CN217754352U - Automatic loading mechanism for granular objects - Google Patents
Automatic loading mechanism for granular objects Download PDFInfo
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- CN217754352U CN217754352U CN202220750631.5U CN202220750631U CN217754352U CN 217754352 U CN217754352 U CN 217754352U CN 202220750631 U CN202220750631 U CN 202220750631U CN 217754352 U CN217754352 U CN 217754352U
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- material protection
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Abstract
The utility model provides an automatic granular material loading mechanism, which comprises a jacking positioning component, a charging barrel for lifting granular materials to be loaded, a fixed plate and a jacking power unit for driving the fixed plate to move along the vertical direction; the clamping jaw assembly is used for grabbing and supporting the charging barrel and comprises clamping jaws and a clamping jaw power unit for driving the clamping jaws to open and close; the material protection assembly comprises a material protection funnel and a material protection funnel moving assembly for driving the material protection funnel to move, and the material protection funnel moving assembly can be configured to move the material protection funnel to a material barrel to be filled with granular materials; the compaction assembly is used for compacting the granular objects filled into the charging barrel, and comprises a tool for pressing the granular objects downwards and a tool power unit for driving the tool to press downwards; and the material distributing assembly is used for containing granular materials to be loaded into the material cylinder. The automatic granular object filling mechanism is rigorous in structure, easy to operate and high in automation degree, and can improve production efficiency.
Description
Technical Field
The utility model relates to an automation equipment technical field especially relates to an automatic loading mechanism for graininess object.
Background
In the automated processing in-process, need pack into required feed cylinder inscribe from a container with granular object sometimes and fill closely in order to conveniently carry out operation on next step, if adopt manual operation to fill, then greatly reduced of efficiency, and extravagant manpower still can not guarantee filling scattering of in-process granular object.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects, the utility model provides a granular object automatic loading mechanism, can be accurate with granular object fill in required feed cylinder, it is extravagant to have reduced the manpower, has improved efficiency.
The utility model discloses a solve the technical scheme that its technical problem adopted and be: the automatic granular material loading mechanism comprises a jacking positioning assembly, a lifting power unit and a lifting mechanism, wherein the jacking positioning assembly is used for lifting a material cylinder to be loaded with granular materials, and comprises a fixed plate and the jacking power unit which is used for driving the fixed plate to move along the vertical direction; the clamping jaw assembly is used for grabbing and supporting the charging barrel and comprises a clamping jaw and a clamping jaw power unit for driving the clamping jaw to open and close; the material protection assembly comprises a material protection hopper and a material protection hopper moving assembly for driving the material protection hopper to move, and the material protection hopper moving assembly can be configured to move the material protection hopper to a material barrel to be filled with granular materials; the compaction assembly is used for compacting the granular objects filled into the charging barrel and comprises a tool for pressing the granular objects downwards and a tool power unit for driving the tool to move; and the material distribution assembly is used for containing granular materials to be loaded into the material barrel and comprises a material distribution barrel.
As a further improvement of the utility model, the clamping jaw component further comprises a vibrating machine which can be used for driving the clamping jaw to vibrate.
As a further improvement of the utility model, still include the removal subassembly that is used for driving the clamping jaw subassembly to remove, the removal subassembly is including the horizontal migration subassembly that is used for driving the clamping jaw subassembly to remove along the horizontal direction, still including the vertical removal subassembly that is used for driving the clamping jaw subassembly to remove along vertical direction.
As a further improvement of the utility model, a positioning pin is arranged on the fixing plate.
As a further improvement, the material protection component further comprises a supporting frame for supporting the material protection funnel, and the power unit of the material protection funnel is clamped by the driving supporting frame.
As a further improvement, the supporting frame comprises a horizontal supporting part for clamping and protecting the material funnel in the horizontal direction and a vertical supporting part for limiting and protecting the material funnel in the vertical direction.
As a further improvement of the utility model, the material distribution barrel is provided with one or more holding bins for holding the granular objects and a material distribution barrel translation component for driving the material distribution barrel to move.
As a further improvement of the utility model, the material distribution assembly further comprises a rotary power unit for rotating the material distribution barrel so as to hold the bins close to the material cylinder.
As a further improvement of the present invention, the jacking positioning assembly further comprises a stopping mechanism configured to stop the feed cylinder when the feed cylinder to be loaded with the granular material is moved to a predetermined position.
As a further improvement of the present invention, the feed cylinder is by the clamping jaw assembly is disposed on the carrier before snatching, the carrier is disposed with locating pin matched with locating hole.
