CN217775861U - Ground rail groove cutting machine - Google Patents

Ground rail groove cutting machine Download PDF

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Publication number
CN217775861U
CN217775861U CN202123230240.5U CN202123230240U CN217775861U CN 217775861 U CN217775861 U CN 217775861U CN 202123230240 U CN202123230240 U CN 202123230240U CN 217775861 U CN217775861 U CN 217775861U
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CN
China
Prior art keywords
ground rail
cutting machine
groove cutting
rail groove
linear guide
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CN202123230240.5U
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Chinese (zh)
Inventor
刘传斌
梅金洲
陈细安
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Ezhou Kebei Laser Co ltd
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Wuhan Yucheng Laser Intelligent Manufacturing Co ltd
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Abstract

The utility model provides a ground rail groove cutting machine belongs to ground rail groove cutting equipment technical field. Ground rail groove cutting machine, including ground rail groove cutting machine body, ground rail groove cutting machine body includes the ground rail lathe bed, the equal fixed mounting in top both sides of ground rail lathe bed has linear guide, the equal fixed mounting in top both sides of ground rail lathe bed has the fixed strip, two the equal fixedly connected with first helical rack in top of fixed strip, every equal parallel arrangement between linear guide and the first helical rack, two common sliding connection has the crossbeam that floats on linear guide and the first helical rack. The utility model discloses a set up ground rail lathe bed, linear guide and first helical rack cooperation and use, ground rail lathe bed adopts the modularized design, and the modularization assembly is convenient for the preparation, adopts high-accuracy linear guide and first helical rack to carry out the transmission, and no matter be the running accuracy or cutting accuracy, all be higher than traditional ground rail lathe far away for the crossbeam that floats removes the in-process more stable.

