CN217738558U - A kind of battery pack air tightness test tool - Google Patents

A kind of battery pack air tightness test tool Download PDF

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CN217738558U
CN217738558U CN202221682528.8U CN202221682528U CN217738558U CN 217738558 U CN217738558 U CN 217738558U CN 202221682528 U CN202221682528 U CN 202221682528U CN 217738558 U CN217738558 U CN 217738558U
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battery pack
fixing
cavity
explosion
proof valve
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蒋方威
李松林
刘建永
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Rept Battero Energy Co Ltd
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Rept Battero Energy Co Ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries

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Abstract

The utility model provides a battery pack airtightness testing tool, which comprises a limiting blocking cavity with the top end clamped on an explosion-proof valve, a movable fastening part directly contacted with the explosion-proof valve and an inflating part for inflating; the cavity convex block matched with the explosion-proof valve is arranged on the end surface of the top end of the limiting blocking cavity, so that the explosion-proof valve can be quickly positioned and fixed at the top end of the cavity, and the explosion-proof valve can be prevented from being separated from the top end of the cavity when being stressed or inflated; the movable fastening part is provided with a sealing ring, and the sealing ring can be tightly pressed with an explosion-proof valve fixed at the top end of the cavity through the pressure applied by the movable fastening part, so that air leakage is effectively prevented; battery package airtight test fixture can realize the battery package inflation inlet with quick, the accurate butt joint of frock to can effectively strengthen the shutoff ability of butt joint department, the gas tightness of effective improvement, frock simple structure, portable and operation can greatly improve the efficiency of battery package airtight test.

Description

一种电池包气密测试工装A battery pack airtight test tool

技术领域technical field

本实用新型属于新能源技术领域,尤其涉及一种电池包气密测试工装。The utility model belongs to the technical field of new energy sources, in particular to a battery pack airtight test tool.

背景技术Background technique

在电池包装配领域,经常需要对电池包进行密性检测,其中,气密性测试是最常用的一种试验方法,用以判断锂电池包的防水防尘等能力。In the field of battery pack assembly, it is often necessary to test the tightness of the battery pack. Among them, the air tightness test is the most commonly used test method to judge the waterproof and dustproof capabilities of the lithium battery pack.

气密性测试的原理是通过在密性箱体内充入压力气体,然后在待检验的焊缝处涂抹肥皂水,通过观察是否有气泡产生来判断密性舱室或箱体的气密性能。当将此方法应用于电池包气密性检测时,需要向电池包的内部充气并测试内部的压强,由于充入的气体压力较大,需要考虑并解决接口漏气的问题,目前,常用的方法是通过密封泥将充气口与气管进行封堵,再向电池包充气,但此过程繁琐,对于每一个电池包需要重新抹泥和清理,且此法密封作用不强,不能很好的进行气密性测试;当电池包上装有防爆阀时,因防爆阀上开有多个细孔,能与外界维持空气流通,通过防爆阀进行充气时,漏气严重,通常也都是用密封胶缠绕进行封堵,同样费时费力,加重了劳动强度和人工成本,测试效率低下,且不能承受较大压力,影响测试效果。The principle of the airtightness test is to fill the airtight box with pressure gas, then apply soapy water to the weld to be tested, and judge the airtightness of the airtight chamber or box by observing whether there are bubbles. When this method is applied to the air tightness test of the battery pack, it is necessary to inflate the inside of the battery pack and test the internal pressure. Due to the high pressure of the gas charged, it is necessary to consider and solve the problem of air leakage at the interface. At present, the commonly used The method is to seal the air inlet and air pipe with sealing mud, and then inflate the battery pack, but this process is cumbersome, and each battery pack needs to be plastered and cleaned again, and the sealing effect of this method is not strong, so it cannot be carried out well. Air tightness test; when the battery pack is equipped with an explosion-proof valve, because there are many small holes on the explosion-proof valve, it can maintain air circulation with the outside world. When inflating through the explosion-proof valve, the air leakage is serious, and sealant is usually used Plugging by winding is also time-consuming and labor-intensive, which increases labor intensity and labor costs, and the test efficiency is low, and it cannot withstand high pressure, which affects the test effect.

