specifically, the combined batching system further comprises an auxiliary material unit; and the auxiliary material unit is used for adding auxiliary materials into the pouring and stirring unit.

Compared with the prior art, the utility model has the advantages of it is following and beneficial effect:

the utility model provides a modular batching system of this kind is according to the precedence of production flow and process, utilize four layers frame construction's installation frame to build modular combined formula's batching system from top to bottom, the level is arranged surveyability, the material flow moves towards relying on gravity top-down, need not additionally to increase the electric energy and carry the material, batching system top height can accomplish to fall to the ground with conventional traditional feed bin steel storehouse top height the same, do not increase the degree of difficulty that the strength was carried liked material to the steel storehouse, also not increase the energy consumption, whole handsome in appearance, it is tangible to arrange compact specification, can deal with conventional productivity and big productivity in a flexible way, satisfy the big raw and other materials of productivity source apart from the mill far away to the demand of configuring many sets of measurement systems and many sets of mixing systems simultaneously, area is far less than traditional steel storehouse batching system. The equipment of the whole batching system is combined in one installation frame in a centralized way, so that the equipment integration level is high, the overhaul is convenient, and the centralized management is convenient. The combined type batching system can integrally penetrate through a workshop roof and tightly seal with a steel workshop, so that waterproof measures can be conveniently taken, and water can not leak into the workshop. The installation frame can be selected for the prefabricated steel structure frame in steel structure factory, transports the direct use behind the job site, can shorten construction period. In addition, need be equipped with cold water preparation system for better regulation ground paste temperature at high temperature area aerated concrete mill, the utility model provides a cooling unit can be prepared to modular batching system in the installation frame, need not to occupy other regions in the factory building in addition.

The present invention will be described in further detail with reference to the accompanying drawings.

Drawings

Fig. 1 is a front view of the modular dispensing system provided by the present invention.

Fig. 2 is a rear view of the modular dispensing system provided by the present invention.

Fig. 3 is a left side view of the modular dispensing system provided by the present invention.

Fig. 4 is a right side view of the modular dispensing system provided by the present invention.

Fig. 5 is a top view of the modular dispensing system provided by the present invention.

Description of the reference numerals: 1. mounting the frame; 2. a floor surface; 3. a steel silo; 4. rotating the stairs; 5. a dust remover; 6. weighing; 7. a hoisting device; 8. a hoisting channel; 9. a waste slurry metering device; 10. a cooling unit; 11. pouring a stirrer; 12. a central control room; 13. turning a mould; 14. traversing the ferry vehicle; 15. and (5) constructing a steel factory building.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, are not to be construed as limiting the present invention. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

Referring to fig. 1-5, the utility model provides a combined batching system, which comprises an installation frame 1, a batching storage unit, a metering unit, a pouring and stirring unit and a mould unit; the mounting frame 1 is a four-layer frame structure and is used for supporting all structural components in the combined batching system; the storage and batching unit is arranged on the fourth layer of the mounting frame 1; the metering units are arranged on the third layer of the mounting frame 1; the pouring stirring unit is arranged on a second layer of the mounting frame 1; the mould units are arranged on a first level of the mounting frame 1. During actually putting up, installation frame 1 optional concrete frame building or steel structural framework pass the roofing of steel structure factory building 15 with installation frame 1 is whole, wear out roofing part and installation frame 1 and steel structure factory building 15 junction to installation frame 1 and seal, water repellent. The storage batching unit, the metering unit, the pouring and stirring unit and the die unit are sequentially arranged on the four-layer frame structure of the installation frame 1 from top to bottom. During the use, respectively store each for use raw materials in storing the batching unit to according to single user demand, carry the raw materials to the metering unit, metering unit can select for use metering scale 6, will weigh qualified raw materials by metering scale 6 and send into stirring pouring unit, pour into the mould unit after the raw materials stirring is mixed. The stirring and pouring unit is generally a pouring stirrer 11, the mold unit generally comprises a mold vehicle 13 and a transverse ferry vehicle 14, the pouring stirrer 11 pours the uniformly mixed mixture into the mold vehicle 13, and the transverse ferry vehicle 14 ferries the mold vehicle 13 to a corresponding traveling track for subsequent processes.

Further, each layer frame construction of installation frame 1 all is equipped with floor 2, makes things convenient for the staff to patrol and overhaul equipment.

In order to avoid that the instrument display data in the metering unit is deviated due to the fact that vibration caused by improper adjustment of the pouring and stirring unit is transmitted to the metering unit when the pouring and stirring unit works, the pouring and stirring unit is nested in the second layer of the installation frame 1 through the pouring and stirring support frame and is separated from the installation frame 1 body, namely an independent pouring and stirring machine support frame is nested in the installation frame 1, the height of the pouring and stirring machine support frame is the same as the height of a floor of the second layer of the installation frame 1, a factory with large capacity is needed, two independent pouring and stirring machine support frames can be considered to be arranged, and two pouring and stirring machines 11 are installed; in a factory with conventional capacity, the requirement can be met by arranging a pouring stirrer 11; the separate pouring mixer support frame allows the operation of pouring mixer 11 without interfering with the other components within mounting frame 1.

