CN112791681A - Preparation facilities of prevent wind dacron fabric coating agent - Google Patents
Preparation facilities of prevent wind dacron fabric coating agent Download PDFInfo
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- CN112791681A CN112791681A CN202011572303.2A CN202011572303A CN112791681A CN 112791681 A CN112791681 A CN 112791681A CN 202011572303 A CN202011572303 A CN 202011572303A CN 112791681 A CN112791681 A CN 112791681A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F21/00—Dissolving
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/145—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means
- B01F35/1452—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means using fluids
- B01F35/1453—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means using fluids by means of jets of fluid, e.g. air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/714—Feed mechanisms for feeding predetermined amounts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
- B01J19/0066—Stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a preparation device of a windproof polyester fabric coating agent, and particularly relates to the technical field of polyester fabrics. According to the invention, the exhaust pipe, the electromagnetic valve, the gas collecting box, the gas outlet and the connecting pipe are arranged, chemical reaction occurs among the raw materials in the preparation process of the coating agent, irritant gas is generated, and if the irritant gas is directly exhausted to harm human health, the gas collecting box is arranged, the electromagnetic valve is opened, the exhaust pipe guides the gas into the gas collecting box, the gas is connected into external processing equipment through the connecting pipe, and the gas is exhausted after being processed, so that the harm to the environment and human body is reduced.
Description
Technical Field
The invention relates to the technical field of polyester fabrics, in particular to a device for preparing a coating agent for windproof polyester fabrics.
Background
Polyester fiber, a scientific name, is an artificial synthetic fiber formed by polycondensation of organic dibasic acid and dihydric alcohol, and is often used for production and manufacturing of clothing and cloth based on good wrinkle resistance and wear resistance, polyester fabrics are visible everywhere in production and life nowadays, and can also be blended with other natural fibers, in order to improve the defects of water absorption, air permeability, fluffiness and the like of the fabrics, one or more layers of chemical additives can be coated on the outer surface of the polyester fiber, and the preparation of the coating agent needs to be carried out by using a special device, and raw materials such as protein solution, acrylic acid, styrene, butyl acrylate, various emulsifiers and the like required by the preparation of the coating agent are mixed, but many coating agent preparation devices on the market still have the defects of uneven feeding, inconvenient cleaning, poor environmental protection, unfavorable heat preservation and standing, poor stirring effect and the like.
In the process of implementing the invention, the inventor finds that at least the following problems in the prior art are not solved:
(1) the traditional preparation device for the polyester fabric coating agent is used for feeding solid and liquid synchronously, is easy to block and stick due to uneven feeding, and is inconvenient for quantitative feeding;
(2) the traditional preparation device of the polyester fabric coating agent is inconvenient for rapidly and powerfully washing the material residues attached to the inner wall of the tank body;
(3) the gas generated by the preparation of the traditional preparation device of the polyester fabric coating agent is directly discharged, thus being harmful to human health and polluting environment;
(4) the traditional preparation device of the polyester fabric coating agent is inconvenient to heat and preserve heat, the heat loss is fast, and the discharging quality is influenced;
(5) the traditional preparation device for the polyester fabric coating agent is inconvenient for stirring and mixing solid-liquid materials at a high speed, and the product fineness is not enough.
Disclosure of Invention
The invention aims to provide a preparation device of a windproof polyester fabric coating agent, which aims to solve the problems that solid-liquid synchronous feeding is provided in the background art, the feeding is uneven, the blockage and the adhesion are easy, and the quantitative feeding is inconvenient.
In order to achieve the purpose, the invention provides the following technical scheme: a preparation device of a windproof polyester fabric coating agent comprises a tank body and a placing frame, wherein the top end of the placing frame is fixedly connected with the tank body, two sides of the bottom end of the tank body are respectively provided with a discharge port, a cleaning mechanism is arranged in the middle of the top end of the tank body, two sides of the tank body are provided with an exhaust mechanism, the periphery of the inner wall of the tank body is provided with a heating and heat-preserving mechanism, a shearing and stirring mechanism is arranged inside the tank body, and the top end of the tank body is provided with a feeding mechanism;
feed mechanism includes the water tank, water tank fixed connection is on the top of jar body one side, be provided with the inlet tube between the bottom of water tank and the inside of the jar body, the opposite side on jar body top is provided with the feeder hopper, the bottom of feeder hopper is provided with the spiral feeding axle, the bottom of spiral feeding axle extends to the inside of the jar body, the first driving motor of top fixedly connected with of feeder hopper, shaft coupling fixedly connected with spiral feeding axle is passed through to first driving motor's output.
