CN217857688U - Cleaning equipment is used in glass bead production - Google Patents

Abstract

The utility model relates to a cleaning equipment is used in glass bead production. The device comprises a mounting bracket, wherein the bottom of the mounting bracket is provided with a caster wheel, a first box body structure and a second box body structure are rotatably connected to the mounting bracket, and the second box body structure is positioned below the first box body structure; the mounting bracket is connected with a first positioning structure and a second positioning structure; the inner cavities of the first box body structure and the second box body structure are respectively provided with a first stirring device and a second stirring device, and the stirring device also comprises a stirring driving device for driving the first stirring device and the second stirring device to synchronously rotate; a first discharge pipe and a second discharge pipe are respectively arranged at the upper parts of the side walls of the first box body structure and the second box body structure; the bottom of the first box body structure is provided with an acid discharge port, the bottom of the second box body structure is provided with a water discharge port, and filter screens are arranged at the bottom of the first box body structure and the bottom of the second box body structure. The utility model discloses can carry out pickling and washing to glass bead, operation process convenient and fast, work efficiency is high.

Description

Cleaning equipment is used in glass bead production

Technical Field

The utility model belongs to the technical field of glass bead production facility, especially, relate to a cleaning equipment is used in glass bead production.

Background

The glass beads mean solid or hollow glass beads having a diameter of several micrometers to several millimeters, and are colorless and colored. Beads having a diameter of 0.8mm or more; beads having a diameter of 0.8mm or less are referred to as microbeads.

The glass bead is a novel silicate material and has the characteristics of transparency, adjustable refractive index, directional retro-reflection, smooth surface, good fluidity, electric insulation, stable chemical performance, heat resistance, high mechanical strength and the like. The high-strength solid micro-beads are mainly used as grinding media, grinding materials for machining, reinforcing fillers and the like, the reflective solid micro-beads are mainly used for traffic signs, art and propaganda advertisements, marine life-saving equipment, performance clothing, directional projection screens and the like, and the hollow micro-beads are mainly used for solid buoyancy materials, ultralow-temperature heat-insulating materials, engineering plastics, solid rocket fuel fillers and the like. The method is widely applied to the industries of light industry, chemical industry, textile, traffic, shipping, precision machining and the like.

The production process of the glass beads mainly adopts a powder method, and the principle of the method is that glass is crushed into required particles, the particles pass through a uniform heating zone at a certain temperature after being screened, the glass particles are melted, the beads are formed under the action of surface tension, then the glass beads are cooled and formed to naturally form round glass beads, and the glass beads need to be acid-washed and cleaned after being manufactured and then dried. Most of the existing acid washing modes are acid washing, namely, the surfaces of the glass beads are washed by adding acid, firstly, the glass beads are soaked in acid liquor, then, the mixture is dehydrated and separated, the separated glass beads are rinsed by adding water, and then, the dehydrated and separated glass beads are rinsed.

SUMMERY OF THE UTILITY MODEL

The utility model provides a cleaning equipment for producing glass beads, which has reasonable structural design, simple and convenient operation process and high working efficiency and solves the technical problems existing in the prior art.

The utility model discloses a solve the technical scheme that technical problem that exists among the well-known technique took and be: a cleaning device for glass bead production comprises a mounting support, wherein a plurality of groups of trundles are mounted at the bottom of the mounting support, a first box body structure and a second box body structure are rotatably connected to the mounting support, and the second box body structure is positioned below the first box body structure; the mounting bracket is connected with a first positioning structure and a second positioning structure which can respectively lock the turning positions of the first box body structure and the second box body structure; the inner cavities of the first box body structure and the second box body structure are respectively provided with a first stirring device and a second stirring device, and the stirring device also comprises a stirring driving device for driving the first stirring device and the second stirring device to synchronously rotate; a first discharge pipe and a second discharge pipe are respectively arranged at the upper parts of the side walls of the first box body structure and the second box body structure; the bottom of the first box body structure is provided with an acid discharge port, the bottom of the second box body structure is provided with a water discharge port, the bottom of the first box body structure is provided with a filter screen corresponding to the acid discharge port, and the bottom of the second box body structure is provided with a filter screen corresponding to the water discharge port.