Description

Ground rail groove cutting machine
Technical Field
The utility model relates to a ground rail groove cutting equipment technical field particularly, relates to ground rail groove cutting machine.
Background
The groove is a groove with a certain geometric shape which is formed by processing and assembling the part to be welded of the weldment. The groove is mainly used for welding a workpiece and ensuring the welding degree, and the molded surface processed by a machining method under the ordinary condition can be subjected to gas cutting when the requirement is not high. The groove is a molded surface processed by a machining method under ordinary conditions, and can be subjected to gas cutting (if the groove is a type of welding line and needs ultrasonic flaw detection, the groove can only be processed by the machining method) when the requirement is not high, but oxidation slag needs to be removed, and an X-shaped groove, a V-shaped groove, a U-shaped groove and the like are arranged according to the requirement, but a certain truncated edge is mostly required to be reserved.
At present, the cutting technology of materials (mainly common steel materials) is very mature and abundant, and the common cutting method comprises the following steps: plasma cutting, laser cutting, flame cutting, and the like. The traditional laser cutting machine needs manual chamfering, can only realize plane cutting, can not cut the groove by fixing Z-axis cutting, can not meet the requirements of high precision and high quality, not only consumes working hours, but also is difficult to ensure the processing precision.
SUMMERY OF THE UTILITY MODEL
In order to remedy the above deficiencies, the utility model provides a ground rail groove cutting machine which overcomes the technical problem or at least partially solves the problem.
The utility model discloses a realize like this:
the utility model provides a ground rail groove cutting machine, including ground rail groove cutting machine body, ground rail groove cutting machine body includes the ground rail lathe bed, the equal fixed mounting in top both sides of ground rail lathe bed has linear guide, the equal fixed mounting in top both sides of ground rail lathe bed has the fixed strip, two the first rack to one side of the equal fixedly connected with in top of fixed strip, every equal parallel arrangement, two between linear guide and the first rack to one side common sliding connection has the crossbeam that floats on linear guide and the first rack to one side, it is provided with the cross rail to slide around on the crossbeam to float, one side that the cross rail is close to the bottom is provided with the rotatory cutting device of multiaxis.
In a preferred scheme, the floating cross beam comprises two sliding seats, the tops of the two sliding seats are respectively and fixedly installed at the bottoms of the two ends of the floating cross beam, and the bottoms of the two sliding seats are respectively and slidably meshed with the two linear guide rails and the first helical rack.
In a preferable scheme, a guide rail and a second helical rack are fixedly mounted on one side of the top of the floating cross beam, the cross rail is meshed with the guide rail and the second helical rack in a front-back sliding mode, and the guide rail and the second helical rack are arranged in parallel.
In a preferred scheme, motors are mounted at the tops of the two sliding seats, a helical gear is fixedly sleeved at the output shaft end of each motor, and each helical gear is meshed and connected with the corresponding first helical rack.
In a preferred scheme, grating sensors are mounted on two sides of the two sliding seats, and stop blocks are arranged at the tops of two ends of the floating cross beam.
In a preferable scheme, one end of the ground rail lathe bed is provided with a fan, and the fan is positioned below the linear guide rail.
In a preferred scheme, a plurality of supporting plates are equidistantly distributed at the bottom of the ground rail lathe bed, and a plurality of threaded holes are formed in each supporting plate at equal intervals.
In a preferred scheme, a supporting column is installed at the top of each supporting plate, a supporting plate is installed at the top of each supporting column, and each supporting plate is erected at the bottom of the ground rail lathe bed.
The utility model provides a ground rail groove cutting machine, its beneficial effect including:
1. the ground rail lathe bed is in a modular design, is assembled in a modular mode and is convenient to manufacture, and the high-precision linear guide rail and the first helical rack are adopted for transmission, so that the running precision and the cutting precision are far higher than those of a traditional ground rail lathe, and the floating beam is more stable in the moving process;
2. through setting up the crossbeam that floats, adopt the crossbeam structure that floats to improve the operation precision, for traditional plasma ground rail cutting machine, the utility model discloses the helical gear and the rack toothing that the cutting machine adopted, the precision is higher, and simultaneously, the crossbeam super wide and gravity and expend with heat and contract with cold of floating can influence crossbeam operation precision greatly, the utility model discloses specially adopt the crossbeam structure that floats, one end fixed knot constructs, and one end floats in addition, even the crossbeam warp, still can guarantee high accuracy smooth operation, through setting up the rotatory cutting device of multiaxis, can cut groove and three-dimensional.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a perspective view provided by an embodiment of the present invention;
fig. 2 is an enlarged view of a in fig. 1 according to an embodiment of the present invention;
fig. 3 is an enlarged view of B in fig. 1 according to an embodiment of the present invention;