Specifically, store batching unit and include a plurality of steel silos 3, raw materials such as cement, quick lime are separately independent storage in different steel silos 3 as required, and production demand can be satisfied in general two to four steel silos 3. Closely arrange between steel storehouse 3 and the steel storehouse 3, install on the fourth floor frame construction of installation frame 1 through annular support, when adopting this kind of mounting method, steel storehouse 3 need not to set up solitary steel landing leg and bracing, and other auxiliary assembly of arrangement can make full use of in the space below.

The top of the steel bin 3 is provided with a dust remover 5 and other equipment, a rotary stair 4 leading to the top of the steel bin 3 is arranged along the outer wall of the steel bin 3, and a worker can reach the top of the bin through the rotary stair 4 to overhaul the equipment.

The fourth layer of the mounting frame 1 may further be provided with an overhanging platform for arranging a cooling unit 10 including equipment such as a cooling tower, which is more favorable for the equipment to dissipate heat by air.

A second level of the installation frame 1, close to the metering unit and the pouring and stirring unit, can be provided with a separate central control room 12, without occupying further areas. Central control room 12 is close to metering unit and pouring stirring unit, can seal alone, need not worry that pouring stirring unit during operation causes interference and noise pollution to central control room 12.

In the preferred embodiment, the modular batching system further comprises a handling channel 8 and a handling device 7; the lifting channel 8 penetrates through each layer of frame structure of the mounting frame 1; the lifting device 7 runs up and down in the lifting channel 8, and raw materials, parts to be replaced and the like can be conveyed to corresponding positions in the mounting frame 1 through the lifting device 7 and the lifting channel 8 according to production requirements.

The combined batching system also comprises a waste slurry metering device 9; the waste slurry metering device 9 is installed around the metering unit, and when the metering unit comprises a powder metering device and a slurry metering device, the waste slurry metering device 9 is preferably installed around the powder metering device and used for consuming, collecting and putting the waste slurry generated in the cutting process into production again.

Further, can set up in the feed proportioning system first layer and wash the ditch, utilize the ditch in the heavy grade make the waste water that produces flow to the other useless thick liquid hole of cutting unit roll-over table, compare present conventional 3 feed proportioning systems that fall to the ground in steel storehouse, can reduce waste water pit and agitating unit and waste water delivery pump, reduce equipment and energy consumption, the flow is more succinct.

The combined batching system also comprises an auxiliary material unit; and the auxiliary material unit is used for adding auxiliary materials into the pouring and stirring unit. Auxiliary material optional utilize hoisting device 7 handling to the third layer of installation frame 1, stack alone in the district of stacking that sets up on floor 2 of third layer, it is convenient to add, and the transport is convenient. The auxiliary materials are metered by an integrated single machine or a double machine and are arranged around the powder or slurry metering unit, and a separate auxiliary material adding channel is arranged. The metering of the auxiliary materials can also be arranged at a position between the second layer and the third layer of the frame structure, so that a person can conveniently stand on the third layer to add the auxiliary materials.

In a detailed implementation mode, the utility model provides a combined batching system, which comprises an installation frame 1, a batching storage unit, a metering unit, a pouring and stirring unit, a waste slurry metering device 9, an auxiliary material unit, a mould unit, a lifting channel 8 and a lifting device 7;

the mounting frame 1 is a four-layer steel structure frame prefabricated in a factory and used for supporting all structural components in the combined batching system, and a floor 2 convenient for people to walk is arranged on the upper surface of each layer of steel structure frame;

the material storage and distribution unit comprises two steel bins 3 for containing cement and two steel bins 3 for containing quicklime, as shown in fig. 5, the steel bins 3 and the steel bins 3 are closely arranged, and are mounted on a fourth layer of steel structure frame through an annular support, a discharge hole of the steel bin 3 penetrates through the fourth layer of steel structure frame and is arranged at the top of a third layer, a manual slurry gate valve is mounted at the discharge hole of the steel bin 3, a dust remover 5 is arranged at the top of the steel bin 3, and a rotary stair 4 leading to the bin top is arranged on the outer wall of the steel bin 3;

the metering unit is arranged on the third layer of the installation frame 1 and comprises four metering scales 6, wherein two metering scales correspond to the cement steel bin 3 and are used for metering slurry, two metering scales correspond to the quicklime steel bin 3 and are used for metering powder, and the four metering scales 6 are arranged around the pouring stirring unit in space; the third layer of the installation frame 1 is also provided with an overhanging platform, and a cold water tank adopting polyurethane for heat preservation is arranged on the overhanging platform;

the auxiliary material unit is arranged around the metering unit, an independent auxiliary material adding channel is arranged, and the auxiliary material metering adopts an integrated single machine and is arranged between the second layer frame structure and the third layer frame structure;

the waste slurry metering device 9 is arranged around the powder metering unit and used for consuming, collecting and putting waste slurry generated in the cutting process into production again;

the pouring and stirring unit comprises two pouring and stirring machines 11, two independent pouring and stirring support frames are nested in the second layer of the installation frame 1, and the pouring outlets of the pouring and stirring machines 11 penetrate through the second layer of steel structure frame and then are arranged at the top of the first layer; a second layer of the mounting frame 1 is provided with a separate central control room 12 close to the metering unit and the pouring and stirring unit;

the lifting channel 8 penetrates through each layer of steel structure frame of the mounting frame 1; the lifting device 7 runs up and down in the lifting channel 8;

the mould units are arranged on the second layer of the mounting frame 1 and comprise mould cars 13 and transverse ferry cars 14, and the mould cars 13 are parked on the transverse ferry cars 14.

