CN217859572U

CN217859572U - Laser tracking type welding workstation for welding aluminum alloy fence

Info

Publication number: CN217859572U
Application number: CN202221606207.XU
Authority: CN
Inventors: 贺义平; 刘富; 马代豪; 王伟希; 黄湛明
Original assignee: Harbin Industrial Robot Foshan Co ltd
Current assignee: Harbin Industrial Robot Foshan Co ltd
Priority date: 2022-06-26
Filing date: 2022-06-26
Publication date: 2022-11-22
Anticipated expiration: 2032-06-26

Abstract

The utility model relates to an aluminum alloy rail welded laser tracking formula weldment work station, the on-line screen storage device comprises a base, the top of base is fixed with the machine of shifting ground rail, the top left and right sides of base all is fixed with two sets of platforms that collapse, be equipped with two sets of welding machine of shifting on the machine of shifting ground rail, it is two sets of the inside of welding machine of shifting all is fixed with welding frock clamp, both sides all are fixed with welding robot around the top of base, both sides all are fixed with the welding machine around the top of base. This aluminum alloy rail welded laser tracking formula weldment work station, aluminium alloy rail welding system mainly comprise parts such as welding robot, positioner ground rail, laser tracking system and welding frock clamp, can realize synchronous welding, reach optimum welding effect, thereby it has the error to cause to weld and wear, the welding seam skew, welding strength scheduling problem inadequately to seek the automatic welding robot welding orbit of rectifying through laser tracker.

Description

Laser tracking type welding workstation for welding aluminum alloy fence

Technical Field

The utility model relates to an aluminum alloy rail processing technology field specifically is an aluminum alloy rail welded laser tracking formula weldment work station.

Background

The aluminum alloy guardrail is made of industrial aluminum, and is manufactured by a novel classical eye-splice combined process after extrusion, aging, ironing and high-temperature electrostatic spraying, the aluminum alloy guardrail is free of welding, wire connection and corner connector connection, the joints are tight, seamless, safe and reliable, the aluminum alloy guardrail is attractive, fashionable, free of rustiness and good in quality, green, environment-friendly and long in service life, the aluminum alloy guardrail is free of painting and maintenance, is new and old, tiredness and trouble of maintenance are avoided, and the comprehensive cost is lowest.

The existing aluminum alloy fence is very wide in application, and in order to improve the welding efficiency of the aluminum alloy fence, an automatic welding machine is required to be matched, manual feeding and discharging are generally used, a robot is used for welding, in the manual feeding and discharging process, the robot stops operating and consumes a long time, in addition, when the robot operates, the robot needs to wait for the feeding and discharging after the robot is welded, the time consumed in the middle is short, and the effect is greatly reduced.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides an aluminum alloy rail welded laser tracking formula weldment work station possesses the high advantage of machining efficiency, has solved artifical unloading in-process of going up, and the robot stops the function, and is long when consumeing, in addition, when the robot functions, the artifical time of need waiting for robot welding back unloading again, the middle time that consumes, the problem of the efficiency of great reduction.

(II) technical scheme

In order to achieve the above purpose, the utility model provides a following technical scheme: the utility model provides an aluminum alloy rail welded laser tracking formula weldment work station, includes the base, the top of base is fixed with the machine of shifting ground rail, the top left and right sides of base all is fixed with two sets of platforms that collapse, be equipped with two sets of machine of shifting on the machine of shifting ground rail, it is two sets of the inside of machine of shifting all is fixed with welding fixture, both sides all are fixed with welding robot around the top of base, both sides all are fixed with the welding machine around the top of base, both sides all are fixed with the robot control cabinet around the top of base.

Further, every group the quantity of collapsing the platform is two, and is located the front and back both sides of machine of shifting ground rail respectively, is relative distribution, every group the quantity of positioner is two, and just is left right distribution on the machine of shifting ground rail, is fixed with welding frock clamp between two machine of shifting of every group, the last laser tracker that is equipped with of welding robot.

Further, welding frock clamp includes the frame, be fixed with the frame between two positioner of every group, the inside of frame is fixed with the location strip, the top of frame is fixed with first cylinder, the piston end of first cylinder is fixed with the layering, the top of frame is fixed with the second cylinder, the piston end of second cylinder is fixed with the push pedal, the top of frame is fixed with the locating piece, the top of frame is fixed with the third cylinder, the piston end of third cylinder is fixed with the balancing plate, the top of frame is fixed with the fourth cylinder, the piston end of fourth cylinder is fixed with the push rod.

