CN219744527U - Stirring device for preparing fully-synthesized green microemulsified cutting fluid - Google Patents

Stirring device for preparing fully-synthesized green microemulsified cutting fluid Download PDF

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Publication number
CN219744527U
CN219744527U CN202320593334.9U CN202320593334U CN219744527U CN 219744527 U CN219744527 U CN 219744527U CN 202320593334 U CN202320593334 U CN 202320593334U CN 219744527 U CN219744527 U CN 219744527U
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cutting fluid
stirring
green
fixedly connected
motor
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许德洪
陶传建
沙洪鑫
宿军
王怀玉
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Dalian Huixin Chemical Technology Co ltd
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Dalian Huixin Chemical Technology Co ltd
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Abstract

The utility model relates to the technical field of cutting fluid stirring processing, in particular to a stirring device for preparing a fully-synthesized green microemulsified cutting fluid, wherein the lower end of a transmission rod penetrates through a stirring box, the lower end of the transmission rod is fixedly connected with a rotating rod through a coupler, a plurality of stirring blades are fixedly connected to the outer side of the rotating rod, and a stirring block is fixedly connected to the bottom end of the rotating rod. This agitating unit is used in preparation of full synthetic green microemulsion cutting fluid, when the agitator tank inner wall that the stirring was accomplished has residual, the motor can drive the dwang and rotate, the dwang can drive the bell and spigot joint ring that cup joints and rotate, the bell and spigot joint ring that rotates can drive many extension bars and rotate at the agitator tank inside, the mounting panel can drive the scraper blade and scrape off the residual green microemulsion cutting fluid on the agitator tank inner wall, avoided green microemulsion cutting fluid can solidify inside the agitator tank, finally reduced the influence to the follow-up work of agitator unit for the preparation of full synthetic green microemulsion cutting fluid.

