CN217766599U - Surface potential on-line detection system and device with optical identification function - Google Patents
Surface potential on-line detection system and device with optical identification function Download PDFInfo
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- CN217766599U CN217766599U CN202221664850.8U CN202221664850U CN217766599U CN 217766599 U CN217766599 U CN 217766599U CN 202221664850 U CN202221664850 U CN 202221664850U CN 217766599 U CN217766599 U CN 217766599U
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Abstract
The utility model discloses a surface potential on-line measuring system and device with optical identification function, including static detection device, ID recognition device, data transmission device, MCU data processor, data display device, network transmission system, big database storage center, data output expansion interface, data analysis output feedback system; the static electricity detection device and the ID recognition device 4 are both connected with a data transmission device, the output end of the data transmission device is connected with the input end of the MCU data processor, the output end of the MUC data processor is connected with a data display device or a network transmission system, the network transmission system is connected with a large database storage center, the output end of the large database storage center is connected with the input end of a data analysis output feedback system, and the large database storage center is connected with a data output interface. The utility model has the advantages of the installation is simple, detection speed is fast, the sensitive precision of reaction is high, more is fit for using.
Description
Technical Field
The utility model relates to a surface potential on-line measuring field, concretely relates to surface potential on-line measuring system and device with optical identification function.
Background
The potential, also called voltage, is used to express the ratio of the potential energy of a unit charge at a certain position of the electric field to the amount of charge it carries. The potential difference represents the current charge potential energy; electric potential is a physical quantity that describes an electric field from an energy perspective; the voltage is a potential difference and can describe the difference of potentials at two points.
The device can monitor the electrostatic potential difference generated on the surface of an object of the electronic product at any time, so as to detect and quantify the electrostatic voltage, and prevent and control the source of the generated static, thereby eliminating the harm caused by the static and further improving the product quality; meanwhile, reliable and accurate data are output, the ID codes of all products and the monitored instant data can be synchronously stored and bound, the data are managed and analyzed in a centralized manner, and MES/ERP can be butted through a data interface, so that large data management, intelligent exception summary, intelligent report analysis and intelligent data tracking are realized;
during the operation of production equipment and the operation of operators, static electricity is generated due to the relative movement, friction, contact and separation of certain materials and the accumulation of relatively static particles with positive charges and negative charges. The voltage of the high-voltage discharge lamp can reach dozens of kilovolts or even more than tens of thousands of volts, the discharge is easy to occur, discharge sparks are generated, and certain electrostatic damage or electrostatic latency can be caused to the electronic and semiconductor devices, so that the performance is poor, the product is damaged finally, and even serious consequences such as fire disasters can be caused seriously.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a surface potential on-line measuring system and device with optical identification function, its installation is simple, detection speed is fast, the sensitive precision of reaction is high, configuration product code ID recognition function uses more safely, more is fit for promoting and uses.
The utility model discloses a realize through following technical scheme: a surface potential on-line detection system with optical identification function comprises a static detection device, an ID identification device, a data transmission device, an MCU data processor, a data display device, a network transmission system, a large database storage center, a data output expansion interface and a data analysis output feedback system; the static detection device and the ID recognition device are both connected with the data transmission device, the output end of the data transmission device is connected with the input end of the MCU data processor, the output end of the MUC data processor is connected with the data display device or the network transmission system, the network transmission system is connected with the large database storage center, the output end of the large database storage center is connected with the input end of the data analysis output feedback system, and the large database storage center is connected with the data output interface.
Preferably, the ID identification device is an optical identification sensor, and the ID identification device is configured to identify the ID code and convert the ID code into a digital transmission signal.
A surface potential on-line detection device with optical identification function comprises a detection device main body, wherein the detection device main body comprises a detection main controller, a fixed bracket, a data connection communication line, a data output terminal, a power adapter 7, an electrostatic detection device, a communication network cable and a support frame; the static detection device is connected with the detection main controller, a communication network cable is arranged on the static detection device, the static detection device is connected with the detection main controller through the communication network cable, and the static detection device is arranged on the support frame.
Preferably, the data connection communication line transmits the ID code information recognized by the ID recognition device to the detection main controller.
As a preferred technical scheme, the detection main controller is internally provided with an MCU data processor, a data display device and an interface device of a network transmission system.
