CN217832813U - Plate clamping device - Google Patents
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Abstract
本实用新型提供一种板类夹紧装置,包括底座、支撑组件和夹紧机构,所述底座上设有支撑组件,所述支撑组件的外周设有夹紧机构,所述夹紧机构包括固定夹紧机构和移动夹紧机构,所述固定夹紧机构包括第一夹紧组件和第二夹紧组件,所述第一夹紧组件包括多个沿支撑组件X轴方向固定的第一旋转夹紧机构,所述第二夹紧组件包括多个沿支撑组件Y轴方向固定的第二旋转夹紧机构,所述移动夹紧机构包括第三夹紧组件,所述第三夹紧组件与第二夹紧组件平行设置,且能够沿第一夹紧组件方向移动,工装通过所述第一夹紧组件、所述第二夹紧组件和所述第三夹紧组件夹紧固定。本实用新型一种板类夹紧装置,兼容性高、无需整体换型、夹紧方便。
The utility model provides a clamping device for boards, which comprises a base, a support assembly and a clamping mechanism, the base is provided with a support assembly, the outer periphery of the support assembly is provided with a clamping mechanism, and the clamping mechanism includes A clamping mechanism and a movable clamping mechanism, the fixed clamping mechanism includes a first clamping assembly and a second clamping assembly, the first clamping assembly includes a plurality of first rotating clamps fixed along the X-axis direction of the support assembly clamping mechanism, the second clamping assembly includes a plurality of second rotating clamping mechanisms fixed along the Y-axis direction of the support assembly, the moving clamping mechanism includes a third clamping assembly, and the third clamping assembly and the first clamping assembly The two clamping assemblies are arranged in parallel and can move along the direction of the first clamping assembly. The tooling is clamped and fixed by the first clamping assembly, the second clamping assembly and the third clamping assembly. The utility model relates to a clamping device for boards, which has high compatibility, does not need to be changed as a whole, and is convenient for clamping.
Description
技术领域technical field
本实用新型涉及加工制造的技术领域,特别涉及一种适用于平工装夹持的板类夹紧装置。The utility model relates to the technical field of processing and manufacturing, in particular to a board clamping device suitable for clamping flat work clothes.
背景技术Background technique
现有技术中,对大型工装进行夹持固定后再进行后续的加工,通常的做法是利用夹紧装置对其进行夹持固定。工装如新能源新车水冷板,水冷板、电和电池冷却器是新能源汽车电池冷却系统的重要部件,是新能源汽车热管理系统的重要组成部件。其中水冷板是散热系统中的重要组成部分。在对水冷板工装进行夹紧加工时,由于水冷板工装尺寸大小种类繁多,为适合各个工装的尺寸,夹紧工装要么做成手动夹紧,要么是整体更换夹紧装置以提高兼容性。但是手动式的夹紧工装,费时费力,生产效率低,整体更换的解决方案成本高,换型时间长,也在很大程度上影响生产效率。In the prior art, the subsequent processing is carried out after clamping and fixing large-scale tooling, and the usual practice is to clamp and fix the large-scale tooling with a clamping device. Tooling such as water-cooled plates for new energy vehicles, water-cooled plates, electricity and battery coolers are important components of the battery cooling system of new energy vehicles and an important component of the thermal management system of new energy vehicles. Among them, the water cooling plate is an important part of the cooling system. When clamping the water-cooled plate tooling, due to the various sizes of the water-cooled plate tooling, in order to suit the size of each tooling, the clamping tooling is either made into manual clamping, or the clamping device is replaced as a whole to improve compatibility. However, manual clamping tooling is time-consuming and labor-intensive, and the production efficiency is low. The cost of the overall replacement solution is high, and the changeover time is long, which also affects the production efficiency to a large extent.
现有公开一种夹紧工装,可以实现对不同大小的工件的兼容性。如公开号108907019 A公开了一种平板灯自动夹紧模具,包括底座,其底座上设有固定夹块、移动夹块、滑移定位槽和气缸,固定夹块和移动夹块分别为L型直角夹块,其间内角相对,滑移定位槽沿对角位线设置,移动夹块可滑动定位在滑移定位槽上,气缸设置在滑移定位槽外侧,其伸缩杆连接移动夹块。但是该种结构的夹紧工装局限性较大,因为移动夹块只能沿着预设在底板上的滑移定位槽中滑动,对产品的外形尺寸要求较高,兼容性受限。A clamping tool is currently disclosed, which can achieve compatibility with workpieces of different sizes. For example, Publication No. 108907019 A discloses an automatic clamping mold for a flat panel lamp, which includes a base on which a fixed clamp block, a movable clamp block, a sliding positioning groove and a cylinder are arranged. The fixed clamp block and the movable clamp block are L-shaped respectively. Right-angled clamping blocks, wherein the interior angles are opposite, the sliding positioning groove is arranged along the diagonal line, the movable clamping block can be slidably positioned on the sliding positioning groove, the cylinder is arranged on the outside of the sliding positioning groove, and its telescopic rod is connected to the moving clamping block. However, the clamping tooling of this structure has relatively large limitations, because the movable clamping block can only slide along the sliding positioning groove preset on the bottom plate, which has high requirements on the external dimensions of the product and limited compatibility.