目前,对于连续检测的需求,往往会采用大型的气密性检测装置和设备进行连续检测;如CN113267298A公开了一种电池包气密性检测装置,包括主机箱,该主机箱由平置隔板分隔出上部箱体和下部箱体;所述上部箱体包括内仓室和外仓室,外仓室与内仓室连通,且外仓室顶部设有电池包进出口;所述内仓室设有:用于容纳电池包、且顶部敞口的气密箱,用于封闭气密箱顶部敞口的气密盖,驱动气密盖垂直升降的升降驱动机构,以及驱动气密箱在气密盖正下方和电池包进出口正下方之间往复平移的平移驱动机构;所述气密盖外接有加压气源和气密性检测仪;CN214309341U公开了一种电池包的气密封自动检测装置,包括电池包、电池包振动平台、电池包压紧驱动组件、检测机架和下底座,所述电池包压紧驱动组件可对电池包振动平台上的电池包进行限位;其中,所述电池包振动平台包括直立式振动电机、一组振动弹簧、电机支撑座和电池包检测平台。但以上两种装置体积较大,结构和组成复杂,不方便随时随地进行检测,且设备的成本较高,会额外增加企业的负担。At present, for the demand of continuous detection, large-scale airtightness detection device and equipment are often used to carry out continuous detection; as CN113267298A discloses a kind of battery pack airtightness detection device, comprises main frame, and this main frame is made of flat dividing plate The upper box and the lower box are separated; the upper box includes an inner compartment and an outer compartment, the outer compartment communicates with the inner compartment, and the top of the outer compartment is provided with a battery pack inlet and outlet; the inner compartment It is equipped with: an airtight box for accommodating battery packs with an open top, an airtight cover for closing the top opening of the airtight box, a lifting drive mechanism for driving the airtight cover to rise and fall vertically, and driving the airtight box in the air A translation drive mechanism for reciprocating translation between directly below the airtight cover and directly below the battery pack inlet and outlet; said airtight cover is externally connected with a pressurized air source and an air tightness detector; CN214309341U discloses a battery pack airtight automatic detection device , including a battery pack, a battery pack vibration platform, a battery pack pressing drive assembly, a detection frame and a lower base, the battery pack pressing drive assembly can limit the battery pack on the battery pack vibration platform; wherein, the The battery pack vibration platform includes a vertical vibration motor, a set of vibration springs, a motor support base and a battery pack inspection platform. However, the above two devices are large in size, complex in structure and composition, and are inconvenient to perform detection anytime and anywhere, and the cost of the equipment is relatively high, which will additionally increase the burden on the enterprise.

从以上可以看出,针对于现有技术的不足,还需要设计一种新的适用于电池包气密性测试的便携式工装,可以简化工序,降低成本,同时方便使用人员的操作,极大提高电池包气密性测试的效率。It can be seen from the above that in view of the deficiencies of the existing technology, it is necessary to design a new portable tooling suitable for the air tightness test of the battery pack, which can simplify the process, reduce the cost, and at the same time facilitate the operation of the user, greatly improving the Efficiency of battery pack air tightness testing.