Preferably, the wiper mechanism comprises water distributor, high pressure nozzle, liquid reserve tank, catheter, high pressure water pump, pivot, gear motor and hollow slab, hollow slab fixed connection is in the intermediate position department on jar body top, four corners of the bottom of hollow slab have the catheter through rotary joint swing joint, hollow slab and catheter are linked together, the bottom of catheter extends to the inside of jar body and has the water distributor through rotary joint swing joint, be provided with ten groups of high pressure nozzle around the water distributor, one side of hollow slab is provided with the liquid reserve tank, the output of liquid reserve tank is provided with high pressure water pump, high pressure water pump's output is linked together through pipe and hollow slab.
Preferably, a plurality of groups of spray holes are formed in the high-pressure spray head, and the high-pressure spray head is annularly distributed around the circle center of the water distribution pipe.
Preferably, the exhaust mechanism comprises an exhaust pipe, an electromagnetic valve, a gas collecting box, a gas outlet and a connecting pipe, wherein the gas collecting box is respectively arranged at two sides of the tank body, the exhaust pipe is arranged between the gas collecting box and the inside of the tank body, the input end of the exhaust pipe extends to the inside of the tank body, the electromagnetic valve is arranged between the output end of the exhaust pipe and the gas collecting box, the gas outlet is arranged at the bottom of one end of the gas collecting box, and the connecting pipe is fixedly connected inside the gas outlet.
Preferably, the connecting pipe is externally connected with a gas processing device, and the horizontal position of the exhaust pipe is lower than the bottom end of the feeding pipe.
Preferably, heating heat preservation mechanism comprises mounting groove, installation pole, heating coil, heat preservation and thermal-insulated cotton the mounting groove sets up the both ends at jar internal wall, two sets of installation poles of the inside fixedly connected with of mounting groove, the one end fixedly connected with heating coil of installation pole, the heat preservation sets up the inner wall at the jar body, the inside packing of heat preservation has thermal-insulated cotton.
Preferably, the heating coil is distributed in a serpentine shape inside the mounting groove.
Preferably, the shearing and stirring mechanism comprises a second driving motor, a driving shaft, a first gear, a second driving shaft, a servo motor, a stirring shaft, stirring blades, a fixed rod and a rotating rod, wherein the stirring shaft is arranged in the tank body, three groups of stirring blades are fixedly connected to the outside of the stirring shaft, the servo motor is fixedly connected to the middle position of the bottom end of the tank body, the output end of the servo motor is fixedly connected with the stirring shaft through a coupler, the second driving motor is respectively arranged at the bottom ends of two sides of the tank body, the output end of the second driving motor is fixedly connected with the driving shaft through a coupler, a first driving shaft is arranged at one side of the driving shaft, a second driving shaft is arranged at one side of the first driving shaft, the first gear is fixedly sleeved at the bottom end of the first driving shaft, the second gear is fixedly sleeved at the, the first gear and the second gear are meshed with each other.
Preferably, the top end of the second transmission shaft extends to the inside of the tank body and is fixedly connected with a rotating rod, fixed rods are respectively arranged on the periphery of the rotating rod, and the top end of the rotating rod and the top end of the stirring shaft are located at the same horizontal height.
Preferably, the rotating rods are symmetrically distributed about the vertical center line of the stirring shaft, and the stirring blades are distributed at equal intervals outside the stirring shaft.