因此需要提出开发出一种兼容性高、夹紧方便、换型简单、工作量小的板类夹紧装置。Therefore, it is necessary to propose and develop a plate clamping device with high compatibility, convenient clamping, simple type change and small workload.
实用新型内容Utility model content
本实用新型的目的在于克服上述现有技术的不足,提供兼容性高、无需整体换型、夹紧方便的一种板类夹紧装置。The purpose of the utility model is to overcome the disadvantages of the above-mentioned prior art, and provide a clamping device for boards with high compatibility, no need for overall remodeling, and convenient clamping.
为实现上述目的,本实用新型提出了一种板类夹紧装置,包括底座、支撑组件和夹紧机构,所述底座上设有支撑组件,所述支撑组件的外周设有夹紧机构,所述夹紧机构包括固定夹紧机构和移动夹紧机构,所述固定夹紧机构包括第一夹紧组件和第二夹紧组件,所述第一夹紧组件包括多个X轴方向固定的第一旋转夹紧机构,所述第二夹紧组件包括多个Y轴方向固定的第二旋转夹紧机构,所述移动夹紧机构包括第三夹紧组件,所述第三夹紧组件沿Y轴方向设置,且能够沿X轴方向移动,工装通过所述第一夹紧组件、所述第二夹紧组件和所述第三夹紧组件夹紧固定。In order to achieve the above purpose, the utility model proposes a clamping device for boards, which includes a base, a support assembly and a clamping mechanism. The base is provided with a support assembly, and the outer periphery of the support assembly is provided with a clamping mechanism. The clamping mechanism includes a fixed clamping mechanism and a movable clamping mechanism, the fixed clamping mechanism includes a first clamping assembly and a second clamping assembly, and the first clamping assembly includes a plurality of first clamping assemblies fixed in the X-axis direction. A rotating clamping mechanism, the second clamping assembly includes a plurality of second rotating clamping mechanisms fixed in the Y-axis direction, the moving clamping mechanism includes a third clamping assembly, and the third clamping assembly is along the Y axis It is arranged in the axial direction and can move along the X-axis direction, and the tooling is clamped and fixed by the first clamping assembly, the second clamping assembly and the third clamping assembly.
本技术方案采用第一、第二和第三夹紧组件实现X轴和Y轴两个平面方向对工装之间的夹紧,第三夹紧组件的移动夹紧,实现了工装形状的兼容性高,夹紧方便。This technical solution uses the first, second and third clamping components to realize the clamping between the tooling in the two plane directions of the X-axis and the Y-axis, and the mobile clamping of the third clamping component realizes the compatibility of the shape of the tooling High and easy to clamp.
作为优选,所述第一旋转夹紧机构包括小底板和旋转部件,所述小底板固定于底座上,所述旋转部件包括压紧块和旋转压紧气缸,所述旋转压紧气缸与小底板滑动连接,所述旋转压紧气缸设有旋转轴,所述旋转轴与压紧块连接,所述第二旋转夹紧机构与所述第一旋转夹紧机构结构相同。Preferably, the first rotary clamping mechanism includes a small bottom plate and a rotating part, the small bottom plate is fixed on the base, the rotating part includes a pressing block and a rotary pressing cylinder, and the rotating pressing cylinder and the small bottom plate Slidingly connected, the rotating and pressing cylinder is provided with a rotating shaft, and the rotating shaft is connected with the pressing block, and the structure of the second rotating and clamping mechanism is the same as that of the first rotating and clamping mechanism.
本技术方案设置小底板、旋转压紧气缸和压紧块,旋转压紧气缸能够在小底板上小范围的移动,对工装的夹持进行细微调节,操作方便且结构稳定。The technical solution is provided with a small base plate, a rotary compression cylinder and a compression block. The rotary compression cylinder can move in a small range on the small base plate, and finely adjust the clamping of the tooling. The operation is convenient and the structure is stable.