Above-mentioned combination formula feed proportioning system has overcome current feed proportioning system area big, and space utilization is not abundant, overhauls the difficulty, has potential safety hazard scheduling problem. According to the sequence of production flow and process, the installation frame 1 with the four-layer frame structure is utilized to build a modular combined type batching system from top to bottom, the layering arrangement is clear, the material flow trend depends on gravity from top to bottom, the material is conveyed without additionally increasing electric energy, the top height of the batching system can be the same as that of a conventional traditional steel bin 3 falling to the ground, the difficulty of pneumatically conveying powdery materials to the steel bin 3 is not increased, and the energy consumption is not increased. The whole batching system has the floor area of about 168 square meters, the floor area of the batching system is reduced by about 100 square meters compared with the floor area of a conventional steel silo 3, the batching system is compact in arrangement and attractive in integral appearance, equipment of the whole batching system is combined in a frame in a centralized manner, the equipment integration level is high, personnel can inspect conveniently, the conventional production capacity and the large production capacity can be flexibly coped with, and the requirements of factories with large production capacity, large raw material sources and long distances on configuring multiple metering systems and multiple stirring systems simultaneously are met. The combined type batching system can integrally penetrate through a factory building roof and tightly seal with the steel factory building 15, so that waterproof measures can be conveniently taken, and water can not leak into the workshop. The installation frame 1 can be used for steel structure frames prefabricated in factories and directly used after being transported to a construction site, and the construction period can be shortened. In addition, aerated concrete mill need be equipped with cold water preparation system for better regulation ground paste temperature in high temperature area, the utility model provides a modular feed proportioning system can prepare cooling unit 10 in installation frame 1, need not to occupy other regions in the factory building in addition.

The above illustration is merely an illustration of the present invention, and does not limit the scope of the present invention, and all designs identical or similar to the present invention are within the scope of the present invention.

Claims

1. The utility model provides a modular feed proportioning system, includes installation frame (1), stores batching unit, metering unit, pouring stirring unit and mould unit, its characterized in that:

the mounting frame (1) is of a four-layer frame structure and is used for supporting all structural components in the combined batching system;

the storage and batching unit is arranged on the fourth layer of the mounting frame (1) and is used for storing various raw materials;

the metering unit is arranged on the third layer of the mounting frame (1) and is used for receiving the raw materials provided by the storage and proportioning unit and weighing the raw materials;

the pouring and stirring unit is arranged on the second layer of the mounting frame (1) and is used for uniformly stirring and mixing various materials weighed by the metering unit and pouring the stirred raw materials into the die unit;

the mould unit is arranged on the first layer of the mounting frame (1) and is used for injecting mixed slurry after stirring and pouring into a mould for forming.

2. The modular dispensing system of claim 1, wherein: each layer of frame structure of installation frame (1) all is equipped with floor (2).

3. The modular dispensing system of claim 1, wherein: the casting and stirring unit is arranged on the second layer of the installation frame (1) through a separately arranged casting and stirring support frame.

4. The modular dispensing system of claim 1, wherein: the storage and batching unit comprises a plurality of steel bins (3), wherein the steel bins (3) are installed on the fourth layer of the installation frame (1) through annular supports.

5. The modular dispensing system of claim 4, wherein: a rotary stair (4) communicated with the top of the steel silo (3) is arranged along the outer wall of the steel silo (3); and a dust remover (5) is arranged at the top of the steel bin (3).

6. The modular dispensing system of claim 1, wherein: an overhanging platform is arranged on the fourth layer of the mounting frame (1); and the cantilever platform is provided with a cooling unit (10).

7. The modular dispensing system of claim 1, wherein: and a central control room (12) is arranged on the second layer of the mounting frame (1).

8. The modular dispensing system of claim 1, wherein: the device also comprises a lifting channel (8) and a lifting device (7); the lifting channel (8) penetrates through each layer of frame structure of the mounting frame (1); the lifting device (7) runs up and down in the lifting channel (8).

9. The modular dispensing system of claim 1, wherein: the device also comprises a waste slurry metering device (9); the waste slurry metering device (9) is arranged around the metering unit.

10. The modular dispensing system of claim 1, wherein: also comprises an auxiliary material unit; and the auxiliary material unit is used for adding auxiliary materials into the pouring and stirring unit.