Compared with the prior art, the invention has the beneficial effects that: the device for preparing the windproof polyester fabric coating agent realizes separate feeding and automatic conveying, realizes automatic cleaning of the inner wall, realizes gas collection, realizes heating and heat preservation, and realizes high-speed stirring and mixing;
(1) the water tank is provided with the water inlet pipe, the water tank, the first driving motor, the feeding hopper, the spiral feeding shaft and the feeding pipe, water can be quantitatively added into the water tank through the water inlet pipe when the water tank is prepared, the first driving motor is started, solid powdery coating agent raw materials are poured into the feeding hopper and are conveyed into the tank body through the spiral feeding shaft, uniform feeding can be realized by controlling the rotating speed of the spiral feeding shaft, feeding blockage or powder dissolution caused by water dripping at a feeding position is avoided, the powder is adhered to the feeding position and is difficult to clean, the solid-liquid separate feeding mode is more sanitary, and quantitative feeding in a grading manner is facilitated in the preparation process;
(2) the water distributor, the high-pressure sprayer, the liquid storage tank, the liquid guide pipe, the high-pressure water pump, the rotating shaft, the speed reducing motor and the hollow plate are arranged, the prepared coating agent is discharged from the discharge port, the interior of the tank body needs to be cleaned before next use, the situation that materials are attached to the inner wall to affect use is avoided, the high-pressure water pump extracts cleaning liquid in the liquid storage tank, the cleaning liquid is guided into the water distributor through the liquid guide pipe, the cleaning liquid is sprayed out by the high-pressure sprayer, the speed reducing motor is started, the rotating shaft drives the high-pressure sprayer to rotate, the high-pressure sprayer rotates to spray and clean all positions of the inner wall, the tank body does;
(3) the coating agent is provided with the exhaust pipe, the electromagnetic valve, the gas collecting box, the gas outlet and the connecting pipe, chemical reaction occurs among the raw materials in the preparation process of the coating agent to generate irritant gas, and if the irritant gas is directly exhausted to harm human health, the gas collecting box is arranged, the electromagnetic valve is opened, the exhaust pipe guides the gas into the gas collecting box, the gas is connected into external processing equipment through the connecting pipe, and the gas is discharged after being processed, so that the harm to the environment and human bodies is reduced;
(4) the coating agent is characterized in that the coating agent is provided with a mounting groove, a mounting rod, a heating coil, a heat preservation layer and heat insulation cotton, the material is required to be heated in the process of preparing the coating agent, the heating coil is arranged in the mounting groove, the material is heated more uniformly by the heating coil wound in a snake shape, standing needs to be carried out for a period of time after heating preparation is finished, the heat insulation cotton is arranged in the first gear, heat loss is reduced, the heat preservation effect is improved, and the material is subjected to sufficient chemical and physical reactions in the tank body by matching with a stirring assembly;
(5) through being provided with second driving motor, the drive shaft, first transmission shaft, first gear, the second transmission shaft, servo motor, the (mixing) shaft, stirring vane, fixed pole and bull stick, servo motor drives the (mixing) shaft and rotates, stirring vane constantly overturns the stirring material, make solid-liquid carry out the intensive mixing, start second driving motor simultaneously, the drive shaft drives first transmission shaft and rotates, first gear and second gear meshing rotate, the second transmission shaft drives the bull stick high-speed rotation, the bull stick provides kinetic energy and drives the material rotation and constantly with fixed pole striking breakage, cooperation stirring vane forms powerful rotatory shearing force, improve the stirring effect, the solid-liquid material that will be difficult to dissolve mutually is high-efficient, disperse the emulsification evenly, obtain meticulous, stable emulsion product.
Drawings
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is a front partial schematic view of a shearing and stirring mechanism of the present invention;
FIG. 3 is a schematic elevation view of a heating coil of the present invention;
FIG. 4 is a schematic sectional elevation view of a feed tube according to the present invention;
FIG. 5 is a schematic top view of the first gear of the present invention;
FIG. 6 is a front view of a partial structure of the cleaning mechanism of the present invention.