The utility model has the advantages that: the utility model provides a cleaning device for producing glass beads, which can pickle the glass beads in a first box structure by arranging the first box structure and a first stirring device; by arranging the second box body structure and the second stirring device, the glass beads in the second box body structure can be washed by water; the stirring driving device can drive the first stirring device and the second stirring device to rotate, so that materials in the box body structure are stirred, and the glass beads are sufficiently pickled and washed; because first box structure and second box structure all rotate with the installing support and are connected, and the second box structure is located the below of first box structure, first location structure and second location structure that the cooperation set up, can lock and release the upset position of first box structure and second box structure, and then conveniently discharge the glass microballon of accomplishing the pickling in the first box structure to the second box structure in, and discharge the glass microballon of accomplishing the washing in the second box structure to the outside of cleaning equipment, in order to collect, and then accomplish whole glass microballon's pickling and washing process. The utility model has the advantages of simple and reasonable design, operation process convenient and fast, work efficiency is high.

Preferably: the first stirring device comprises a stirring shaft assembly which is transversely arranged, connecting end shafts can be detachably connected at two ends of the stirring shaft assembly, and the first stirring device also comprises two groups of rotary mounting sleeves which are fixedly connected on the mounting bracket, and each connecting end shaft is rotatably connected with the corresponding rotary mounting sleeve through a rolling bearing; still include the upset installation cover of rigid coupling on two terminal surfaces of box structure, each upset installation cover all rotates with the rotatory installation cover that corresponds through antifriction bearing to be connected.

Preferably: the stirring shaft assembly comprises a stirring rotating shaft which is transversely arranged, and two ends of the stirring rotating shaft are respectively detachably connected with the two groups of connecting end shafts; the stirring device also comprises a plurality of stirring rods which are arranged on the peripheral wall of the stirring rotating shaft and extend along the radial direction of the stirring rotating shaft, and a plurality of groups of stirring rods are distributed along the circumferential direction of the stirring rotating shaft at equal angles and are distributed along the axial direction of the stirring rotating shaft in a staggered way; and the stirring blade is arranged at the outer end part of the stirring rod.

Preferably: the first stirring device and the second stirring device are consistent in structure.

Preferably: the first box structure comprises a cleaning box body with an open top, a guide plate is mounted on the inner side surface of the front side wall of the cleaning box body, and the guide plate is of a herringbone structure, and the opening end of the guide plate faces the bottom surface of the cleaning box body.

Preferably: the second box structure is identical to the first box structure in structure.

Preferably: the stirring driving device comprises a stirring motor arranged on the mounting bracket, a driving chain wheel is connected to an output shaft of the stirring motor in a key manner, a first driven chain wheel is connected to a first stirring device in a key manner, a second driven chain wheel is connected to a second stirring device in a key manner, and the stirring driving device further comprises a transmission chain connected among the driving chain wheel, the first driven chain wheel and the second driven chain wheel; the chain wheel seat is arranged on the mounting support, the transverse position of the chain wheel seat can be adjusted, a tension chain wheel is rotatably connected to the chain wheel seat, and the tension chain wheel is in transmission connection with a transmission chain.

Preferably: the first positioning structure comprises a pin shaft sliding sleeve fixedly connected to the mounting bracket, a positioning pin shaft slidably connected with the pin shaft sliding sleeve is arranged in an inner cavity of the pin shaft sliding sleeve in a penetrating manner, and a pin shaft handle is arranged at the outer end part of the positioning pin shaft; the box body structure is characterized by also comprising a plurality of groups of positioning sleeves fixedly connected to the side surfaces of the corresponding box body structures, and the positioning sleeves are in plug-in fit with the positioning pin shafts.

Preferably: the first positioning structure and the second positioning structure are consistent in structure.

Preferably: a first buckle cover is hinged at an opening above the first box body structure; and a second buckle cover is buckled at the opening above the second box body structure, a feeding window is formed on the second buckle cover, and a receiving hopper is arranged at the feeding window.