实用新型内容Utility model content

针对现有技术存在的不足,本实用新型的目的在于提供一种电池包气密测试工装,包括顶端卡设于防爆阀上的限位阻挡腔体、与防爆阀直接接触的活动紧固部以及用于充气的充气件;所述限位阻挡腔体的顶端端面上设置有与防爆阀相配合的腔体凸起块,能使防爆阀快速定位并固定于腔体顶端,并能防止防爆阀在受力或充气时从腔体顶端脱出;所述活动紧固部设置有密封圈,且能通过自身施加的压力使密封圈与固定于腔体顶端的防爆阀压紧,有效防止漏气;本实用新型所述电池包气密测试工装能实现电池包充气口与所述工装的快速、精准对接,并能有效加强对接处的封堵能力,有效提高的气密性,所述工装结构简单,便于携带和操作,能极大提高电池包气密性测试的效率。In view of the deficiencies in the prior art, the purpose of this utility model is to provide a battery pack airtight test tool, including a limit blocking cavity whose top end is clamped on the explosion-proof valve, a movable fastening part directly in contact with the explosion-proof valve and An inflatable part used for inflation; the top end surface of the limit blocking cavity is provided with a cavity protruding block matched with the explosion-proof valve, which enables the explosion-proof valve to be quickly positioned and fixed on the top of the cavity, and prevents the explosion-proof valve from It comes out from the top of the cavity when it is stressed or inflated; the movable fastening part is provided with a sealing ring, and can press the sealing ring with the explosion-proof valve fixed on the top of the cavity through the pressure exerted by itself, effectively preventing air leakage; The battery pack airtight test tooling of the utility model can realize fast and accurate docking of the battery pack gas charging port and the tooling, and can effectively strengthen the sealing ability of the docking point, effectively improving the air tightness, and the tooling has a simple structure , easy to carry and operate, can greatly improve the efficiency of battery pack air tightness testing.

为达此目的,本实用新型采用以下技术方案:For this purpose, the utility model adopts the following technical solutions:

第一方面,本实用新型提供了一种电池包气密测试工装,包括顶端卡设于电池包的防爆阀上的限位阻挡腔体,还包括与所述限位阻挡腔体的底端相连接的活动紧固部以及与所述活动紧固部的进气口相连接的充气件;In the first aspect, the utility model provides a battery pack airtight test tool, which includes a limiting and blocking cavity whose top end is clamped on the explosion-proof valve of the battery pack, and also includes a A connected movable fastening part and an inflatable part connected to the air inlet of the movable fastening part;

所述活动紧固部的顶端端面上设置有密封圈,并通过所述密封圈与所述防爆阀相接触;A sealing ring is provided on the top end surface of the movable fastening part, and is in contact with the explosion-proof valve through the sealing ring;

所述限位阻挡腔体的顶端端面上沿周向间隔设置有腔体凸起块,所述腔体凸起块沿径向设有朝向中心轴的突出,用于防止所述防爆阀从所述限位阻挡腔体的顶端脱出。The top end surface of the position-limiting and blocking cavity is provided with cavity protruding blocks at intervals in the circumferential direction, and the cavity protruding blocks are radially provided with a protrusion toward the central axis, which is used to prevent the explosion-proof valve from The top of the limit stop cavity comes out.

本实用新型所述限位阻挡腔体的顶端设置有能与防爆阀凸起块相配合的多个间隔的腔体凸起块;所述腔体凸起块小于等于防爆阀上各凸起块之间形成的边缘缺口,因此,当防爆阀将边缘缺口对准所述腔体凸起块时,防爆阀的一部分能顺利进入腔体内部,随后旋转防爆阀或旋转所述工装,使得所述腔体凸起块对准防爆阀凸起块的位置,此时,防爆阀能固定于腔体顶端并被腔体凸起块阻挡,不能从腔体顶部脱离出来;需要说明的是,本实用新型优选将所述腔体凸起块设置在顶端端面上,有利于所述限位阻挡腔体的直接加工成型,降低加工工艺的繁琐度及成本,进一步地,所述腔体凸起块也可以设置在所述限位阻挡腔体顶端处的内壁面上,本领域的技术人员可以根据实际情况进行调整。The top of the position-limiting and blocking cavity of the utility model is provided with a plurality of spaced cavity protruding blocks that can cooperate with the protruding blocks of the explosion-proof valve; the protruding blocks of the cavity are smaller than or equal to the protruding blocks on the explosion-proof valve Therefore, when the explosion-proof valve aligns the edge gap with the protruding block of the cavity, a part of the explosion-proof valve can enter the cavity smoothly, and then rotate the explosion-proof valve or rotate the tooling so that the The protruding block of the cavity is aligned with the position of the protruding block of the explosion-proof valve. At this time, the explosion-proof valve can be fixed on the top of the cavity and blocked by the protruding block of the cavity, and cannot be separated from the top of the cavity; it should be noted that this utility model The novel preferably arranges the protruding block of the cavity on the top end surface, which is beneficial to the direct processing and forming of the limiting and blocking cavity, and reduces the complexity and cost of the processing technology. Further, the protruding block of the cavity is also It can be arranged on the inner wall surface at the top of the limiting and blocking cavity, and those skilled in the art can make adjustments according to actual conditions.