In the figure: 1. a tank body; 2. a water inlet pipe; 3. a water tank; 4. a cleaning mechanism; 401. a water distribution pipe; 402. a high pressure spray head; 403. a liquid storage tank; 404. a catheter; 405. a high pressure water pump; 406. a rotating shaft; 407. a reduction motor; 408. a hollow slab; 5. a first drive motor; 6. a feed hopper; 7. a screw feed shaft; 8. a feed pipe; 9. an exhaust mechanism; 901. an exhaust pipe; 902. an electromagnetic valve; 903. a gas collection box; 904. an air outlet; 905. a connecting pipe; 10. a heating and heat-preserving mechanism; 1001. mounting grooves; 1002. mounting a rod; 1003. a heating coil; 1004. a heat-insulating layer; 1005. heat insulation cotton; 11. a shearing and stirring mechanism; 1101. a second drive motor; 1102. a drive shaft; 1103. a first drive shaft; 1104. a first gear; 1105. a second gear; 1106. a second drive shaft; 1107. a servo motor; 1108. a stirring shaft; 1109. a stirring blade; 1110. fixing a rod; 1111. a rotating rod; 12. a discharge port; 13. and (5) placing the shelf.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1: referring to fig. 1-6, a device for preparing a windproof polyester fabric coating agent comprises a tank body 1 and a placing frame 13, wherein the top end of the placing frame 13 is fixedly connected with the tank body 1, two sides of the bottom end of the tank body 1 are respectively provided with a discharge hole 12, a cleaning mechanism 4 is arranged in the middle of the top end of the tank body 1, two sides of the tank body 1 are provided with exhaust mechanisms 9, the periphery of the inner wall of the tank body 1 is provided with a heating and heat-preserving mechanism 10, the inside of the tank body 1 is provided with a shearing and stirring mechanism 11, and the top end of;
referring to fig. 1-6, the device for preparing the windproof polyester fabric coating agent further comprises a feeding mechanism, the feeding mechanism comprises a water tank 3, the water tank 3 is fixedly connected to the top end of one side of the tank body 1, a water inlet pipe 2 is arranged between the bottom end of the water tank 3 and the inside of the tank body 1, a feed hopper 6 is arranged on the other side of the top end of the tank body 1, a spiral feeding shaft 7 is arranged at the bottom end of the feed hopper 6, the bottom end of the spiral feeding shaft 7 extends to the inside of the tank body 1, a first driving motor 5 is fixedly connected to the top end of the feed hopper 6, the type of the first driving motor 5 can be Y90S-2, and the output end of the first driving motor 5;
specifically, as shown in fig. 1 and fig. 4, water can be quantitatively added to a water tank 3 through a water inlet pipe 2 during preparation, a first driving motor 5 is started, solid powdery coating agent raw materials are poured from a feed hopper 6 and are conveyed into a tank body 1 through a spiral feeding shaft 7, uniform feeding can be realized by controlling the rotating speed of the spiral feeding shaft 7, feeding blockage is avoided, or powder is dissolved due to water dripping at a feeding position, the powder is difficult to clean at the feeding position due to sticking, the solid-liquid separate feeding mode is more sanitary, and quantitative feeding in a preparation process is convenient in a fractional manner.
Example 2: the cleaning mechanism 4 comprises a water distribution pipe 401, a high-pressure spray nozzle 402, a liquid storage tank 403, a liquid guide pipe 404, a high-pressure water pump 405, a rotating shaft 406, a speed reduction motor 407 and a hollow plate 408, wherein the hollow plate 408 is fixedly connected to the middle position of the top end of the tank body 1, four corners of the bottom end of the hollow plate 408 are movably connected with the liquid guide pipe 404 through rotary joints, the hollow plate 408 is communicated with the liquid guide pipe 404, the bottom end of the liquid guide pipe 404 extends into the tank body 1 and is movably connected with the water distribution pipe 401 through the rotary joints, ten groups of high-pressure spray nozzles 402 are arranged around the water distribution pipe 401, the liquid storage tank 403 is arranged on one side of the hollow plate 408, the high-pressure water pump 405 is arranged at the output end of the liquid storage tank 403, the type;
a plurality of groups of spray holes are formed in the high-pressure spray nozzle 402, and the high-pressure spray nozzle 402 is annularly distributed around the circle center of the water distribution pipe 401;
specifically, as shown in fig. 1 and 6, the prepared coating agent is discharged from the discharge port 12, the interior of the tank body 1 needs to be cleaned before the coating agent is used next time, so that the material is prevented from being attached to the inner wall and affecting the use, the cleaning liquid in the liquid storage tank 403 is pumped out by the high-pressure water pump 405, is guided into the water distribution pipe 401 through the liquid guide pipe 404 and is sprayed out by the high-pressure spray nozzle 402, the speed reduction motor 407 is started, the rotating shaft 406 drives the high-pressure spray nozzle 402 to rotate, the high-pressure spray nozzle 402 rotates to spray and clean all places of the inner wall, the tank body 1 does not need to be opened for manual.