The utility model has the advantages that: this granular object automatic filling mechanism, accurate location feed cylinder position will wait to adorn the feed cylinder jack-up of granular thing through jacking locating component, carries out the automatic filling of granular object again, and the compaction subassembly can both load the feed cylinder that gets into the same capacity with the granular thing compaction, guarantee a certain amount of granular thing, and the structure is rigorous, easy operation, and degree of automation is high, and production efficiency is high moreover.
Drawings
Fig. 1 is a schematic structural view of an automatic granular object loading mechanism according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a jacking positioning assembly according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a jaw assembly according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a material protection assembly according to an embodiment of the present invention;
fig. 5 is a schematic view of a compaction assembly according to an embodiment of the present disclosure;
fig. 6 is a schematic structural diagram of a material distributing assembly according to an embodiment of the present invention;
the following description is made with reference to the accompanying drawings:
10-automatic granular material filling mechanism; 11-jacking positioning component;
12-a jaw assembly; 13-a material protection component;
14-a compacting assembly; 15-a material distributing assembly;
113-jacking power unit; 111-fixed plate;
114-jacking power unit fixing seat; 112-locating pin;
115-gear stop mechanism; 121-clamping jaw;
122-jaw power unit; 123-horizontal moving assembly;
1233-bearing plate; 1234-movable plate
124-vertical moving assembly; 1241-vertical moving cylinder;
1242-vertical linear rail slider assembly; 1243-vertical plate;
16-a vibrator; 131-a material protection funnel;
132-shield funnel moving assembly; 133-support frame
1331-horizontal support; 1332-vertical supports;
134-funnel power unit; 141-tooling;
142-tool power unit; 151-distribution barrel;
152-a holding bin; 153-dividing barrel translation assembly;
154-rotating power unit;
Detailed Description
The following description of a preferred embodiment of the present invention will be made in conjunction with the accompanying drawings. However, the scope of the present invention is not limited to the following embodiments, and all simple equivalent changes and modifications made in the claims and the specification of the present invention are still within the scope of the present invention.
Specifically, fig. 1 is a schematic diagram of an automatic granular material loading mechanism according to an embodiment of the present invention, and as shown in fig. 1, an automatic granular material loading mechanism 10 includes a jacking positioning assembly 11, where the jacking positioning assembly 11 is used to lift a material cylinder to be loaded with granular materials; a jaw assembly 12 for gripping and supporting a cartridge; the material protection component 13 is used for guiding the granular materials to be filled into the material inlet barrel and preventing the granular materials from falling; a compacting assembly 14 for compacting the pellets filled into the cartridge; and a dispensing assembly 15 for containing the pellets to be loaded into the cartridge.
Specifically, fig. 2 is a schematic structural diagram of the jacking positioning assembly 11 provided by an embodiment of the present invention, as shown in fig. 2, the jacking positioning assembly 11 includes a fixing plate 111 for driving a jacking power unit 113 of the fixing plate moving along a vertical direction, and the jacking power unit 113 may be, for example, a cylinder, which is not limited to this certainly. In detail, referring to fig. 2 again, the jacking positioning assembly 11 further includes, for example, a jacking power unit fixing seat 114 for bearing and fixing the jacking power unit 113, the guide rods 115 connect the fixing plate 111 and the jacking power unit fixing seat 114, specifically, four guide rods 115 are provided, and are respectively located at four corners of the fixing plate 113 and the jacking power unit fixing seat 114, the guide rods 115 are driven to move up and down when the jacking power unit 113 moves up and down, so as to drive the fixing plate 111 to move up and down, in some embodiments, the fixing plate 111 is provided with the positioning pin 112, and the fixing plate 111 drives the positioning pin 112 to move up and down along with the fixing plate 111 when moving up and down.
In one embodiment, the lift positioning assembly 11 further comprises a stop mechanism 115, the stop mechanism 115 is configured to stop the cartridge when the cartridge to be loaded with the granular material moves to a predetermined position, and the stop mechanism 115 is, for example, a stop cylinder, but is not limited thereto, and may be other structures having a stop function. Specifically, for example, when a cartridge to be filled with pellets is conveyed to the top-up positioning assembly 11 through a conveying flow line, the stopping mechanism on the top-up positioning assembly 11 stops the cartridge for the next operation. In some embodiments, the cartridges to be loaded with pellets are, for example, arranged on a carrier and transported to the jacking positioning assembly through a transport stream line. In order to accurately position the charging barrel at the jacking positioning assembly, the carrier bearing the charging barrel is correspondingly provided with a positioning hole so as to be matched with the positioning pin 112 of the fixing plate 111 in the jacking positioning assembly 11, so that the charging barrel can be accurately parked at a proper position of the jacking positioning assembly 11 so as to be safely lifted.