作为优选,所述第三夹紧组件包括多个第三旋转夹紧机构,所述第三旋转夹紧机构包括大底板和旋转部件,所述大底板固定于底座上,所述旋转部件包括压紧块和旋转压紧气缸,所述旋转压紧气缸与大底板滑动连接,所述旋转压紧气缸设有旋转轴,所述旋转轴与压紧块连接,所述大底板一端置于支撑组件下方。Preferably, the third clamping assembly includes a plurality of third rotary clamping mechanisms, the third rotary clamping mechanism includes a large base plate and a rotating part, the large base plate is fixed on the base, and the rotating part includes a press A tight block and a rotary compression cylinder, the rotary compression cylinder is slidably connected to the large base plate, the rotary compression cylinder is provided with a rotating shaft, the rotary shaft is connected to the compression block, and one end of the large base plate is placed on the support assembly below.
本技术方案设置大底板、旋转压紧气缸和压紧块,大底板上设置滑槽,旋转压紧气缸能够在大底板上进行大范围的移动,根据工装的形状调整不同的第三夹紧组件的位置实现对工装的夹紧固定。The technical scheme is provided with a large base plate, a rotary compression cylinder and a compression block, and a chute is arranged on the large base plate, and the rotary compression cylinder can move in a large range on the large base plate, and adjust different third clamping components according to the shape of the tooling The position realizes the clamping and fixing of the tooling.
作为优选,所述移动夹紧机构还包括第四夹紧组件,所述第四夹紧组件包括两组支撑柱、导轨、移动平台和多个第四旋转夹紧机构,两组所述支撑柱沿支撑组件Y方向设置,每组所述支撑柱上设置有导轨,所述导轨上设有滑块,所述移动平台沿长度方向两端与滑块连接,所述第四旋转夹紧机构包括小底板和旋转部件,所述旋转部件包括压紧块和旋转压紧气缸,所述旋转压紧气缸固定于移动平台靠近支撑组件的一侧,所述旋转压紧气缸设有旋转轴,所述旋转轴上固定有压紧块。Preferably, the mobile clamping mechanism further includes a fourth clamping assembly, the fourth clamping assembly includes two sets of support columns, guide rails, mobile platforms and multiple fourth rotating clamping mechanisms, and the two sets of support columns Arranged along the Y direction of the support assembly, guide rails are provided on each set of support columns, sliders are provided on the guide rails, both ends of the mobile platform along the length direction are connected to the sliders, and the fourth rotary clamping mechanism includes The small bottom plate and the rotating part, the rotating part includes a pressing block and a rotating pressing cylinder, the rotating pressing cylinder is fixed on the side of the mobile platform close to the support assembly, the rotating pressing cylinder is provided with a rotating shaft, the A pressing block is fixed on the rotating shaft.
结合本技术方案设置第四夹紧组件,实现对工装X轴、Y轴方向的移动夹持,适应多种形状的工装,夹持稳定,兼容性更高。Combined with the technical solution, the fourth clamping component is provided to realize the mobile clamping of the tooling in the X-axis and Y-axis directions, adapt to various shapes of tooling, and have stable clamping and higher compatibility.
作为优选,所述移动平台上设有对应的滑槽,所述旋转压紧气缸与滑槽滑动连接。Preferably, the mobile platform is provided with a corresponding chute, and the rotary pressing cylinder is slidably connected with the chute.
结合本技术方案,滑槽的设置可以对旋转压紧气缸进行微调,进而实现压紧块位置的微调,对工装夹紧更精确、稳定。Combined with the technical solution, the setting of the chute can fine-tune the rotary compression cylinder, thereby realizing the fine-tuning of the position of the compression block, and more accurate and stable clamping of the tooling.
作为优选,所述支撑组件包括多个支撑构件,所述支撑构件包括支撑板和支撑杆,所述支撑杆通过螺栓固定于底座上。Preferably, the supporting assembly includes a plurality of supporting members, and the supporting members include supporting plates and supporting rods, and the supporting rods are fixed on the base by bolts.
结合本技术方案,支撑构件由多个支撑板拼接而成,可以根据实际需要对支撑构件的形状进行拼接拆卸,进行简单的换型,而无需整体换型,工作量小,生产效率高。Combined with this technical solution, the support member is spliced by a plurality of support plates, the shape of the support member can be spliced and disassembled according to actual needs, and the shape can be simply changed without the need for overall change, the workload is small, and the production efficiency is high.