Description

Stirring device for preparing fully-synthesized green microemulsified cutting fluid
Technical Field
The utility model relates to the technical field of cutting fluid stirring processing, in particular to a stirring device for preparing a fully-synthesized green microemulsified cutting fluid.
Background
With the development of industry, some new cutting technologies and corresponding products are developed in succession, and the fully-synthesized green microemulsified cutting fluid is more and more popular in face of the improvement of human environmental awareness. The fully synthesized green microemulsified cutting fluid needs to be prepared and stirred.
For example, the authorized publication number of CN210332413U is named as a stirring device for preparing fully-synthesized green microemulsified cutting fluid, although a plurality of stock solutions can be added through a liquid storage tank and a flow controller to prevent the mixing of the stock solutions, so that the adding proportion of the stock solutions can be controlled more precisely, and a temperature sensor and a temperature controller can effectively control the stirring temperature of the microemulsified cutting fluid to keep the stirring temperature at a proper temperature all the time, and a plurality of blades are in spiral shape, so that the stirring efficiency is improved. The stirring blade is adopted to rotate so that the total synthetic green micro-emulsified cutting fluid in the stirring device is mixed and prepared, but the total synthetic green micro-emulsified cutting fluid becomes more viscous and has adhesiveness after being stirred, so that when the micro-emulsified cutting fluid is discharged after being prepared, a layer of micro-emulsified cutting fluid is left on the inner wall of the stirring box, and the adhered micro-emulsified cutting fluid is in a semi-closed state of the stirring box, so that the stirring box is difficult to clean, and finally the total synthetic green micro-emulsified cutting fluid is gradually solidified on the inner wall of the stirring box, so that the subsequent use of the stirring device for preparing the total synthetic green micro-emulsified cutting fluid is influenced.
Meanwhile, the existing stirring device for preparing the fully-synthesized green micro-emulsified cutting fluid is used for stirring and mixing the fully-synthesized green micro-emulsified cutting fluid with high strength by utilizing rotating stirring blades in a stirring box, then a layer of bubbles generated by stirring exist on the surface of the discharged micro-emulsified cutting fluid during discharging, and finally, when the cutting fluid is collected, the bubbles on the surface of the discharged micro-emulsified cutting fluid are removed by an additional means, so that the preparation time of the micro-emulsified cutting fluid is prolonged, and the working efficiency of the stirring device for preparing the fully-synthesized green micro-emulsified cutting fluid is reduced.
Disclosure of Invention
The utility model aims to solve the problems that the follow-up work and the working efficiency are affected by the existing stirring device for preparing the fully-synthesized green microemulsified cutting fluid.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a full synthetic green stirring device for microemulsion cutting fluid preparation, includes base, agitator tank and roof-rack, agitator tank fixed mounting is at the top surface of base, the top fixed mounting of agitator tank has the roof-rack, the below of roof-rack is equipped with microemulsion cutting fluid preparation stirring device, microemulsion cutting fluid preparation stirring device includes motor, dwang and stirring leaf, motor fixed mounting is in the top of roof-rack, the output shaft of motor runs through the roof-rack, and the output shaft of motor passes through the bearing and rotates with the roof-rack and link to each other, the output shaft of motor passes through reduction gear fixedly connected with transfer line, the lower extreme of transfer line runs through the agitator tank, and the lower extreme of transfer line passes through the shaft coupling and links to each other with the dwang is fixed, the outside fixedly connected with many stirring leaves of dwang, the bottom fixedly connected with stirring piece of dwang.
Two feeding holes are fixedly formed in the inner side of the top frame, and the lower ends of the two feeding holes are fixedly communicated with the top end of the stirring box.
The outer side of the rotating rod is provided with a green microemulsified cutting fluid cleaning device;
the green microemulsified cutting fluid cleaning device comprises a sleeve ring, an extension rod and a mounting plate;
the two sleeving rings are fixedly sleeved on the outer sides of the rotating rods, the two sleeving rings are fixedly connected with a plurality of extension rods on two sides, the front ends of the extension rods are fixedly connected with mounting plates, the two mounting plates are fixedly arranged on the outer sides of the mounting plates and are movably connected with the scraping plates, and the two scraping plates are movably connected with the inside of the stirring box.
The lower end of the stirring box is fixedly provided with a green microemulsified cutting fluid filtering and discharging device;
the green microemulsified cutting fluid filtering and discharging device comprises a discharging pipe, a treatment box and an electromagnetic valve;
the unloading pipe is fixed to be linked together in the bottom of agitator tank, the lower extreme fixed communication of unloading pipe has the processing case, the inside upper end fixed mounting of processing case has first filter, the inside lower extreme fixed mounting of processing case has the second filter, the lower extreme fixed communication of processing case has the solenoid valve.
The lower extreme fixed mounting of base has many spinal branch daggers, the outside fixed mounting of agitator tank has control panel, control panel links to each other with the motor electrical property, control panel links to each other with the solenoid valve electrical property, the fixed observation window of seting up in the outside of agitator tank.