The utility model has the advantages that: the utility model discloses can real-time detection object surface static voltage, it is simple to have the installation, detection speed is fast, the sensitive precision of reaction is high, configuration product code ID recognition function, can realize that synchronous storage binds the ID code of every product and the instant data of monitoring, but the multimachine on-line communication, dock with host computer intelligent management system data through RS485TCP interface, and carry out centralized management analysis to these data, accessible system data open interface docks MES/ERP, thereby realize big data analysis management, intelligent data gathers, report form intelligent analysis, data reverse tracking; the method can be widely applied to the fields of electronic workshops, liquid crystal flat panel lines, semiconductor chip packaging, mobile phone manufacturing, automation equipment, scientific research laboratories and the like.
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In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a system integration block diagram of the present invention;
fig. 2 is a structural diagram of the device of the present invention.
Detailed Description
All of the features disclosed in this specification, or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
The specification includes any features disclosed in the appended claims, abstract and drawings, which are, unless expressly stated otherwise, replaceable by other equivalent or alternative features serving a similar purpose. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.
As shown in fig. 1 to 2, the system comprises a static electricity detection device, an ID identification device, a data transmission device, an MCU data processor, a data display device, a network transmission system, a large database storage center, a data output expansion interface, and a data analysis output feedback system; the static electricity detection device and the ID recognition device 4 are both connected with the data transmission device, the output end of the data transmission device is connected with the input end of the MCU data processor, the output end of the MUC data processor is connected with the data display device or the network transmission system, the network transmission system is connected with the large database storage center, the output end of the large database storage center is connected with the input end of the data analysis output feedback system, and the large database storage center is connected with the data output interface.
Wherein the ID identification means 4 is an optical identification sensor and the ID identification means 4 is adapted to identify the ID code and convert the ID code into a digital transmission signal.
The data connection communication line 5 transmits the ID code information recognized by the ID recognition device 4 to the detection master controller 1.
The detection main controller 1 is internally provided with an MCU data processor, a data display device and an interface device of a network transmission system.
The static electricity detection device is used for detecting a static electricity sensing device of the surface potential, and can convert an electric signal into a digital signal.
The ID recognition device can recognize the ID code of the product by using an optical recognition sensor and convert the ID code into a digital transmission signal.
The data transmission device: the data transmission path and the data transmission method transmit each electric signal coding signal identified by the static electricity detection device and the ID identification device to the MCU data processor through RS485 digital or analog signals.
The MCU data processor is used for analyzing the signals sent by the static detection device and the ID recognition device, converting the signals into static voltage signals and product ID codes, binding the currently recognized static voltage and the currently recognized product codes, and respectively sending the signals to a later-stage network transmission system and a data display device.
The data display device is used for visually displaying all data information identified by the MCU data processor through the display device so as to be used for site identification and timely data detection by a site manager.
And the network transmission system is used for transmitting each data information identified by the MCU data processor to a large database storage center for centralized management and analysis through network transmission path equipment.
The large database storage center is used for carrying out centralized management analysis on data sent by the network transmission device and storing detected data according to a certain data storage model, so that large data management, intelligent abnormity summary, intelligent report analysis and intelligent data tracking are realized.
The structure also comprises a detection device main body, wherein the detection device main body comprises a detection main controller 1, a fixed support 2, a data connection communication line 5, a data output terminal 6, a power adapter 7, a static detection device 8, a communication network line 9 and a support frame 10, the detection main controller 1 is arranged on the fixed support 2 through a fixed screw 3, the detection main controller 1 is provided with the data connection communication line 5, the data output terminal 6 and the power adapter 7, and the data connection communication line 5 is connected with an ID recognition device 4; the static electricity detection device 8 is connected with the detection main controller 1, the communication network cable 9 is arranged on the static electricity detection device 8, the static electricity detection device 8 is connected with the detection main controller 1 through the communication network cable 9, and the static electricity detection device 8 is arranged on the support frame 10.
The data output expansion interface is used for an external data pushing interface, locally detected data are converted into an acceptable data packet of the external interface through a data cache interface according to a certain data transmission format, and the data output expansion interface can be applied to a mainstream MES/ERP system in the current market.