Further, the quantity of location strip is two, and is the front and back distribution in the frame, the standing groove that quantity is greater than ten is seted up at the top of location strip, the quantity of first cylinder is eight, and the top of frame each four of both sides around, is left and right sides equidistance and distributes.

Furthermore, the number of the second cylinders is two, the two cylinders are arranged at the front and the back of the right side of the top of the frame respectively, and the two positioning blocks are arranged at the front and the back of the left side of the top of the frame respectively.

Further, the quantity of third cylinder is six, and distributes about the top front side of frame, the quantity of fourth cylinder is four, and distributes about the inside rear side of frame, the fourth cylinder is located the front side of first cylinder.

(III) advantageous effects

Compared with the prior art, the technical scheme of the application has the following beneficial effects:

1. this aluminum alloy rail welded laser tracking formula weldment work station, through the positioner rail that sets up, be convenient for welding positioner to remove on positioner rail, the welding frock clamp that sets up, be used for the rail of treating processing to carry out the centre gripping fixed, the platform that collapses that sets up, be used for the workman to stand, can be convenient for when welding positioner removes to the position of collapsing, make things convenient for the workman of both sides to carry out unloading or material loading to welding frock clamp, the setting of two sets of welding positioner of left and right sides, it adds man-hour to be convenient for a set of welding positioner to remove to the welding position, another set of welding positioner is in the position of collapsing and is convenient for synchronous going on, make machining efficiency improve, aluminium alloy welding system mainly comprises welding robot, positioner rail, last unloading of rail, laser tracking system and welding frock clamp, the rail can realize synchronous welding, reach the optimal welding effect, thereby solve through the automatic welding robot welding orbit that corrects through laser tracker seek and have the error and cause the welding track to cross, the welding seam skew, welding strength scheduling problem.

2. This aluminum alloy rail welded laser tracking formula weldment work station, first cylinder through setting up, the layering of assembly on the first cylinder, it is fixed to it from the rail top for push down the back, the second cylinder of setting, the push pedal of assembly on the second cylinder, a right side for following the rail is spacing to it, the locating piece of setting, the cooperation push pedal is spacing to it from the left side of rail, the third cylinder of setting, a balanced board is used for promoting, it is spacing to its support tightly from the front side of rail, the fourth cylinder of setting, the push rod of assembly on the fourth cylinder, a inboard for following the rail is fixed to it, thereby make the rail spacing by the centre gripping, be convenient for weld process.

Drawings

FIG. 1 is a schematic view of the three-dimensional structure of the present invention;

fig. 2 is a schematic view of the local three-dimensional structure of the present invention.

In the figure: the welding machine comprises a base 1, a displacement machine ground rail 2, a collapse table 3, a welding displacement machine 4, a welding tool clamp 5, a welding robot 6, a welding machine 7, a robot control cabinet 8, a frame 9, a positioning strip 10, a first cylinder 11, a pressing strip 12, a second cylinder 13, a push plate 14, a positioning block 15, a third cylinder 16, a balance plate 17, a fourth cylinder 18 and a push rod 19.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-2, the laser tracking welding workstation for welding the aluminum alloy fence in the embodiment comprises a base 1, wherein a positioner ground rail 2 is fixed at the top of the base 1, two sets of collapse platforms 3 are fixed on the left and right sides of the top of the base 1, two sets of welding positioners 4 are assembled on the positioner ground rail 2, the set collapse platforms 3 are used for workers to stand, when the welding positioners 4 can move to the collapse platforms 3, the workers on two sides can conveniently perform blanking or feeding on the welding fixture 5, the left and right welding positioner 4 sets, one set of welding positioner 4 can conveniently move to a welding position, the other set of welding positioner 4 is located at the collapse platforms 3 to synchronously perform blanking and feeding, the set positioner ground rail 2 is convenient for the welding positioner 4 to move on the positioner ground rail 2, welding fixtures 5 are fixed inside the two sets of welding positioner 4, the set welding fixture 5 are used for clamping and fixing the fence to be machined, front and back sides of the top of the base 1 are fixed with welding machine ground rails 6, front and back sides of the top of the base 1 are fixed with two sides of the top of the base 1, and front and back sides of the top of the base 1 are fixed with a robot 7, and two side cabinets 8.