Drawings

Fig. 1 is a schematic side view of the present invention;

FIG. 2 isbase:Sub>A schematic sectional view A-A of FIG. 1;

fig. 3 is a schematic perspective view of a partial structure of the present invention.

In the figure: 1. a drive sprocket; 2. a stirring motor; 3. mounting a bracket; 4. a tension sprocket; 5. a first stirring device; 5-1, connecting an end shaft; 5-2, rotating the mounting sleeve; 5-3, overturning the mounting sleeve; 5-4, a stirring rotating shaft; 5-5, a stirring rod; 5-6, stirring leaves; 6. a first driven sprocket; 7. a first case structure; 7-1, cleaning the tank body; 7-2, a guide plate; 8. a first buckle cover; 9. a first discharge pipe; 10. a second box structure; 11. a receiving hopper; 12. a second buckle cover; 13. a second discharge pipe; 14. a second driven sprocket; 15. a second stirring device; 16. a caster wheel; 17. a first positioning structure; 17-1, a positioning sleeve; 17-2, a pin shaft sliding sleeve; 17-3, a pin shaft handle; 18. an acid discharge port; 19. a second positioning structure.

Detailed Description

In order to further understand the contents, features and effects of the present invention, the following embodiments are described in detail:

referring to fig. 1, the cleaning apparatus for producing glass beads of the present invention includes a mounting frame 3 having a plurality of casters 16 mounted on the bottom thereof, a first box structure 7 and a second box structure 10 rotatably connected to the mounting frame 3, and the second box structure 10 is located below the first box structure 7.

The first tank structure 7 and the second tank structure 10 are identical in structure, and further referring to fig. 2 and 3, the first tank structure 7 comprises a cleaning tank body 7-1 with an open top, a guide plate 7-2 is mounted on the inner side surface of the front side wall of the cleaning tank body 7-1, the guide plate 7-2 is of a herringbone structure, and the open end of the guide plate 7-2 faces the bottom surface of the cleaning tank body 7-1. And the cleaning box also comprises a liquid injection pipe orifice arranged on the side wall of the cleaning box body. A first discharge pipe 9 is arranged on the inner side surface of the front side wall of the cleaning tank body of the first tank body structure 7, and the first discharge pipe 9 is positioned in the inner area of the corresponding guide plate; a second outlet pipe 13 is arranged on the inner side of the front side wall of the cleaning tank body of the second tank body structure 10, and the second outlet pipe 13 is located in the inner region of the corresponding guide plate.

In addition, an acid discharge port 18 is arranged at the bottom of the cleaning box body of the first box body structure 7, and a filter screen corresponding to the acid discharge port 18 is arranged at the bottom of the cleaning box body of the first box body structure 7; a drain port 20 is provided at the bottom of the cleaning tank body of the second tank structure 10, and a filter net corresponding to the drain port 20 is attached to the bottom of the cleaning tank body of the second tank structure 10. Solenoid valves are installed in both the acid discharge port 18 and the water discharge port 20.

Since the first box structure 7 and the second box structure 10 are both rotatably connected to the mounting bracket 3, in order to position the turning positions of the box structures, further referring to fig. 2, the present embodiment further includes a first positioning structure 17 and a second positioning structure 19 connected to the mounting bracket 3, which can respectively lock the turning positions of the first box structure 7 and the second box structure 10; the first positioning structure 17 and the second positioning structure 19 are identical in structure.

Further referring to fig. 3, the first positioning structure 17 comprises pin sliding sleeves 17-2 fixedly connected to the mounting bracket 3, wherein the pin sliding sleeves 17-2 are provided with two sets of pin sliding sleeves 17-2, the central axes of the two sets of pin sliding sleeves 17-2 are in the same horizontal plane, positioning pins slidably connected with the pin sliding sleeves 17-2 are arranged in the inner cavities of the pin sliding sleeves 17-2, and pin handles 17-3 are installed at the outer ends of the positioning pins; the box body structure is characterized by further comprising a plurality of groups of positioning sleeves 17-1 fixedly connected to the side faces of the corresponding box body structures, the plurality of groups of positioning sleeves 17-1 are distributed in the circumferential direction, and the positioning sleeves 17-1 are in inserting fit with the positioning pin shafts.