The data analysis output feedback system is used for intelligently forming a summary report by abnormal data and periodic data and pushing the summary report to a related responsible person according to formats such as mails, short messages, voice, large-screen display and the like.
The data connection communication line is used for sending ID code information identified by the optical identification sensor to the detection main controller.
The data output terminal is used for connecting a communication medium of the large database storage center, and the power adapter is used for supplying electric energy to the detection main controller.
The static electricity detection device is used for detecting a static electricity sensing device of surface potential, an electric signal can be converted into a digital signal, and a communication network cable is a data communication medium between the static electricity detection device and the detection main controller.
The support frame is used for fixedly supporting the movable support of the electrostatic detection device, and the height or the width of the movable support can be adjusted according to the actual detection distance.
The utility model discloses a device can real-time detection object surface static voltage, it is simple to have the installation, detection speed is fast, the sensitive precision of reaction is high, configuration product code ID recognition function, can realize synchronous storage with the instant data of monitoring that the ID code of every product is bound, but the online communication of multimachine, through RS485TCP interface and host computer intelligent management system data butt joint, and carry out centralized management analysis to these data, accessible system data open interface butt joint MES/ERP, thereby realize big data analysis management, intelligent data gathers, report form intelligent analysis, data reverse tracking;
the method can be widely applied to the fields of electronic workshops, liquid crystal flat panel lines, semiconductor chip packaging, mobile phone manufacturing, automation equipment, scientific research laboratories and the like.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of through the creative work should be covered within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope defined by the claims.
Claims (5)
1. A surface potential on-line detection system with optical identification function is characterized in that: the system comprises a static detection device, an ID recognition device, a data transmission device, an MCU data processor, a data display device, a network transmission system, a large database storage center, a data output expansion interface and a data analysis output feedback system; the static detection device and the ID recognition device (4) are both connected with the data transmission device, the output end of the data transmission device is connected with the input end of the MCU data processor, the output end of the MUC data processor is connected with the data display device or the network transmission system, the network transmission system is connected with the large database storage center, the output end of the large database storage center is connected with the input end of the data analysis output feedback system, and the large database storage center is connected with the data output interface.
2. The system according to claim 1, wherein the surface potential detecting system comprises: the ID recognition device (4) is an optical recognition sensor, and the ID recognition device (4) is used for recognizing the ID code and converting the ID code into a digital transmission signal.
3. An on-line surface potential detection device with an optical identification function is characterized in that: the system comprises the surface potential online detection system with the optical identification function as claimed in any one of claims 1 to 2, and further comprises a detection device main body, wherein the detection device main body comprises a detection main controller (1), a fixed support (2), a data connection communication line (5), a data output terminal (6), a power adapter (7), an electrostatic detection device (8), a communication network line (9) and a support frame (10), the detection main controller (1) is installed on the fixed support (2), the detection main controller (1) is provided with the data connection communication line (5), the data output terminal (6) and the power adapter (7), and the data connection communication line (5) is connected with the ID identification device (4); the static electricity detection device (8) is connected with the detection main controller (1), a communication network cable (9) is arranged on the static electricity detection device (8), the static electricity detection device (8) is connected with the detection main controller (1) through the communication network cable (9), and the static electricity detection device (8) is arranged on the support frame (10).
4. The on-line surface potential measuring device with optical recognition function as claimed in claim 3, wherein: the data connection communication line (5) transmits the ID code information identified by the ID identification device (4) to the detection main controller (1).
5. The apparatus for on-line detection of surface potential with optical recognition function according to claim 3, wherein: the detection main controller (1) is internally provided with an MCU data processor, a data display device and an interface device of a network transmission system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221664850.8U CN217766599U (en) | 2022-06-30 | 2022-06-30 | Surface potential on-line detection system and device with optical identification function |
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| CN202221664850.8U CN217766599U (en) | 2022-06-30 | 2022-06-30 | Surface potential on-line detection system and device with optical identification function |
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| Publication Number | Publication Date |
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| CN217766599U true CN217766599U (en) | 2022-11-08 |
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| CN202221664850.8U Active CN217766599U (en) | 2022-06-30 | 2022-06-30 | Surface potential on-line detection system and device with optical identification function |
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