本实用新型所述活动紧固部的一部分位于所述限位阻挡腔体的内部,且所述活动紧固部的顶端通过密封圈与所述防爆阀在腔体内部接触,进一步地,所述活动紧固部可以通过自身的结构向固定于腔体顶端的防爆阀施加压力,由于此时防爆阀已被腔体凸起块所阻挡,因此,防爆阀在受力的同时,所述密封圈能压紧于所述防爆阀,进而实现对接处的有效封堵,防止漏气。A part of the movable fastening part of the utility model is located inside the limiting and blocking cavity, and the top of the movable fastening part is in contact with the explosion-proof valve inside the cavity through a sealing ring, further, the The movable fastening part can apply pressure to the explosion-proof valve fixed on the top of the cavity through its own structure. At this time, the explosion-proof valve has been blocked by the raised block of the cavity. Therefore, when the explosion-proof valve is stressed, the sealing ring It can be pressed tightly against the explosion-proof valve, thereby realizing effective sealing of the joint and preventing air leakage.

以下作为本实用新型优选的技术方案,但不作为本实用新型提供的技术方案的限制。The following are preferred technical solutions of the utility model, but not as limitations of the technical solutions provided by the utility model.

作为本实用新型优选的技术方案,所述活动紧固部包括承接管件,所述承接管件包括中心开有气孔的承接板,以及与所述承接板的气孔相连通的通气管。As a preferred technical solution of the utility model, the movable fastening part includes a receiving pipe, and the receiving pipe includes a receiving plate with an air hole in the center, and a vent pipe connected with the air hole of the receiving plate.

作为本实用新型优选的技术方案,所述活动紧固部还包括依次套设在所述通气管上的弹簧、安装板、固定块及调整块;As a preferred technical solution of the present invention, the movable fastening part further includes a spring, a mounting plate, a fixing block and an adjusting block which are sequentially sleeved on the ventilation pipe;

所述弹簧卡设于所述承接板及所述安装板之间;The spring is clamped between the receiving plate and the mounting plate;

所述固定块可拆卸连接于所述安装板,所述安装板可拆卸连接于所述限位阻挡腔体的底端,使所述限位阻挡腔体以及所述安装板和所述固定块能同时绕所述承接管件的中心轴进行转动;The fixing block is detachably connected to the mounting plate, and the mounting plate is detachably connected to the bottom end of the limiting and blocking cavity, so that the limiting and blocking cavity, the mounting plate and the fixing block can simultaneously rotate around the central axis of the receiving pipe;

所述调整块可拆卸连接于所述承接管件的底端,使得所述承接管件能通过调整块的推拉操作沿自身中心轴的方向前后移动。The adjustment block is detachably connected to the bottom end of the receiving pipe, so that the receiving pipe can move forward and backward along the direction of its central axis through the push and pull operation of the adjustment block.

作为本实用新型优选的技术方案,所述通气管的进气口作为所述活动紧固部的进气口并与所述充气件相连通。As a preferred technical solution of the utility model, the air inlet of the ventilation pipe serves as the air inlet of the movable fastening part and communicates with the inflatable part.

作为本实用新型优选的技术方案,所述承接板的顶端端面的边缘设置有高于所述顶端端面的外壁;As a preferred technical solution of the present invention, the edge of the top end face of the receiving plate is provided with an outer wall higher than the top end face;

所述承接板的顶端端面设置有第一凹槽,所述第一凹槽与所述外壁形成的台面上设置有高于所述外壁的第一密封圈;The top end surface of the receiving plate is provided with a first groove, and a first sealing ring higher than the outer wall is provided on the table formed by the first groove and the outer wall;

所述第一凹槽形成的槽面上设置有环形第二凹槽,所述环形第二凹槽中设置有第二密封圈。An annular second groove is arranged on the groove surface formed by the first groove, and a second sealing ring is arranged in the second annular groove.