The working principle of the above embodiment is as follows:

(1) The utility model discloses a welding robot, including frame 9, frame 16, fourth cylinder 18, welding positioner 4, the workman on the collapse table 3 will wait to process the rail material loading on welding frock clamp 5, frame 9 supports the rail, the rail is pressed close to the piston end pulling layering 12 of first cylinder 11, the piston end of second cylinder 13 promotes push pedal 14 and supports the rail on locating piece 15, it is spacing to the both ends of controlling of rail, 16 piston ends of third cylinder promote balance plate 17 fixed to the front side of rail, fourth cylinder 18 promotes push rod 19 and supports the rail from the inboard of rail, welding positioner 4 drives welding frock clamp 5 motion, be convenient for welding robot 6 and welding machine 7 weld the rail.

(2) When one group of welding positioner 4 moves to the welding position for processing, the other group of welding positioner 4 is positioned at the position of the collapse table 3, so that the material can be synchronously fed and discharged, and the processing efficiency is improved.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrases "comprising a component of' 8230; \8230;" does not exclude the presence of additional identical elements in the process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an aluminum alloy rail welded laser tracking formula weldment work station, includes base (1), its characterized in that: the top of base (1) is fixed with machine of shifting ground rail (2), the top left and right sides of base (1) all is fixed with two sets of platforms (3) that collapse, be equipped with two sets of machine of shifting (4) on machine of shifting ground rail (2), two sets of the inside of machine of shifting (4) all is fixed with welding frock clamp (5), both sides all are fixed with welding robot (6) around the top of base (1), both sides all are fixed with welding machine (7) around the top of base (1), both sides all are fixed with robot control cabinet (8) around the top of base (1).

2. The laser tracking welding workstation for welding aluminum alloy rails according to claim 1, wherein: every group collapse the quantity of platform (3) and be two, and be located the front and back both sides of machine of shifting ground rail (2) respectively, be relative distribution, every group the quantity of machine of welding shifting (4) is two, and distributes about being on machine of shifting ground rail (2), is fixed with welding fixture (5) between two machines of welding shifting (4) of every group, be equipped with the laser tracker on welding robot (6).

3. The laser tracking welding workstation for welding aluminum alloy rails according to claim 1, wherein: welding frock clamp (5) are including frame (9), be fixed with frame (9) between two positioner of every group (4), the inside of frame (9) is fixed with location strip (10), the top of frame (9) is fixed with first cylinder (11), the piston end of first cylinder (11) is fixed with layering (12), the top of frame (9) is fixed with second cylinder (13), the piston end of second cylinder (13) is fixed with push pedal (14), the top of frame (9) is fixed with locating piece (15), the top of frame (9) is fixed with third cylinder (16), the piston end of third cylinder (16) is fixed with balance plate (17), the top of frame (9) is fixed with fourth cylinder (18), the piston end of fourth cylinder (18) is fixed with push rod (19).

4. The laser tracking welding workstation for welding the aluminum alloy fence according to claim 3, wherein: the quantity of location strip (10) is two, and distributes around being in frame (9), the standing groove that quantity is greater than ten is seted up at the top of location strip (10), the quantity of first cylinder (11) is eight, and frame (9) the top front and back both sides respectively four, be about equidistance distribution.

5. The laser tracking welding workstation for welding aluminum alloy rails according to claim 3, wherein: the number of the second cylinders (13) is two, the front side and the rear side of the right side of the top of the frame (9) are respectively provided with one, the number of the positioning blocks (15) is two, and the front side and the rear side of the left side of the top of the frame (9) are respectively provided with one.

6. The laser tracking welding workstation for welding aluminum alloy rails according to claim 3, wherein: the number of the third cylinders (16) is six, the third cylinders are distributed on the left and right sides of the front side of the top of the frame (9), the number of the fourth cylinders (18) is four, the fourth cylinders are distributed on the left and right sides of the rear side of the inside of the frame (9), and the fourth cylinders (18) are located on the front side of the first cylinders (11).