Fig. 3 is a schematic structural diagram of the clamping jaw assembly 12 provided by an embodiment of the present invention, as shown in fig. 3, the clamping jaw assembly 12 includes a clamping jaw 121 and a clamping jaw power unit 122 that drives the clamping jaw to open and close, the clamping jaw 121 is used for grabbing and holding a cartridge when the cartridge is jacked to a predetermined position by the jacking and positioning assembly 11, the clamping jaw power unit 122 is, for example, a clamping cylinder, and after the clamping jaw 121 grabs the cartridge, the clamping cylinder applies force to make the clamping jaw 121 clamp the cartridge. It will be appreciated that in some embodiments, the automatic pellet loading mechanism further comprises a moving assembly for driving the jaw assembly 12 to move in a horizontal or vertical direction, the moving assembly comprising, for example, a horizontal moving assembly 123 for driving the jaw assembly to move in a horizontal direction, specifically, for example, the horizontal moving assembly 123 comprises a horizontal moving cylinder, a horizontal linear rail slider assembly, a carrying plate 1233 carrying the horizontal moving cylinder and the horizontal linear rail slider assembly, and a moving plate 1234, the jaw assembly 12 being located on the moving plate 1234. The movable plate 1234 may be moved in a horizontal direction along the horizontal linear rail slider assembly 1232 by the horizontal moving cylinder.
In some embodiments, the moving assembly further includes, for example, a vertical moving assembly 124 for driving the jaw assembly to move in a vertical direction, specifically, the vertical moving assembly 124 includes, for example, a vertical moving cylinder 1241, the vertical moving cylinder 1241 is located on a bearing plate, and the bearing plate is fixedly connected with the movable plate 1234 through a tripod; vertical linear rail slider assembly 1242, the riser 1243 of being connected with vertical linear rail slider assembly 1242, clamping jaw assembly 12 install on riser 1243, under vertical moving cylinder 1241's drive effect, clamping jaw assembly 12 can reciprocate in the vertical direction along vertical linear rail slider assembly 1242 along riser 1243. The jaw power unit 122 for driving the jaws to open and close includes, for example, an opening and closing moving-line rail slider assembly, which is mounted on the vertical plate 1243 or mounted on the plate and fixed on the vertical plate 1243 by a fixing member. It is to be understood that the above description is only for the purpose of implementing the embodiment in which the jaw assembly 12 moves in the vertical direction or the horizontal direction, and the skilled person can implement the horizontal or vertical movement of the jaw assembly in other specific manners.
In some embodiments, a vibrator 16 is further included for driving the clamping jaws 121 to vibrate, and specifically, the vibrator 16 is also mounted on the vertical plate 1243, for example, via the carrying frame, and the vibrator 16 can vibrate the clamping jaws 121 at the same time, so as to pack the pellets loaded into the barrel by vibration.
Fig. 4 is a schematic structural diagram of the material protection assembly 13 according to an embodiment of the present invention, as shown in fig. 4, the material protection assembly 13 includes a material protection funnel 131 and a material protection funnel moving assembly 132 for driving the material protection funnel 131 to move, specifically, the material protection funnel 131 is, for example, a horn-shaped structure with an opening at one end gradually expanding outwards; the material protection funnel moving assembly 132 comprises, for example, a power unit such as an air cylinder, a fixed plate for carrying the power unit such as the air cylinder, a linear rail slider assembly, and a moving plate connected to the linear rail slider assembly, wherein the material protection funnel 131 is mounted on the moving plate, and the power unit such as the air cylinder drives the moving plate to move and simultaneously drives the material protection funnel to move along the linear rail slider assembly so as to be close to the material cylinder, so that the material protection funnel 131 is protected at the periphery of the opening of the material cylinder.
In some embodiments, the material protection assembly 13 further includes a support frame 133 for supporting the material protection funnel 131, the material protection assembly 13 further includes a funnel power unit 134 for driving the support frame 133 to clamp the material protection funnel 131, the power unit is, for example, a cylinder, and the support frame 133 includes a horizontal support 1331 for horizontally clamping the material protection funnel and a vertical support 1332 for vertically positioning the material protection funnel. When the shield funnel moving assembly 132 drives the shield funnel 131 into position, the funnel power unit 134 holding the shield funnel 131 is activated, thereby causing the shield funnel 131 to grip the cartridge from the outside inwards.