Example 3: the exhaust mechanism 9 is composed of an exhaust pipe 901, an electromagnetic valve 902, a gas collection box 903, a gas outlet 904 and a connecting pipe 905, wherein the gas collection box 903 is respectively arranged at two sides of the tank body 1, the exhaust pipe 901 is arranged between the gas collection box 903 and the inside of the tank body 1, the input end of the exhaust pipe 901 extends to the inside of the tank body 1, the electromagnetic valve 902 is arranged between the output end of the exhaust pipe 901 and the gas collection box 903, the electromagnetic valve 902 can be 2W in type, the gas outlet 904 is arranged at the bottom of one end of the gas collection box 903, and the connecting pipe 905 is;
the connecting pipe 905 is externally connected with a gas processing device, and the horizontal position of the exhaust pipe 901 is lower than the bottom end of the feeding pipe 8;
specifically, as shown in fig. 1, in the preparation process of the coating agent, chemical reactions occur between the raw materials to generate irritant gases, and if the irritant gases are directly exhausted to harm human health, a gas collection box 903 is arranged, an electromagnetic valve 902 is opened, the gas is introduced into the gas collection box 903 through an exhaust pipe 901 and then is connected to external processing equipment through a connecting pipe 905, and the gases are treated and then exhausted, so that the harm to the environment and human bodies is reduced.
Example 4: the heating and heat-preserving mechanism 10 is characterized in that a mounting groove 1001 consisting of mounting grooves 1001, mounting rods 1002, heating coils 1003, a heat-preserving layer 1004 and heat-insulating cotton 1005 is arranged at two ends of the inner wall of the tank body 1, two groups of mounting rods 1002 are fixedly connected inside the mounting groove 1001, the heating coils 1003 are fixedly connected at one ends of the mounting rods 1002, the type of the heating coils 1003 can be TA2, the heat-preserving layer 1004 is arranged on the inner wall of the tank body 1, and the heat-insulating cotton 1005 is filled inside the heat-preserving layer 1004;
the heating coil 1003 is distributed in a snake shape in the installation groove 1001;
specifically, as shown in fig. 1 and 3, the process of preparing the coating agent needs to heat the material, and by providing the heating coil 1003 in the mounting groove 1001, the heating coil 1003 coiled in a serpentine shape makes the material heated more uniformly, and needs to be stood for a period of time after the heating preparation is completed, the heat insulation cotton 1005 is provided in the first gear 1104, so that the heat loss is reduced, the heat insulation effect is improved, and the material is subjected to sufficient chemical and physical reactions in the tank body 1 by matching with the stirring component.
Example 5: the shearing and stirring mechanism 11 comprises a second driving motor 1101, a driving shaft 1102, a first driving shaft 1103, a first gear 1104, a second gear 1105, a second driving shaft 1106, a servo motor 1107, a stirring shaft 1108, stirring blades 1109, a fixed rod 1110 and a rotating rod 1111, wherein the stirring shaft 1108 is arranged inside the tank body 1, three groups of stirring blades 1109 are fixedly connected to the outside of the stirring shaft 1108, the servo motor 1107 is fixedly connected to the middle position of the bottom end of the tank body 1, the type of the servo motor 1107 can be MR-J2S-10A, the output end of the servo motor 1107 is fixedly connected with the stirring shaft 1108 through a coupler, the second driving motor 1101 is respectively arranged at the bottom ends of two sides of the tank body 1, the type of the second driving motor 1101 can be Y90L-2, the output end of the second driving motor 1101 is fixedly connected with the driving shaft 1102 through the coupler, one side of the driving shaft 1102 is provided, a second transmission shaft 1106 is arranged on one side of the first transmission shaft 1103, a first gear 1104 is fixedly sleeved at the bottom end of the first transmission shaft 1103, a second gear 1105 is fixedly sleeved at the bottom end of the second transmission shaft 1106, and the first gear 1104 and the second gear 1105 are meshed with each other;
the top end of the second transmission shaft 1106 extends into the tank body 1 and is fixedly connected with a rotating rod 1111, fixed rods 1110 are respectively arranged on the periphery of the rotating rod 1111, and the top end of the rotating rod 1111 and the top end of the stirring shaft 1108 are positioned at the same horizontal height;
the rotating rods 1111 are symmetrically distributed around the vertical center line of the stirring shaft 1108, and the stirring blades 1109 are distributed at equal intervals outside the stirring shaft 1108;
specifically, as shown in fig. 1, fig. 2 and fig. 5, the servo motor 1107 drives the stirring shaft 1108 to rotate, the stirring blade 1109 continuously overturns to stir the materials, so that solid and liquid are fully mixed, the second driving motor 1101 is started simultaneously, the driving shaft 1102 drives the first transmission shaft 1103 to rotate, the first gear 1104 and the second gear 1105 are meshed to rotate, the second transmission shaft 1106 drives the rotating rod 1111 to rotate at a high speed, the rotating rod 1111 provides kinetic energy to drive the materials to rotate and continuously collide with the fixed rod 1110 to be broken, a strong rotating shearing force is formed by matching with the stirring blade 1109, the stirring effect is improved, the solid and liquid materials which are difficult to dissolve mutually are efficiently and uniformly dispersed and emulsified, and a fine and stable emulsion product is obtained.