The stirring device for preparing the total-synthesis green microemulsified cutting fluid has the beneficial effects that: this agitating unit is used in preparation of full synthetic green microemulsion cutting fluid, the scraper blade adopts rubber materials texture comparatively soft to scrape gets effectually, when the agitator tank inner wall that the stirring was accomplished has remaining, connect the power starter motor, the motor can drive the dwang and rotate, then the dwang can drive the bell and spigot joint ring of cup jointing and rotate, the pivoted bell and spigot joint ring can drive many extension bars and rotate at the agitator tank inside, afterwards the extension bar can drive the mounting panel and rotate on the agitator tank inner wall, the mounting panel can drive the scraper blade and scrape down the residual green microemulsion cutting fluid on the agitator tank inner wall, the green microemulsion cutting fluid that has utilized the scraper blade to keep inside the agitator tank is cleared up, green microemulsion cutting fluid can solidify inside the agitator tank, finally reduced the influence to the follow-up work of agitator tank is used in preparation of full synthetic green microemulsion cutting fluid.
The inside of the treatment box can be flowed into along the unloading pipe by the inside of stirring mixed green microemulsion cutting fluid of stirring box, first filter has adopted the plastics panel that has the hole mesh, can filter the big foam on green microemulsion cutting fluid top layer, the second filter adopts the less fibrous filter screen of hole mesh to make, can filter the inside little foam of green microemulsion cutting fluid, finally start the solenoid valve through control panel, discharge the inside green microemulsion cutting fluid of treatment box and utilize or store, two-layer filtration system has been utilized, carry out filtration treatment with the foam that green microemulsion cutting fluid stirring formed, finally reduced staff's extra work load, make the work efficiency of whole synthetic agitating unit for the preparation of green microemulsion cutting fluid promote.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a front cross-sectional view of FIG. 1;
FIG. 3 is a schematic top view of FIG. 2;
FIG. 4 is an enlarged cross-sectional view of the portion A of FIG. 2;
fig. 5 is an enlarged sectional view of the portion B in fig. 2.
In the figure: 1. base, 2, agitator tank, 3, roof-rack, 4, observation window, 5, control panel, 6, support column, 7, emulsion cutting fluid preparation agitating unit, 71, motor, 72, transfer line, 73, dwang, 74, stirring leaf, 75, stirring piece, 8, green microemulsion cutting fluid cleaning device, 81, cup joint ring, 82, extension rod, 83, mounting panel, 84, scraper blade, 9, green microemulsion cutting fluid filters discharging device, 91, unloading pipe, 92, processing tank, 93, first filter, 94, second filter, 95, solenoid valve, 10, throw the material hole.
Detailed Description
The utility model is further described below with reference to the accompanying drawings:
referring to fig. 1-5, a stirring device for preparing fully-synthesized green microemulsified cutting fluid comprises a base 1, a stirring box 2 and a top frame 3, wherein the stirring box 2 is fixedly arranged on the top surface of the base 1, the top end of the stirring box 2 is fixedly provided with the top frame 3, a microemulsified cutting fluid preparation stirring device 7 is arranged below the top frame 3, the microemulsified cutting fluid preparation stirring device 7 comprises a motor 71, a rotating rod 73 and stirring blades 74, the motor 71 is fixedly arranged above the top frame 3, when the motor 71 is selected, the motor can be of a motor model which can meet the use requirement, an output shaft of the motor 71 penetrates through the top frame 3, the output shaft of the motor 71 is rotationally connected with the top frame 3 through a bearing, the output shaft of the motor 71 is fixedly connected with a transmission rod 72 through a speed reducer, the lower end of the transmission rod 72 penetrates through the stirring box 2, and the lower end of the transmission rod 72 is fixedly connected with the rotating rod 73 through a coupling, the outer side of the rotating rod 73 is fixedly connected with a plurality of stirring blades 74, the stirring blades 74 are designed into a fan shape, the larger area can be enlarged, the bottom end of the rotating rod 73 is fixedly connected with a stirring block 75, when the raw material of the green micro-emulsified cutting fluid is put into the stirring box 2, the motor 71 is connected with an external power supply, the motor 71 drives the transmission rod 72 at the lower end to rotate through a speed reducer, then the transmission rod 72 drives the rotating shaft 73 at the lower end to rotate through a coupling, then the rotating shaft 73 drives the stirring blades 74 to rotate in the stirring box 2 to stir and mix the green micro-emulsified cutting fluid, meanwhile, the stirring block 75 at the lower end stirs the raw material of the green micro-emulsified cutting fluid at the bottom to turn up to improve the stirring uniformity, the lower end of the base 1 is fixedly provided with a plurality of support columns 6, the support columns 6 are used for supporting the base 1, the outer side of the stirring box 2 is fixedly provided with a control panel 5, the control panel 5 is electrically connected with the motor 71, the control panel 5 is electrically connected with the electromagnetic valve 95, and the observation window 4 is fixedly arranged on the outer side of the stirring tank 2.
Referring to fig. 1-3 and 5, two feeding holes 10 are fixedly formed in the inner side of the top frame 3, the lower ends of the two feeding holes 10 are fixedly communicated with the top end of the stirring tank 2, green micro-emulsified cutting fluid raw materials are fed into the stirring tank 2 through the two feeding holes 10, a green micro-emulsified cutting fluid cleaning device 8 is arranged on the outer side of the rotating rod 73, the green micro-emulsified cutting fluid cleaning device 8 comprises a sleeve ring 81, an extension rod 82 and a mounting plate 83, the two sleeve rings 81 are fixedly sleeved on the outer side of the rotating rod 73, a plurality of extension rods 82 are fixedly connected to the two sides of the two sleeve rings 81, the front ends of the plurality of extension rods 82 are fixedly connected with the mounting plate 83, the outer sides of the two mounting plates 83 are fixedly provided with the scraping plates 84, the scraping plates 84 are made of rubber materials, the scraping effect is good, the two scraping plates 84 are movably connected with the inside of the stirring tank 2, when residual exists on the inner wall of the stirring tank 2 after stirring is completed, the power supply is connected with the starting motor 71, the motor 71 can drive the rotating rod 73 to rotate, then the rotating rod 73 can drive the sleeved ring 81 to rotate, the rotating sleeved ring 81 can drive the plurality of extending rods 82 to rotate in the stirring tank 2, then the extending rods 82 can drive the mounting plates 83 to rotate on the inner wall of the stirring tank 2, and the mounting plates 83 can drive the scraping plates 84 to scrape residual green micro-emulsified cutting fluid on the inner wall of the stirring tank 2;