Fig. 5 is a schematic structural diagram of the compacting assembly 14 provided by an embodiment of the present invention, as shown in fig. 5, the compacting assembly 14 includes a tool 141 for pressing down the granules, a tool power unit 142 for driving the tool to move, the tool power unit 142 is, for example, a pressing cylinder, the tool 141 is, for example, a cylinder, the pressing cylinder drives the tool 141 to move up and down, when the granules in the material cylinder are required to be compacted and packed, the pressing cylinder drives the tool 141 to move down the granules in the compacted material cylinder, after the compaction is completed, the pressing cylinder drives the tool 141 to reset, it is understood that the compacting assembly 14 further includes a guide rod, a linear bearing, and auxiliary components such as a fixing plate for supporting and fixing the tool power unit, which are not described in detail herein.
Fig. 6 is a schematic structural diagram of the material distribution assembly 15 according to an embodiment of the present invention, as shown in fig. 6, the material distribution assembly 15 includes a material distribution barrel 151, the material distribution barrel 151 is configured with one or more accommodating bins 152 for accommodating the granular objects, for example, in an embodiment, the material distribution barrel 151 is configured with eight accommodating bins, further, the material distribution barrel 151 is configured with eight accommodating bins to form eight accommodating bins, which is not limited to this, and may be other number of accommodating bins, when the material distribution barrel 151 is configured with more than one accommodating bin, preferably, the more than one accommodating bins are equally divided, that is, the material distribution barrel is equally divided to form more than one accommodating bin. The distributing assembly 15 further comprises a distributing barrel translation assembly 153 for driving the distributing barrel to move, the distributing barrel translation assembly 153 comprises a translation cylinder, a fixing plate for fixing the translation cylinder, a movable plate and a linear rail sliding block assembly, the distributing barrel 151 is fixed on the movable plate, the movable plate is connected with a sliding block of the linear rail sliding block assembly, the movable plate is driven to move along the linear rail sliding block assembly while the translation cylinder moves, and meanwhile the distributing barrel on the movable plate also moves along with the movable plate, so that the distributing barrel is moved to the position of the charging barrel, and granular materials contained in the distributing barrel 151 are filled into the charging barrel.
In some embodiments, the feed assembly 15 further includes a rotary power unit 154, and the rotary power unit 154 is, for example, a rotary cylinder, and preferably, an equally spaced rotary cylinder, for example. The rotary power unit 154 is used to rotate the distribution barrel 151 to approach different bins to the cartridge, thereby facilitating loading of the pellets in the bins into the cartridge.
The automatic granular object filling mechanism is used for automatically filling granular objects into a required charging barrel from a container with a large total amount (such as a material distribution barrel), filling and compacting granular objects through a vibrating machine, and compacting the granular objects through a compacting assembly, and has the following specific flow:
firstly, a carrier for conveying a charging barrel conveys the charging barrel to be filled to a jacking positioning assembly through a conveying streamline, a blocking and stopping cylinder on the jacking positioning assembly blocks the carrier, and two positioning pins are matched with positioning holes on the carrier by the jacking cylinder, so that the carrier is suspended on the streamline.
Secondly, after the charging barrel is jacked up, a horizontal movement assembly driving the clamping jaw assembly to move along the horizontal direction moves the clamping jaw assembly in place, the clamping jaws grab the charging barrel, a vertical movement assembly driving the clamping jaw assembly to move along the vertical direction drives the clamping jaws to move upwards, so that the charging barrel is grabbed and separated from the carrier, and meanwhile, a material protection funnel movement assembly drives the material protection funnel assembly to move to protect and hold the material protection funnel at the periphery of the charging barrel; meanwhile, the distributing barrel translation assembly driving the distributing barrel to move moves the distributing barrel to the vicinity of the material barrel so as to flow the granular materials in the distributing barrel into the material barrel to be filled through the flow channel, and when the distributing barrel is provided with a plurality of accommodating bins, the distributing barrel is rotated once by a rotary power unit such as a rotary air cylinder after the granular materials in one accommodating bin are filled into the material barrel, so that the granular materials in the next accommodating bin are filled into the material barrel.
Before the granular materials begin to be filled, a tool power unit of the compaction assembly, such as a pressing cylinder, lifts the tool, so that the granular materials can enter the material barrel conveniently, after one part of the granular materials are filled, the tool power unit of the compaction assembly, such as the pressing cylinder, drives the pressing tool to begin to descend and press the materials, the granular materials are compacted, and then the action is repeated for eight times, so that eight parts of the granular materials can be filled in the material barrel.