The working principle is as follows: when the powder coating agent feeding device is used, firstly, water can be quantitatively added into the water tank 3 through the water inlet pipe 2 during preparation, the first driving motor 5 is started, solid powder coating agent raw materials are poured into the water tank from the feed hopper 6 and are conveyed into the tank body 1 through the spiral conveying shaft 7, uniform feeding can be realized by controlling the rotating speed of the spiral conveying shaft 7, feeding blockage or powder dissolution caused by water dropping at a feeding position and adhesion at the feeding position which are difficult to clean are avoided, a solid-liquid separate feeding mode is more sanitary, and quantitative feeding in multiple times is facilitated in the preparation process.
Afterwards, servo motor 1107 drives (mixing) shaft 1108 and rotates, stirring blade 1109 constantly overturns the stirring material, make solid-liquid fully mix, start second driving motor 1101 simultaneously, drive shaft 1102 drives first transmission shaft 1103 and rotates, first gear 1104 and second gear 1105 meshing rotation, second transmission shaft 1106 drives bull stick 1111 high-speed rotation, bull stick 1111 provides kinetic energy and drives the material rotatory and constantly with fixed pole 1110 striking breakage, cooperation stirring blade 1109 forms powerful rotatory shearing force, improve the stirring effect, the solid-liquid material that will be difficult to dissolve mutually is high-efficient, disperse the emulsification evenly, obtain meticulous, stable emulsion product.
Secondly, the process of preparing the coating agent needs to heat the material, through be provided with heating coil 1003 in mounting groove 1001, and heating coil 1003 that snakelike coiling makes the material be heated more evenly, need carry out a period of stewing after the heating preparation is accomplished, is provided with thermal-insulated cotton 1005 in the first gear 1104, reduces the heat and scatters and disappears, improves the heat preservation effect, and the cooperation stirring subassembly makes the material carry out abundant chemistry and physical reaction in jar body 1.
And thirdly, in the preparation process of the coating agent, chemical reactions occur among the raw materials to generate irritant gases, and if the irritant gases are directly discharged to be harmful to human health, a gas collecting box 903 is arranged, the electromagnetic valve 902 is opened, the exhaust pipe 901 guides the gases into the gas collecting box 903 and then is connected into external processing equipment through a connecting pipe 905, and the gases are discharged after being processed, so that the harm to the environment and human bodies is reduced.
Finally, the prepared coating agent is discharged from the discharge port 12, the interior of the tank body 1 needs to be cleaned before the coating agent is used next time, the situation that the use is affected due to the fact that materials are attached to the inner wall is avoided, the cleaning liquid in the liquid storage tank 403 is pumped out by the high-pressure water pump 405, the cleaning liquid is guided into the water distribution pipe 401 through the liquid guide pipe 404 and is sprayed out by the high-pressure spray nozzle 402, the speed reducing motor 407 is started, the high-pressure spray nozzle 402 is driven by the rotating shaft 406 to rotate, the high-pressure spray nozzle 402 is used for spraying and cleaning the inner wall of the tank body, manual.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. The utility model provides a preparation facilities of prevent wind dacron fabric coating agent, includes jar body (1) and rack (13), its characterized in that: a tank body (1) is fixedly connected to the top end of the placing frame (13), discharge ports (12) are respectively arranged on two sides of the bottom end of the tank body (1), a cleaning mechanism (4) is arranged in the middle position of the top end of the tank body (1), exhaust mechanisms (9) are arranged on two sides of the tank body (1), heating and heat-insulating mechanisms (10) are arranged on the periphery of the inner wall of the tank body (1), a shearing and stirring mechanism (11) is arranged inside the tank body (1), and a feeding mechanism is arranged on the top end of the tank body (1);
feed mechanism includes water tank (3), water tank (3) fixed connection is on the top of the jar body (1) one side, be provided with inlet tube (2) between the bottom of water tank (3) and the inside of the jar body (1), the opposite side on the jar body (1) top is provided with feeder hopper (6), the bottom of feeder hopper (6) is provided with spiral feeding shaft (7), the bottom of spiral feeding shaft (7) extends to the inside of the jar body (1), the first driving motor (5) of top fixedly connected with of feeder hopper (6), shaft coupling fixedly connected with spiral feeding shaft (7) are passed through to the output of first driving motor (5).