When the box body structure needs to be turned over, the positioning pin shaft is pulled out outwards to enable the positioning pin shaft to be separated from the positioning sleeve 17-1 in a splicing fit mode, then the box body structure is turned over manually, and after the box body structure is turned over to a position meeting the requirements, the positioning pin shaft is pushed inwards to enable the positioning pin shaft to be inserted into the corresponding positioning sleeve 17-1, and then the position of the box body structure is locked.

The first stirring device 5 and the second stirring device 15 are respectively arranged in the inner cavities of the first box body structure 7 and the second box body structure 10, and the stirring device further comprises a stirring driving device for driving the first stirring device 5 and the second stirring device 15 to synchronously rotate. Wherein the first stirring device 5 and the second stirring device 15 have the same structure.

As shown in fig. 2, the first stirring device 5 includes a stirring shaft assembly arranged horizontally, connecting end shafts 5-1 are detachably connected to both ends of the stirring shaft assembly, and also includes two sets of rotary mounting sleeves 5-2 fixedly connected to the mounting bracket 3, each connecting end shaft 5-1 is rotatably connected to a corresponding rotary mounting sleeve 5-2 through a rolling bearing, and an end cover is mounted on one rotary mounting sleeve 5-2. The first stirring device 5 further comprises overturning mounting sleeves 5-3 fixedly connected to two end faces of the box structure, and each overturning mounting sleeve 5-3 is rotatably connected with the corresponding rotating mounting sleeve 5-2 through a rolling bearing. The connecting end shaft 5-1, the rotary mounting sleeve 5-2 and the overturning mounting sleeve 5-3 are coaxially arranged.

In addition, as shown in fig. 2, the stirring shaft assembly comprises a stirring rotating shaft 5-4 which is transversely arranged, the stirring rotating shaft 5-4 is arranged in the inner cavity of the cleaning box body, and two ends of the stirring rotating shaft 5-4 are detachably connected with the two groups of connecting end shafts 5-1 respectively. The stirring shaft assembly also comprises a plurality of stirring rods 5-5 which are arranged on the peripheral wall of the stirring rotating shaft 5-4 and extend along the radial direction of the stirring rotating shaft, and a plurality of groups of stirring rods 5-5 are distributed along the circumferential direction of the stirring rotating shaft 5-4 at equal angles and are distributed along the axial direction of the stirring rotating shaft 5-4 in a staggered way; and the stirring blade 5-6 is arranged at the outer end part of the stirring rod 5-5. 5-6 of the stirring blades are obliquely arranged, and the included angle between the inclined plane and the horizontal plane is 30-60 degrees. The pivoted stirring shaft subassembly can stir the bottom glass bead that deposits at wasing the case body, and then carries out the efficient to glass bead and wash.

In addition, in order to reduce the procurement cost and ensure that the first stirring device 5 and the second stirring device 15 rotate synchronously, as shown in fig. 1, the stirring driving device includes a stirring motor 2 mounted on a mounting bracket 3, a driving sprocket 1 is keyed on an output shaft of the stirring motor 2, a first driven sprocket 6 is keyed on the first stirring device 5, and a second driven sprocket 14 is keyed on the second stirring device 15. Wherein, the first driven sprocket 6 is connected with the shaft key of the connecting end in the first stirring device 5, and the second driven sprocket 14 is connected with the shaft key of the connecting end in the second stirring device 15. The stirring driving device also comprises a transmission chain connected among the driving chain wheel 1, the first driven chain wheel 6 and the second driven chain wheel 14, a chain wheel seat with adjustable transverse position is arranged on the mounting bracket 3, namely, a strip-shaped hole extending transversely is arranged on the chain wheel seat, and the chain wheel seat is connected with the mounting bracket 3 through a screw penetrating through the strip-shaped hole; the chain wheel seat is rotatably connected with a tension chain wheel 4, and the tension chain wheel 4 is in transmission connection with a transmission chain.