本实用新型的有益效果:本实用新型通过设置固定夹紧机构和移动夹紧机构,对工装实现X轴和Y轴方向的夹持固定,结合由多个支撑构件拼接而成的支撑组件,拼接拆卸方便,实现自动夹紧、工装形状兼容性高,换型简单,工作量小,无需整体换型,生产效率高。Beneficial effects of the utility model: the utility model realizes the clamping and fixing of the tooling in the X-axis and Y-axis directions by setting a fixed clamping mechanism and a moving clamping mechanism, and combines a support assembly formed by splicing a plurality of support components, splicing Easy disassembly, automatic clamping, high tooling shape compatibility, simple type change, small workload, no need for overall type change, high production efficiency.
本实用新型的特征及优点将通过实施例结合附图进行详细说明。The features and advantages of the utility model will be described in detail through embodiments in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是本实用新型实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the utility model.
图2是本实用新型实施例的俯视图。Fig. 2 is a top view of the utility model embodiment.
图3是本实用新型实施例第一旋转夹紧机构的结构示意图。Fig. 3 is a schematic structural view of the first rotary clamping mechanism of the embodiment of the present invention.
图4是本实用新型实施例第一旋转夹紧机构的主视图。Fig. 4 is a front view of the first rotary clamping mechanism of the embodiment of the present invention.
图5是本实用新型实施例第三旋转夹紧机构的主视图。Fig. 5 is a front view of the third rotary clamping mechanism of the embodiment of the present invention.
图6是本实用新型实施例第三旋转夹紧机构的俯视图。Fig. 6 is a top view of the third rotary clamping mechanism according to the embodiment of the present invention.
图7是本实用新型第四旋转夹紧机构的结构示意图。Fig. 7 is a schematic structural view of the fourth rotary clamping mechanism of the present invention.
图8是本实用新型实施例支撑组件的结构示意图。Fig. 8 is a schematic structural view of the supporting assembly of the embodiment of the present invention.
图中:1-底座、2-支撑组件、21-支撑构件、211-支撑板、212-支撑杆、3-第一夹紧组件、4-第二夹紧组件、5-第三夹紧组件、6-第四夹紧组件、31-第一旋转夹紧机构、311-小底板、312-压紧块、312(a)-压紧状态压紧块、312(b)-松开状态压紧块、313-旋转压紧气缸、314-T型槽、315-压紧座、316-T型螺栓、41-第二旋转夹紧机构、511-大底板、51-第三旋转夹紧机构、52-拖链、61-支撑柱、62-导轨、63-移动平台、64-第四旋转夹紧机构、621-滑块、10-工装。In the figure: 1-base, 2-support assembly, 21-support member, 211-support plate, 212-support rod, 3-first clamping assembly, 4-second clamping assembly, 5-third clamping assembly , 6-the fourth clamping assembly, 31-the first rotary clamping mechanism, 311-small bottom plate, 312-pressing block, 312(a)-pressing block in the pressed state, 312(b)-pressing in the released state Tight block, 313-rotary compression cylinder, 314-T-slot, 315-compression seat, 316-T-bolt, 41-second rotary clamping mechanism, 511-large base plate, 51-third rotary clamping mechanism , 52- drag chain, 61- supporting column, 62- guide rail, 63- mobile platform, 64- the fourth rotating clamping mechanism, 621- slide block, 10- tooling.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚明了,下面通过附图及实施例,对本实用新型进行进一步详细说明。但是应该理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限制本实用新型的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本实用新型的概念。In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail through the accompanying drawings and embodiments below. However, it should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the scope of the utility model. In addition, in the following description, descriptions of known structures and technologies are omitted to avoid unnecessarily confusing the concept of the present invention.