2. The preparation device of the coating agent for windproof polyester fabrics according to claim 1, wherein the preparation device comprises: the cleaning mechanism (4) comprises a water distribution pipe (401), a high-pressure spray nozzle (402), a liquid storage tank (403), a liquid guide pipe (404), a high-pressure water pump (405), a rotating shaft (406), a speed reduction motor (407) and a hollow plate (408), wherein the hollow plate (408) is fixedly connected to the middle position of the top end of the tank body (1), four corners of the bottom end of the hollow plate (408) are movably connected with the liquid guide pipe (404) through rotary joints, the hollow plate (408) is communicated with the liquid guide pipe (404), the bottom end of the liquid guide pipe (404) extends into the tank body (1) and is movably connected with the water distribution pipe (401) through the rotary joints, ten groups of high-pressure spray nozzles (402) are arranged around the water distribution pipe (401), the liquid storage tank (403) is arranged on one side of the hollow plate (408), and the high-pressure water pump (405), the output end of the high-pressure water pump (405) is communicated with the hollow plate (408) through a guide pipe.
3. The preparation device of the coating agent for windproof polyester fabrics according to claim 2, wherein the preparation device comprises: the high-pressure spray nozzle (402) is internally provided with a plurality of groups of spray holes, and the high-pressure spray nozzle (402) is annularly distributed around the circle center of the water distribution pipe (401).
4. The preparation device of the coating agent for windproof polyester fabrics according to claim 1, wherein the preparation device comprises: the exhaust mechanism (9) is composed of an exhaust pipe (901), an electromagnetic valve (902), a gas collecting box (903), a gas outlet (904) and a connecting pipe (905), wherein the gas collecting box (903) is respectively arranged at two sides of the tank body (1), the exhaust pipe (901) is arranged between the gas collecting box (903) and the tank body (1), the input end of the exhaust pipe (901) extends to the inside of the tank body (1), the electromagnetic valve (902) is arranged between the output end of the exhaust pipe (901) and the gas collecting box (903), the gas outlet (904) is arranged at the bottom of one end of the gas collecting box (903), and the connecting pipe (905) is fixedly connected inside the gas outlet (904).
5. The preparation device of the coating agent for windproof polyester fabrics according to claim 4, wherein the preparation device comprises: the connecting pipe (905) is externally connected with a gas processing device, and the horizontal position of the exhaust pipe (901) is lower than the bottom end of the feeding pipe (8).
6. The preparation device of the coating agent for windproof polyester fabrics according to claim 1, wherein the preparation device comprises: heating heat preservation mechanism (10) comprises mounting groove (1001), installation pole (1002), heating coil (1003), heat preservation (1004) and thermal-insulated cotton (1005), mounting groove (1001) sets up the both ends at jar body (1) inner wall, two sets of installation poles (1002) of inside fixedly connected with of mounting groove (1001), the one end fixedly connected with heating coil (1003) of installation pole (1002), heat preservation (1004) set up the inner wall at jar body (1), the inside packing of heat preservation (1004) has thermal-insulated cotton (1005).
7. The preparation device of the coating agent for windproof polyester fabrics according to claim 6, wherein the coating agent comprises: the heating coil (1003) is distributed in a snake shape in the installation groove (1001).