fig. 4 is an enlarged view of C in fig. 1 according to an embodiment of the present invention.
In the figure: 100. a ground rail groove cutting machine body; 101. a ground rail bed body; 102. a linear guide rail; 103. a fixing strip; 104. a first helical rack; 105. a floating beam; 106. a guide rail; 107. a second helical rack; 108. a cross rail; 109. a multi-axis rotary cutting device; 110. a grating sensor; 111. a stopper; 112. a fan; 113. a sliding seat; 114. a fixing plate; 115. a threaded hole; 116. a support pillar; 117. a support plate; 118. an electric motor.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined to clearly and completely describe the technical solutions of the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are merely for convenience of description and simplification of description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Examples
Referring to fig. 1-4, the present invention provides a technical solution: the ground rail groove cutting machine comprises a ground rail groove cutting machine body 100, wherein the ground rail groove cutting machine body 100 comprises a ground rail machine body 101, linear guide rails 102 are fixedly mounted on two sides of the top of the ground rail machine body 101, fixing strips 103 are fixedly mounted on two sides of the top of the ground rail machine body 101, first helical racks 104 are fixedly connected to the tops of the two fixing strips 103, each linear guide rail 102 and each first helical rack 104 are arranged in parallel, a floating cross beam 105 is jointly and slidably connected to the two linear guide rails 102 and the first helical racks 104, cross rails 108 are slidably arranged on the floating cross beam 105 back and forth, a multi-shaft rotary cutting device 109 is arranged on one side, close to the bottom, of each cross rail 108, the floating cross beam 105 is made of military special aluminum alloy, the structural strength is higher, the weight is lighter, the strength is higher, the multi-shaft rotary cutting device can cut grooves, the multi-shaft rotary cutting device 109 can still guarantee that the multi-shaft rotary cutting device can not deform in the case of large span, a motor is arranged inside the multi-shaft rotary cutting device 109, and the multi-shaft rotary cutting device 109 can drive the multi-shaft rotary cutting device 109 to rotationally move along an A-B shaft to form a 5-shaft cutting motion for cutting of the grooves.
In a preferred embodiment, the floating beam 105 comprises two sliding seats 113, the tops of the two sliding seats 113 are respectively and fixedly mounted at the bottoms of the two ends of the floating beam 105, the bottoms of the two sliding seats 113 are respectively and slidably engaged with the two linear guide rails 102 and the first helical rack 104, the floating beam 105 has an ultra-large breadth, the breadth is set to be 5 meters, the length can be infinitely extended, the loading and unloading time is saved, and the time cost of an enterprise is saved.
In a preferred embodiment, a guide rail 106 and a second helical rack 107 are fixedly installed on one side of the top of the floating cross beam 105, a cross rail 108 is engaged with the guide rail 106 and the second helical rack 107 in a front-back sliding manner, the guide rail 106 and the second helical rack 107 are arranged in parallel, the floating cross beam 105 is provided with a guide rail 106 and a parallelism compensation structure, parallelism is compensated through a floating cross rail 108 structure, the operation precision is higher, the Z-axis design of the guide rail 106 enables smooth cutting to effectively solve the cutting precision problem caused by shaking, a motor is also installed on the top of the cross rail 108, a helical gear is fixedly sleeved on an output shaft end of the motor, the helical gear is engaged with the second helical rack 107, the motor on the top of the cross rail 108 works, the helical gear is driven by the motor to rotate and is engaged with the corresponding second helical rack 107 to drive the cross rail 108 to move along the X-axis direction, the motor inside the cross rail 108 is also installed with the motor, and then drives the multi-axis rotary cutting device 109 to move along the Z-axis direction.
In a preferred embodiment, the top of each of the two sliding seats 113 is mounted with a motor 118, and an output shaft end of each motor 118 is fixedly sleeved with a helical gear, and each helical gear is in meshed connection with a corresponding first helical rack 104.
In a preferred embodiment, grating sensors 110 are installed on two sides of two sliding seats 113, stoppers 111 are arranged at the tops of two ends of a floating cross beam 105, grating sensors 110 are arranged at two ends of the floating cross beam 105, so that feeding and discharging operators are prevented from being injured, and the grating sensors 110 stop within 1 meter of a person or a large object in a sensing manner in the movement process, so that the safety of the person is ensured.
In a preferred embodiment, one end of the ground rail bed 101 is provided with a fan 112, the fan 112 is positioned below the linear guide rail 102, and by arranging the fan 112, the dust can be removed by sub-area negative pressure, so that the problems of smoke and dust can be better solved.
In a preferred embodiment, a plurality of supporting plates 117 are equidistantly distributed at the bottom of the ground rail machine body 101, a plurality of threaded holes 115 are equidistantly formed in each supporting plate 117, and the supporting plates 117 and the threaded holes 115 are arranged to be matched for use, so that a foundation embedded structure is adopted, and the ground rail machine is more stable and durable.
In a preferred embodiment, a supporting column 116 is installed on the top of each supporting plate 117, a supporting plate 117 is installed on the top of each supporting plate 116, each supporting plate 117 is erected at the bottom of the ground rail lathe bed 101, and the supporting columns 116 and the supporting plates 117 are arranged to cooperate with each other to stably support the ground rail lathe bed 101.