The filled charging barrel falls back to the carrier, the jacking positioning assembly returns to the original position, the conveying streamline sends the filled charging barrel to the tail end of the streamline to give way for the next empty charging barrel, and thus, the next filling action is started, and the automatic filling line production of granular objects can be realized.
Therefore, the automatic granular object filling mechanism automatically conveys the empty charging barrel to the filling position and fixes the empty charging barrel, and then the granular objects are sequentially filled into the empty charging barrel through the equal-portion filling mechanism, so that the situation that a feeding port is blocked by one-time filling and the filling is not tight in the filling process is avoided, the filling quantity of the granular objects is insufficient, and the automatic granular object filling mechanism is rigorous in structure, easy to operate, high in automation degree and high in production efficiency.
In the previous descriptions, numerous specific details were set forth to provide a thorough understanding of the present invention, but the above description is merely a preferred embodiment of the invention, which can be embodied in many different forms other than described herein, and thus the invention is not limited to the specific embodiments disclosed above. While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims (10)
1. An automatic granular object filling mechanism is characterized in that: comprises the steps of (a) preparing a mixture of a plurality of raw materials,
the jacking positioning assembly is used for lifting a charging barrel to be filled with granular materials, and comprises a fixed plate and a jacking power unit for driving the fixed plate to move along the vertical direction;
the clamping jaw assembly is used for grabbing and supporting the charging barrel and comprises a clamping jaw and a clamping jaw power unit for driving the clamping jaw to open and close;
the material protection assembly comprises a material protection funnel and a material protection funnel moving assembly for driving the material protection funnel to move, and the material protection funnel moving assembly can be configured to move the material protection funnel to a material barrel to be filled with granular materials;
the compaction assembly is used for compacting the granular objects filled into the charging barrel and comprises a tool for pressing the granular objects downwards and a tool power unit for driving the tool to move; and (c) a second step of,
the material distribution assembly is used for containing granular materials to be loaded into the material cylinder and comprises a material distribution barrel.
2. The automatic granular object loading mechanism according to claim 1, wherein: the clamping jaw assembly further comprises a vibrator which can be used for driving the clamping jaws to vibrate.
3. The automatic granular object loading mechanism according to claim 1, wherein: the clamping jaw assembly is characterized by further comprising a moving assembly used for driving the clamping jaw assembly to move, wherein the moving assembly comprises a horizontal moving assembly used for driving the clamping jaw assembly to move along the horizontal direction, and a vertical moving assembly used for driving the clamping jaw assembly to move along the vertical direction.
4. The automatic granular object loading mechanism according to claim 1, wherein: and the fixing plate is provided with a positioning pin.
5. The automatic granular object loading mechanism according to claim 1, wherein: the material protection assembly further comprises a supporting frame used for supporting the material protection hopper, and a power unit used for driving the supporting frame to clamp the material protection hopper.
6. The automatic granular object loading mechanism according to claim 5, wherein: the support frame comprises a horizontal support part for clamping the material protection funnel in the horizontal direction and a vertical support part for limiting the material protection funnel in the vertical direction.
7. The automatic granular object loading mechanism according to claim 1, wherein: the distribution barrel is configured with one or more holding bins for holding pellets, and a distribution barrel translation component that drives the distribution barrel to move.
8. The automatic granular object loading mechanism according to claim 7, wherein: the material distributing assembly further comprises a rotary power unit for rotating the material distributing barrel so as to enable different accommodating bins to be close to the material barrel.
9. The automatic granular object loading mechanism according to claim 1, wherein: the jacking positioning assembly further comprises a blocking mechanism configured to block a cartridge to be loaded with pellets when the cartridge is moved to a predetermined position.
10. The automatic granular object loading mechanism according to claim 4, wherein: the charging barrel is arranged on a carrier before being grabbed by the clamping jaw assembly, and the carrier is provided with a positioning hole matched with the positioning pin.
Priority Applications (1)
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CN202220750631.5U CN217754352U (en) | 2022-03-31 | 2022-03-31 | Automatic loading mechanism for granular objects |
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CN202220750631.5U CN217754352U (en) | 2022-03-31 | 2022-03-31 | Automatic loading mechanism for granular objects |
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CN217754352U true CN217754352U (en) | 2022-11-08 |
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CN202220750631.5U Active CN217754352U (en) | 2022-03-31 | 2022-03-31 | Automatic loading mechanism for granular objects |
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- 2022-03-31 CN CN202220750631.5U patent/CN217754352U/en active Active
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