8. The preparation device of the coating agent for windproof polyester fabrics according to claim 1, wherein the preparation device comprises: the shearing and stirring mechanism (11) is composed of a second driving motor (1101), a driving shaft (1102), a first driving shaft (1103), a first gear (1104), a second gear (1105), a second driving shaft (1106), a servo motor (1107), a stirring shaft (1108), stirring blades (1109), a fixed rod (1110) and a rotating rod (1111), wherein the stirring shaft (1108) is arranged inside the tank body (1), three groups of stirring blades (1109) are fixedly connected to the outside of the stirring shaft (1108), the servo motor (1107) is fixedly connected to the middle position of the bottom end of the tank body (1), the output end of the servo motor (1107) is fixedly connected with the stirring shaft (1108) through a coupler, the second driving motor (1101) is respectively arranged at the bottom ends of two sides of the tank body (1), the output end of the second driving motor (1101) is fixedly connected with the driving shaft (1102) through a coupler, one side of drive shaft (1102) is provided with first transmission shaft (1103), one side of first transmission shaft (1103) is provided with second transmission shaft (1106), the fixed cover in bottom of first transmission shaft (1103) has first gear (1104), the fixed cover in bottom of second transmission shaft (1106) has second gear (1105), first gear (1104) and second gear (1105) intermeshing.
9. The preparation method of the windproof polyester fabric coating agent according to claim 8, characterized in that: firstly, water can be quantitatively added into a water tank 3 through a water inlet pipe 2 during preparation, a first driving motor 5 is started, solid powdery coating agent raw materials are poured into the tank body 1 from a feed hopper 6 and are conveyed into the tank body through a spiral conveying shaft 7, and uniform feeding can be realized by controlling the rotating speed of the spiral conveying shaft 7; then, the servo motor 1107 drives the stirring shaft 1108 to rotate, the stirring blade 1109 continuously overturns and stirs materials, so that solid and liquid are fully mixed, meanwhile, the second driving motor 1101 is started, the driving shaft 1102 drives the first driving shaft 1103 to rotate, the first gear 1104 and the second gear 1105 are meshed to rotate, the second driving shaft 1106 drives the rotating rod 1111 to rotate at a high speed, the rotating rod 1111 provides kinetic energy to drive the materials to rotate and continuously collide with the fixed rod 1110 for crushing, and strong rotating shearing force is formed by matching with the stirring blade 1109; secondly, the material needs to be heated in the process of preparing the coating agent, the heating coil 1003 is arranged in the mounting groove 1001, the material is heated more uniformly by the heating coil 1003 wound in a snake shape, standing needs to be carried out for a period of time after heating preparation is finished, and heat insulation cotton 1005 is arranged in the first gear 1104; thirdly, in the preparation process of the coating agent, chemical reactions occur among the raw materials to generate irritant gases, and if the irritant gases are directly exhausted to harm human health, a gas collecting box 903 is arranged, the electromagnetic valve 902 is opened, and the gas is introduced into the gas collecting box 903 through the exhaust pipe 901 and then is connected into external processing equipment through a connecting pipe 905;
finally, the prepared coating agent is discharged from the discharge port 12, the interior of the tank body 1 needs to be cleaned before the coating agent is used next time, so that the situation that the use is affected due to the fact that materials are attached to the inner wall is avoided, the cleaning liquid in the liquid storage tank 403 is pumped out by the high-pressure water pump 405, is guided into the water distribution pipe 401 through the liquid guide pipe 404 and is sprayed out by the high-pressure spray nozzle 402, the speed reducing motor 407 is started, the high-pressure spray nozzle 402 is driven to rotate by the rotating shaft 406, and the high-pressure spray nozzle 402 is rotated to spray and.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011572303.2A CN112791681A (en) | 2020-12-28 | 2020-12-28 | Preparation facilities of prevent wind dacron fabric coating agent |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011572303.2A CN112791681A (en) | 2020-12-28 | 2020-12-28 | Preparation facilities of prevent wind dacron fabric coating agent |
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| CN112791681A true CN112791681A (en) | 2021-05-14 |
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| CN202011572303.2A Pending CN112791681A (en) | 2020-12-28 | 2020-12-28 | Preparation facilities of prevent wind dacron fabric coating agent |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114011355A (en) * | 2021-11-11 | 2022-02-08 | 广东壹豪新材料科技股份有限公司 | Efficient preparation production line and preparation method of polyphenylene sulfide |
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