本实施例一种板类夹紧装置,如图1至图8所示,包括底座1、支撑组件2和夹紧机构,支撑组件2由多个支撑构件21拼接而成,支撑构件21包括支撑板211和两个支撑杆212,两个支撑杆212通过螺栓与底座1连接,可拆卸可固定,工装10置于支撑构件21上,夹紧机构对工装10夹持固定,In this embodiment, a plate clamping device, as shown in Figures 1 to 8, includes a base 1, a support assembly 2 and a clamping mechanism, the support assembly 2 is spliced by a plurality of
具体的,夹紧机构包括固定夹紧机构和移动夹紧机构,固定夹紧机构包括第一夹紧组件3和第二夹紧组件4,移动夹紧机构包括第三夹紧组件5和第四夹紧组件6,Specifically, the clamping mechanism includes a fixed clamping mechanism and a movable clamping mechanism. The fixed clamping mechanism includes a first clamping assembly 3 and a second clamping assembly 4. The movable clamping mechanism includes a third clamping assembly 5 and a fourth clamping assembly. clamping assembly 6,
第一夹紧组件3包括多个沿工装10 X轴方向独立设置的第一旋转夹紧机构31,每个第一旋转夹紧机构31可独立的小幅度沿Y向移动,第一旋转夹紧机构31包括小底板311、压紧块312和旋转压紧气缸313,小底板311通过螺栓固定于底座1上,小底板311上沿Y轴方向设置有T型槽314,旋转压紧气缸313的下端一体设有压紧座315,压紧座315位于小底板311上,与T型槽314相匹配的T型螺栓316一端置于T型槽314内另一端穿出压紧座315,通过螺母固定旋转压紧气缸313,旋转压紧气缸313设有旋转轴,旋转轴上固定连接有压紧块312;通过松开T型螺栓316与螺母,旋转压紧气缸313带动压紧块312沿T型槽314移动到需要的位置,通过压紧块312对工装10进行夹持固定,由于压紧块312有2个状态,故压紧块(312)有压紧和放松2个状态,分别为312(a)与312(b)。The first clamping assembly 3 includes a plurality of first
第二夹紧组件4包括多个沿工装10 Y轴方向独立设置的第二旋转夹紧机构41,每个第二旋转夹紧机构41可独立的沿X轴向小幅度移动,以适应工装10左侧的不同形状,其第二旋转夹紧机构41与第一旋转夹紧机构31的结构相同;The second clamping assembly 4 includes a plurality of second rotating clamping mechanisms 41 independently arranged along the Y-axis direction of the
第三夹紧组件5与第二夹紧组件4平行相对设置,由多个相互独立的第三旋转夹紧机构51组成,第三旋转夹紧机构51可沿X轴向移动,以兼容不同长度(X向尺寸)的产品,同时又可以适应工装10右侧边的不同形状(如不是一条直线),其夹紧原理与第一旋转夹紧机构31相同,不同的是,为满足第三旋转夹紧机构51可沿X轴向大幅移动以适应工装10尺寸的夹持,第三旋转夹紧机构51的大底板511长度大于第一旋转夹紧机构31的小底板311长度,第三旋转夹紧机构51的大底板511一端固定于支撑构件21的支撑板211的下方,另一端设置有旋转压紧气缸313,当第三旋转夹紧机构51需要沿X向向左移动式,若与支撑组件2干涉,则拆除支撑组件2中不需要的支撑构件21,此时支撑组件2尺寸减小,但是拆除的支撑构件21并不影响支撑效果;由于第三旋转夹紧机构51需要移动的距离较长,旋转压紧气缸313等需要用到的电线长度较长,为便于电线的收纳放置,还设置了拖链52。The third clamping assembly 5 is arranged parallel to the second clamping assembly 4 and is composed of a plurality of independent third
第四夹紧组件6包括两组支撑柱61、导轨62、移动平台63和多个第四旋转夹紧机构64,第四旋转夹紧机构64原理与第一旋转夹紧机构31原理相同,两组支撑柱61分别位于第二夹紧组件4、第三夹紧组件5的外侧,每组支撑柱61包含有多个支撑柱,每组支撑柱61的上方设置有导轨62,导轨62上设置有滑块621,移动平台63沿长度方向两端与滑块621连接实现沿Y轴方向移动,移动平台63内侧沿Y向设有T型滑槽(图中未视出),第四旋转夹紧机构64的旋转压紧气缸与该T型滑槽通过螺母螺栓连接,第四夹紧组件6整体可沿导轨62在Y向移动,以兼容不同宽度(Y向尺寸)的产品,每个第四旋转夹紧机构64又可通过移动平台63上的T型滑槽沿Y向微幅移动,以适应工装10上侧边的不同形状(如不是一条直线),第四旋转夹紧机构64由于也需要移动较大的距离,也设置了拖链317,方便电线的收纳放置。The fourth clamping assembly 6 includes two sets of
本实用新型一种板类夹紧装置在对工装10进行夹持时,首先将工装10置于支撑组件2上靠近第一夹紧组件3和第二夹紧组件4的一侧夹紧,然后沿Y轴方向移动第四夹紧组件6至工装10后侧,通过微调第四旋转夹紧机构64对工装10侧边进行夹紧固定,再沿X轴方向移动第三夹紧组件5至工装10右侧对工装10右侧边进行夹紧固定,从而对工装10进行整体固定。When clamping the
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modification, equivalent replacement or improvement made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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