本实用新型所述的第一密封圈通过围设的外壁能固定于承接板上,其高度高于所述外壁时,能为后续的压紧留有余地,且能有效包裹住防爆阀,防止从防爆阀细孔中出来的气体从对接处再次外泄,有效将防爆阀整体实现密封;本实用新型所述的第二密封圈可以进一步加强电池包防爆阀上的充气口与本实用新型所述工装出气口的接口处的气密性,所述第一密封圈及第二密封圈的配合能大大提高封堵的可靠性。The first sealing ring described in the utility model can be fixed on the receiving plate through the surrounding outer wall. When its height is higher than the outer wall, it can leave room for subsequent compression, and can effectively wrap the explosion-proof valve to prevent The gas coming out from the pores of the explosion-proof valve leaks out again from the joint, effectively sealing the explosion-proof valve as a whole; The airtightness at the interface of the air outlet of the tooling, the cooperation of the first sealing ring and the second sealing ring can greatly improve the reliability of sealing.

作为本实用新型优选的技术方案,所述承接板的侧面上设置有与所述腔体凸起块相对应的侧面第三凹槽。As a preferred technical solution of the present invention, a third groove on the side corresponding to the protruding block of the cavity is provided on the side of the receiving plate.

作为本实用新型优选的技术方案,所述通气管底端的侧面上沿周向设置有螺纹槽,用于固定所述调整块。As a preferred technical solution of the present invention, thread grooves are provided on the side surface of the bottom end of the ventilation pipe along the circumferential direction for fixing the adjustment block.

作为本实用新型优选的技术方案,所述调整块的侧面设置有与所述通气管的螺纹槽对应的顶丝孔,用于与所述承接管件的固定,使得所述安装板及所述固定块通过所述弹簧的压力紧压于所述调整块,并给所述承接管件施加反向作用力。As a preferred technical solution of the present invention, the side of the adjustment block is provided with a top screw hole corresponding to the threaded groove of the ventilation pipe, which is used for fixing with the receiving pipe, so that the installation plate and the fixing The block is pressed against the adjustment block by the pressure of the spring, and exerts a reverse force on the receiving pipe.

需要说明的是,在本实用新型所述电池包气密测试工装未使用时,其中的弹簧就已经处于压缩状态,也即,在所述调整块通过所述顶丝孔与所述螺纹槽的配合进行固定后,在所述承接管件上,所述安装板的顶面与所述承接板的底面之间的距离小于弹簧的松弛长度;还需要说明的是,所述电池包气密测试工装还包括与所述螺纹槽及所述顶丝孔相配合的第一螺栓和第一螺母。It should be noted that when the battery pack airtight test tool of the present invention is not in use, the spring therein is already in a compressed state, that is, when the adjustment block passes through the top screw hole and the thread groove After fitting and fixing, on the receiving pipe, the distance between the top surface of the mounting plate and the bottom surface of the receiving plate is smaller than the relaxed length of the spring; it should also be noted that the battery pack airtight test tool It also includes a first bolt and a first nut matched with the screw groove and the screw hole.

作为本实用新型优选的技术方案,所述固定块包括固定板及与所述固定板的顶端端面相连的固定筒,所述安装板与所述弹簧先后套设于所述固定筒,再将所述固定筒套设于所述承接管件;As a preferred technical solution of the present invention, the fixed block includes a fixed plate and a fixed cylinder connected to the top end surface of the fixed plate, the fixed plate and the spring are successively sleeved on the fixed cylinder, and then the fixed The fixing sleeve is sleeved on the receiving pipe fitting;

所述固定板的板面上围绕中心轴设置有固定孔,用于与所述安装板的固定。A fixing hole is provided on the surface of the fixing plate around the central axis for fixing with the mounting plate.