With further reference to fig. 1, a first cover 8 is hinged at the upper opening of the first box structure 7; a second buckle cover 12 is buckled at an opening above the second box body structure 10, a feeding window is arranged on the second buckle cover 12, a material receiving hopper 11 is arranged at the feeding window, and when the first box body structure 7 is turned forwards to a discharging position, the first discharging pipe 9 is just positioned above the material receiving hopper 11.

The working process is as follows:

(1) The cleaning equipment for the glass bead production equipment carries out acid cleaning through the first box body structure 7, firstly, a mixture of the glass beads and acid cleaning solution is placed into the cleaning box body of the first box body structure 7, and clean water is injected into the cleaning box body of the second box body structure 10;

(2) The first stirring device 5 and the second stirring device 15 are driven to synchronously rotate by the stirring motor 2, the mixture in the first box structure 7 is stirred by the first stirring device 5, so that the glass beads are sufficiently pickled, after pickling is completed, the stirring motor 2 stops running, then the pickling solution is discharged through the acid discharge port 18, after the pickling solution is completely discharged, the positioning pin shaft in the first positioning structure 17 is pulled out outwards, positioning locking on the first box structure 7 is released, then the first box structure 7 is overturned towards the second box structure 10, so that the first box structure 7 is overturned to a discharging position, the positioning pin shaft is pushed inwards, the positioning pin shaft is inserted into the corresponding positioning sleeve 17-1, the position of the first box structure 7 is locked, so that the first discharging pipe 9 is just above the material receiving hopper 11, at the moment, the glass beads in a cleaning box body of the first box structure 7 slide into the first discharging pipe 9 under the guiding action of the self gravity and the guide plate 7-2, then fall into the material receiving hopper 11, and then fall into the second box structure 10, the cleaning box body 7 is reset, and the mixture in the first box structure is returned to the box structure, and the box structure is returned to be cleaned;

(3) Then start agitator motor 2 once more, first agitating unit 5 and second agitating unit 15 synchronous revolution, first agitating unit 5 stirs the mixture in first box structure 7 once more, make the glass microballon fully by the pickling, second agitating unit 15 stirs the mixture of the completion pickling in the second box structure 10, make the glass microballon fully by the washing, after the clear water is discharged from outlet 20, then remove the locking connection to second box structure 10, and overturn second box structure 10, make the glass microballon of completion washing in the second box structure 10 discharge to the collecting box of placing on installing support 3 in from second discharging pipe 13. After the operation of unloading is accomplished to second box structure 10, the upset resets and latched position, and then accomplishes whole glass bead pickling and abluent process, the utility model discloses simple structure, operation process is simple convenient, and work efficiency is high.

Claims (10)

1. A cleaning equipment for glass bead production is characterized in that: the device comprises a mounting bracket (3) with a plurality of groups of casters (16) arranged at the bottom, wherein a first box structure (7) and a second box structure (10) are rotatably connected to the mounting bracket (3), and the second box structure (10) is positioned below the first box structure (7); a first positioning structure (17) and a second positioning structure (19) which can respectively lock the turning positions of the first box body structure (7) and the second box body structure (10) are connected on the mounting bracket (3); the inner cavities of the first box body structure (7) and the second box body structure (10) are respectively provided with a first stirring device (5) and a second stirring device (15), and the stirring device further comprises a stirring driving device for driving the first stirring device (5) and the second stirring device (15) to synchronously rotate; a first discharge pipe (9) and a second discharge pipe (13) are respectively arranged on the upper parts of the side walls of the first box body structure (7) and the second box body structure (10); an acid discharge port (18) is formed in the bottom of the first box body structure (7), a water discharge port (20) is formed in the bottom of the second box body structure (10), a filter screen corresponding to the acid discharge port (18) is installed at the bottom of the first box body structure (7), and a filter screen corresponding to the water discharge port (20) is installed at the bottom of the second box body structure (10).