Specifically, the working process or the working principle of the ground rail groove cutting machine is as follows: when in use, the motor 118 is started, the motor 118 drives the helical gears to rotate, the helical gears are all meshed and connected with the corresponding first helical racks 104, so as to drive the floating cross beam 105 to move along the Y-axis direction,
the motor on the cross rail 108 is started, the motor drives the helical gears to rotate, the helical gears are meshed and connected with the corresponding second helical racks 107 to drive the cross rail 108 to move along the X-axis direction, the motor inside the cross rail 108 drives the multi-axis rotary cutting device 109 to move along the Z-axis direction, and the motor inside the multi-axis rotary cutting device 109 can drive the multi-axis rotary cutting device 109 to rotate along the A-B axis to form 5-axis cutting motion for cutting a groove.
It should be noted that the ground rail bed 101, the floating beam 105, the cross rail 108, the multi-axis rotary cutting device 109, the grating sensor 110 and the fan 112 are devices or apparatuses existing in the prior art or devices or apparatuses that can be realized by the prior art, and power supply, specific components and principles thereof are clear to those skilled in the art, and therefore, detailed descriptions thereof are omitted.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. Ground rail groove cutting machine, including ground rail groove cutting machine body (100), its characterized in that, ground rail groove cutting machine body (100) is including ground rail lathe bed (101), the equal fixed mounting in top both sides of ground rail lathe bed (101) has linear guide (102), the equal fixed mounting in top both sides of ground rail lathe bed (101) has fixed strip (103), two the equal fixedly connected with first helical rack (104) in top of fixed strip (103), every equal parallel arrangement between linear guide (102) and first helical rack (104), two common sliding connection has unsteady crossbeam (105) on linear guide (102) and first helical rack (104), it is provided with cross rail (108) to slide back and forth on unsteady crossbeam (105), one side that cross rail (108) are close to the bottom is provided with multiaxis rotary cutting device (109).
2. The ground rail groove cutting machine according to claim 1, wherein the floating cross beam (105) comprises two sliding seats (113), the tops of the two sliding seats (113) are respectively and fixedly installed at the bottoms of the two ends of the floating cross beam (105), and the bottoms of the two sliding seats (113) are respectively and slidably engaged with the two linear guide rails (102) and the first helical rack (104).
3. The ground rail groove cutting machine according to claim 2, wherein a guide rail (106) and a second bevel rack (107) are fixedly installed on one side of the top of the floating cross beam (105), the cross rail (108) is engaged with the guide rail (106) and the second bevel rack (107) in a front-back sliding manner, and the guide rail (106) and the second bevel rack (107) are arranged in parallel.
4. The ground track groove cutting machine according to claim 3, characterized in that motors (118) are mounted on the tops of the two sliding seats (113), an output shaft end of each motor (118) is fixedly sleeved with a helical gear, and each helical gear is meshed with the corresponding first helical rack (104).
5. The ground rail groove cutting machine according to claim 4, characterized in that grating sensors (110) are mounted on two sides of the two sliding seats (113), and stoppers (111) are arranged on the tops of two ends of the floating beam (105).
6. The ground rail groove cutting machine according to claim 1, characterized in that one end of the ground rail bed (101) is provided with a fan (112), and the fan (112) is located below the linear guide rail (102).
7. The ground rail groove cutting machine according to claim 1, characterized in that a plurality of support plates (117) are equidistantly distributed at the bottom of the ground rail machine body (101), and a plurality of threaded holes (115) are equidistantly formed in each support plate (117).
8. The ground rail groove cutting machine according to claim 7, characterized in that a supporting column (116) is installed on the top of each supporting plate (117), a supporting plate (117) is installed on the top of each supporting column (116), and each supporting plate (117) is erected at the bottom of the ground rail lathe bed (101).
CN202123230240.5U 2021-12-21 2021-12-21 Ground rail groove cutting machine Active CN217775861U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123230240.5U CN217775861U (en) 2021-12-21 2021-12-21 Ground rail groove cutting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123230240.5U CN217775861U (en) 2021-12-21 2021-12-21 Ground rail groove cutting machine

Publications (1)

Publication Number Publication Date
CN217775861U true CN217775861U (en) 2022-11-11

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ID=83905281

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202123230240.5U Active CN217775861U (en) 2021-12-21 2021-12-21 Ground rail groove cutting machine

Country Status (1)

Country Link
CN (1) CN217775861U (en)

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TR01 Transfer of patent right

Effective date of registration: 20230802

Address after: 436032 North of No.3 Road, Gedian Development Zone, Ezhou City, Hubei Province (in the yard of Wuhan Kebei Technology Co., Ltd.)

Patentee after: Ezhou Kebei laser Co.,Ltd.

Address before: 436000 office building south of No. 3 Road (No. 18, Runyang Road), Gedian Development Zone, Ezhou City, Hubei Province

Patentee before: Wuhan Yucheng laser Intelligent Manufacturing Co.,Ltd.

TR01 Transfer of patent right