作为本实用新型优选的技术方案,所述安装板的板面上设置有与所述固定板的固定孔对应的第一安装孔,用于与所述固定块的固定;As a preferred technical solution of the present invention, a first mounting hole corresponding to the fixing hole of the fixing plate is provided on the surface of the mounting plate for fixing with the fixing block;

所述安装板的板面上设置有第二安装孔,用于与所述限位阻挡腔体的固定;A second mounting hole is provided on the surface of the mounting plate for fixing with the limiting and blocking cavity;

所述限位阻挡腔体的底端端面上设置有与所述安装板的第二安装孔对应的配合孔。A matching hole corresponding to the second mounting hole of the mounting plate is provided on the bottom end surface of the position-limiting and blocking cavity.

需要说明的是,所述电池包气密测试工装还包括与所述固定孔及所述第一安装孔相配合的第二螺栓和第二螺母;还包括与所述配合孔及所述第二安装孔相配合的第三螺栓和第三螺母。It should be noted that the battery pack airtight test tool also includes a second bolt and a second nut that cooperate with the fixing hole and the first installation hole; Fitting third bolt and third nut in the mounting holes.

本实用新型在将所述弹簧、所述安装板及所述固定块依次套设于所述通气管上后,再将所述调整块通过顶丝孔与螺纹孔的配合固定于所述通气管上,所述固定块与所述安装板相连接,但是不与所述调整块相连接;因此,所述调整块可以带动所述承接管件相对于安装板和固定块沿轴向进行移动,从而使得弹簧的弹力发生改变;即,在所述防爆阀被固定于腔体顶端时,因防爆阀的一部分位于腔体内部,导致所述弹簧被进一步压缩,并向所述承接管件施加朝向防爆阀的压力,进而实现密封圈的压紧;进一步地,在实际操作中,可以通过改变所述调整块在所述通气管上的位置,用对应的螺栓穿过所述顶丝孔并顶在所述通气管上,使所述调整块固定住,以进一步加强弹簧的压缩产生更大的弹力,增强密封性;此外,由于所述限位阻挡腔体与所述安装板及所述固定块相连接,但并未限制性地固定在所述通气管上,因此上述三者可以围绕中心轴转动,便于所述限位阻挡腔体与所述防爆阀的位置对准。In the utility model, after the spring, the mounting plate and the fixing block are sequentially set on the ventilation pipe, the adjustment block is fixed on the ventilation pipe through the cooperation of the top screw hole and the threaded hole. Above, the fixed block is connected to the mounting plate, but not to the adjusting block; therefore, the adjusting block can drive the receiving pipe to move in the axial direction relative to the mounting plate and the fixing block, thereby The elastic force of the spring is changed; that is, when the explosion-proof valve is fixed on the top of the cavity, because a part of the explosion-proof valve is located inside the cavity, the spring is further compressed, and a force is applied to the receiving pipe toward the explosion-proof valve. pressure, and then realize the compression of the sealing ring; further, in actual operation, by changing the position of the adjustment block on the vent pipe, use the corresponding bolt to pass through the hole of the top screw and push it against the On the air pipe, the adjustment block is fixed to further strengthen the compression of the spring to generate greater elastic force and enhance the sealing performance; connected, but not limitedly fixed on the vent pipe, so the above three can rotate around the central axis to facilitate the positional alignment of the position-limiting blocking cavity and the explosion-proof valve.

本实用新型所述顶丝孔与螺纹孔通过可拆卸的螺栓和螺母连接固定,因此,可实现对于弹簧种类的快速更换,选择适宜的弹簧,使得弹簧压缩后提供的力与充气时的气压相匹配,能使所述工装实现良好封堵的同时,又不会因施加的压力过大,对防爆阀和电池包造成损伤。The jackscrew hole and threaded hole in the utility model are connected and fixed by detachable bolts and nuts, therefore, quick replacement of the type of spring can be realized, and a suitable spring can be selected so that the force provided by the spring after compression is equivalent to the air pressure when inflated. Matching can enable the tooling to achieve good sealing, and at the same time, the explosion-proof valve and the battery pack will not be damaged due to excessive pressure.