2. The cleaning apparatus for producing glass particles as set forth in claim 1, wherein: the first stirring device (5) comprises a stirring shaft assembly which is transversely arranged, connecting end shafts (5-1) can be detachably connected to two ends of the stirring shaft assembly, and the first stirring device also comprises two groups of rotary mounting sleeves (5-2) which are fixedly connected to the mounting bracket (3), and each connecting end shaft (5-1) is rotatably connected with the corresponding rotary mounting sleeve (5-2) through a rolling bearing; the box structure is characterized by further comprising turnover mounting sleeves (5-3) fixedly connected to the two end faces of the box structure, and each turnover mounting sleeve (5-3) is rotatably connected with the corresponding rotary mounting sleeve (5-2) through a rolling bearing.

3. The cleaning apparatus for producing glass particles as defined in claim 2, wherein: the stirring shaft component comprises a stirring rotating shaft (5-4) which is transversely arranged, and two ends of the stirring rotating shaft (5-4) are respectively detachably connected with the two groups of connecting end shafts (5-1); the stirring device also comprises a plurality of stirring rods (5-5) which are arranged on the peripheral wall of the stirring rotating shaft (5-4) and extend along the radial direction of the stirring rotating shaft, and a plurality of groups of stirring rods (5-5) are distributed along the circumferential direction of the stirring rotating shaft (5-4) at equal angles and are distributed along the axial direction of the stirring rotating shaft (5-4) in a staggered way; also comprises a stirring blade (5-6) arranged at the outer end part of the stirring rod (5-5).

4. The cleaning apparatus for producing glass particles as set forth in claim 3, wherein: the first stirring device (5) and the second stirring device (15) are consistent in structure.

5. The cleaning apparatus for producing glass particles as set forth in claim 1, wherein: the first box body structure (7) comprises a cleaning box body (7-1) with an open top, a guide plate (7-2) is mounted on the inner side face of the front side wall of the cleaning box body (7-1), the guide plate (7-2) is of a herringbone structure, and the open end of the guide plate (7-2) faces the bottom face of the cleaning box body (7-1).

6. The cleaning apparatus for producing glass particles as defined in claim 5, wherein: the second box structure (10) is identical to the first box structure (7).

7. The cleaning apparatus for producing glass particles as defined in claim 1, wherein: the stirring driving device comprises a stirring motor (2) arranged on the mounting bracket (3), a driving chain wheel (1) is connected to an output shaft of the stirring motor (2) in a key manner, a first driven chain wheel (6) is connected to a first stirring device (5) in a key manner, a second driven chain wheel (14) is connected to a second stirring device (15) in a key manner, and a transmission chain connected among the driving chain wheel (1), the first driven chain wheel (6) and the second driven chain wheel (14); the chain wheel seat is arranged on the mounting bracket (3) and is adjustable in transverse position, a tension chain wheel (4) is rotatably connected to the chain wheel seat, and the tension chain wheel (4) is in transmission connection with a transmission chain.

8. The cleaning apparatus for producing glass particles as set forth in claim 1, wherein: the first positioning structure (17) comprises a pin shaft sliding sleeve (17-2) fixedly connected to the mounting bracket (3), a positioning pin shaft in sliding connection with the pin shaft sliding sleeve (17-2) penetrates through the inner cavity of the pin shaft sliding sleeve, and a pin shaft handle (17-3) is installed at the outer end part of the positioning pin shaft; the box body structure is characterized by also comprising a plurality of groups of positioning sleeves (17-1) fixedly connected on the side surfaces of the corresponding box body structures, wherein the positioning sleeves (17-1) are in inserted fit with the positioning pin shafts.

9. The cleaning apparatus for producing glass particles as set forth in claim 8, wherein: the first positioning structure (17) and the second positioning structure (19) are consistent in structure.

10. The cleaning apparatus for producing glass particles as defined in claim 1, wherein: a first buckle cover (8) is hinged at an opening above the first box body structure (7); a second buckle cover (12) is buckled at the opening above the second box body structure (10), a feeding window is arranged on the second buckle cover (12), and a receiving hopper (11) is arranged at the feeding window.

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