the scraper blade 84 adopts rubber material texture comparatively soft to scrape and gets effectually, when stirring is accomplished agitator tank 2 inner wall has remaining, connect power starter motor 71, motor 71 can drive dwang 73 rotation, then dwang 73 can drive the cup joint ring 81 that cup joints and rotate, the rotating cup joint ring 81 can drive many extension bars 82 and rotate at agitator tank 2 inside, afterwards extension bars 82 can drive mounting panel 83 and rotate on agitator tank 2 inner wall, mounting panel 83 can drive scraper blade 84 and scrape down the residual green microemulsion cutting fluid on the agitator tank 2 inner wall, the green microemulsion cutting fluid that has utilized the scraper blade to keep up the agitator tank inside is clear up, green microemulsion cutting fluid has been avoided can solidify inside agitator tank 2, finally reduced the influence to the follow-up work of agitator device for the preparation of full synthetic green microemulsion cutting fluid.
Referring to fig. 1-5, a green micro-emulsified cutting fluid filtering and discharging device 9 is fixedly arranged at the lower end of a stirring tank 2, the green micro-emulsified cutting fluid filtering and discharging device 9 comprises a blanking pipe 91, a processing tank 92 and an electromagnetic valve 95, the blanking pipe 91 is fixedly communicated with the bottom end of the stirring tank 2, the green micro-emulsified cutting fluid after being stirred and mixed in the stirring tank 2 flows into the processing tank 92 along the blanking pipe 91, the lower end of the blanking pipe 91 is fixedly communicated with the processing tank 92, a first filter plate 93 is fixedly arranged at the upper end of the interior of the processing tank 92, the first filter plate 93 is made of a plastic plate with holes, the big foam on the top layer of the green micro-emulsified cutting fluid can be filtered, a second filter plate 94 is fixedly arranged at the lower end of the interior of the processing tank 92, the second filter plate 94 is made of a fiber filter screen with smaller holes, the small foam in the green micro-emulsified cutting fluid can be filtered, the lower end of the processing tank 92 is fixedly communicated with the electromagnetic valve 95, and finally the electromagnetic valve 95 is started by the control panel 5, the green micro-emulsified cutting fluid in the processing tank 92 is discharged or stored;
the green micro-emulsified cutting fluid after being stirred and mixed in the stirring box 2 flows into the treatment box 92 along the discharging pipe 91, the first filter plate 93 is made of a plastic plate with holes, large foam on the top layer of the green micro-emulsified cutting fluid can be filtered, the second filter plate 94 is made of a fiber filter screen with smaller holes, small foam in the green micro-emulsified cutting fluid can be filtered, finally, the electromagnetic valve 95 is started through the control panel 5, the green micro-emulsified cutting fluid in the treatment box 92 is discharged and utilized or stored, a two-layer filtering system is utilized, and the foam formed by stirring the green micro-emulsified cutting fluid is filtered, so that the additional workload of workers is finally reduced, and the working efficiency of the stirring device for preparing the fully-synthesized green micro-emulsified cutting fluid is improved.
Working principle:
when the raw materials of the green micro-emulsified cutting fluid are thrown into the stirring box 2, an external power supply is connected to start a motor 71, the motor 71 drives a transmission rod 72 at the lower end to rotate through a speed reducer, then the transmission rod 72 drives a rotating shaft 73 at the lower end to rotate through a coupler, then the rotating shaft 73 drives a stirring blade 74 to rotate in the stirring box 2 to stir and mix the raw materials of the green micro-emulsified cutting fluid, and meanwhile a stirring block 75 at the lower end stirs the raw materials of the green micro-emulsified cutting fluid at the bottom to turn up so as to improve the stirring uniformity;
then the scraping plate 84 is made of soft rubber materials, when residual exists on the inner wall of the stirred tank 2 after stirring, the stirring tank is connected with the power supply starting motor 71, the motor 71 can drive the rotating rod 73 to rotate, then the rotating rod 73 can drive the sleeved ring 81 to rotate, the rotating sleeved ring 81 can drive the plurality of extension rods 82 to rotate in the stirred tank 2, then the extension rods 82 can drive the mounting plate 83 to rotate on the inner wall of the stirred tank 2, the mounting plate 83 can drive the scraping plate 84 to scrape residual green micro-emulsified cutting fluid on the inner wall of the stirred tank 2, and the residual green micro-emulsified cutting fluid in the stirred tank is cleaned by the scraping plate;
finally, the green micro-emulsified cutting fluid after being stirred and mixed in the stirring tank 2 flows into the treatment tank 92 along the discharging pipe 91, the first filter plate 93 is made of a plastic plate with holes, large foam on the top layer of the green micro-emulsified cutting fluid can be filtered out, the second filter plate 94 is made of a fiber filter screen with smaller holes, small foam in the green micro-emulsified cutting fluid can be filtered, and finally, the electromagnetic valve 95 is started through the control panel 5, so that the green micro-emulsified cutting fluid in the treatment tank 92 is discharged for use or storage.

Claims (2)

1. The utility model provides a full synthetic green microemulsion cutting fluid preparation is with agitating unit, includes base (1), agitator tank (2) and roof-rack (3), its characterized in that: the stirring box (2) is fixedly arranged on the top surface of the base (1), a top frame (3) is fixedly arranged at the top end of the stirring box (2), a micro-emulsified cutting fluid preparation stirring device (7) is arranged below the top frame (3), the micro-emulsified cutting fluid preparation stirring device (7) comprises a motor (71), a rotating rod (73) and stirring blades (74), the motor (71) is fixedly arranged above the top frame (3), an output shaft of the motor (71) penetrates through the top frame (3), an output shaft of the motor (71) is rotationally connected with the top frame (3) through a bearing, a transmission rod (72) is fixedly connected with an output shaft of the motor (71) through a speed reducer, the lower end of the transmission rod (72) penetrates through the stirring box (2), the lower end of the transmission rod (72) is fixedly connected with the rotating rod (73) through a coupler, the outer side of the rotating rod (73) is fixedly connected with a plurality of stirring blades (74), and a stirring block (75) is fixedly connected with the bottom end of the rotating rod (73); two feeding holes (10) are fixedly formed in the inner side of the top frame (3), and the lower ends of the two feeding holes (10) are fixedly communicated with the top end of the stirring box (2); the outer side of the rotating rod (73) is provided with a green microemulsified cutting fluid cleaning device (8);
the green microemulsified cutting fluid cleaning device (8) comprises a sleeve joint ring (81), an extension rod (82) and a mounting plate (83); the two sleeving rings (81) are fixedly sleeved on the outer sides of the rotating rods (73), a plurality of extension rods (82) are fixedly connected to the two sides of the two sleeving rings (81), mounting plates (83) are fixedly connected to the front ends of the extension rods (82), scraping plates (84) are fixedly mounted on the outer sides of the two mounting plates (83), and the two scraping plates (84) are movably connected with the inside of the stirring box (2); the lower end of the stirring box (2) is fixedly provided with a green microemulsified cutting fluid filtering and discharging device (9);
the green microemulsified cutting fluid filtering and discharging device (9) comprises a discharging pipe (91), a treatment box (92) and an electromagnetic valve (95); the blanking pipe (91) is fixedly connected to the bottom end of the stirring box (2), the lower end of the blanking pipe (91) is fixedly connected with the treatment box (92), the first filter plate (93) is fixedly arranged at the upper end of the inside of the treatment box (92), the second filter plate (94) is fixedly arranged at the lower end of the inside of the treatment box (92), and the electromagnetic valve (95) is fixedly connected to the lower end of the treatment box (92).
2. The stirring device for preparing the fully-synthetic green microemulsified cutting fluid according to claim 1, wherein the stirring device is characterized in that: the utility model discloses a stirring box, including base (1), control panel (5), solenoid valve (95) and observation window (4) have been seted up to the lower extreme fixed mounting of base (1), the outside fixed mounting of agitator tank (2) has control panel (5), control panel (5) link to each other with motor (71) electrical property, control panel (5) link to each other with solenoid valve (95) electrical property, the outside of agitator tank (2) is fixed.
CN202320593334.9U 2023-03-24 2023-03-24 Stirring device for preparing fully-synthesized green microemulsified cutting fluid Active CN219744527U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320593334.9U CN219744527U (en) 2023-03-24 2023-03-24 Stirring device for preparing fully-synthesized green microemulsified cutting fluid

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Application Number Priority Date Filing Date Title
CN202320593334.9U CN219744527U (en) 2023-03-24 2023-03-24 Stirring device for preparing fully-synthesized green microemulsified cutting fluid

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118217872A (en) * 2024-05-27 2024-06-21 中国石油大学(华东) Dynamic sustainable generation and injection device for viscoelastic foam and application thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118217872A (en) * 2024-05-27 2024-06-21 中国石油大学(华东) Dynamic sustainable generation and injection device for viscoelastic foam and application thereof

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