本实用新型所述承接板的侧面的第三凹槽与所述腔体凸起块相对应,使得所述承接板能无阻碍地从限位阻挡腔体通过,方便在使用结束后,可以通过推动调整块,使所述承接板从所述限位阻挡腔体内顶出,使防爆阀快速脱离。The third groove on the side of the receiving plate of the utility model corresponds to the protruding block of the cavity, so that the receiving plate can pass through the limit blocking cavity without hindrance, which is convenient for passing through after use. Push the adjustment block to push the receiving plate out of the limiting and blocking cavity, so that the explosion-proof valve can be quickly disengaged.

与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the utility model are:

(1)本实用新型通过设置限位阻挡腔体可以使防爆阀快速安装于所述工装,实现防爆阀的快速定位及固定,保证电池包的充气口与所述工装的出气口处于同一水平线,实现快速精准对接;(1) The utility model can quickly install the explosion-proof valve on the tooling by setting a limit blocking cavity, realize the rapid positioning and fixing of the explosion-proof valve, and ensure that the charging port of the battery pack is at the same level as the gas outlet of the tooling, Realize fast and accurate docking;

(2)本实用新型通过在所述活动紧固部的顶端端面设置密封圈,并通过活动紧固部与限位阻挡腔体的配合,使密封圈紧压于防爆阀上,可以进一步加强对接处的封堵能力,防止气体从防爆阀的细孔中外泄,能有效防止因充气压力过大时,对接处漏气的问题,有效提高接口处气密性,进而保证电池包气密性检测的顺利进行,提高检测结果的精准性;(2) The utility model arranges a sealing ring on the top end face of the movable fastening part, and through the cooperation of the movable fastening part and the limit blocking cavity, the sealing ring is tightly pressed on the explosion-proof valve, which can further strengthen the docking The sealing ability at the joint can prevent the gas from leaking from the pores of the explosion-proof valve, which can effectively prevent the leakage of gas at the joint when the inflation pressure is too high, effectively improve the air tightness of the joint, and then ensure the air tightness test of the battery pack The smooth progress of the test results improves the accuracy of the test results;

(3)本实用新型所述电池包气密测试工装结构简单、成本低廉、易于制造且便于携带和操作,能节省大量人力物力,并极大提高电池包气密性测试的效率。(3) The battery pack airtightness test tooling of the utility model has a simple structure, low cost, easy manufacture, portability and operation, can save a lot of manpower and material resources, and greatly improve the efficiency of the battery pack airtightness test.

附图说明Description of drawings

图1为本实用新型实施例所述防爆阀与所述限位阻挡腔体的结构示意图;Fig. 1 is a schematic structural view of the explosion-proof valve and the limiting and blocking cavity in the embodiment of the present invention;

图2为本实用新型实施例所述活动紧固部的结构示意图;Fig. 2 is a schematic structural diagram of the movable fastening part described in the embodiment of the present invention;

图3为本实用新型实施例所述限位阻挡腔体的底端方向的结构示意图;Fig. 3 is a schematic structural diagram of the bottom end direction of the position-limiting and blocking cavity described in the embodiment of the present invention;

图4为本实用新型实施例所述承接管件的顶端方向的结构示意图;Fig. 4 is a structural schematic diagram of the top direction of the receiving pipe fitting described in the embodiment of the present invention;

图5为本实用新型实施例所述承接管件的底端方向的结构示意图;Fig. 5 is a structural schematic view of the bottom end direction of the receiving pipe fitting described in the embodiment of the present invention;

图6为本实用新型实施例所述电池包气密测试工装作用于防爆阀上的效果图;Fig. 6 is an effect diagram of the battery pack airtight test tool acting on the explosion-proof valve according to the embodiment of the present invention;

图7为图6中沿俯视方向的透视图;Figure 7 is a perspective view along the top view direction in Figure 6;

其中,1-防爆阀,101-防爆阀凸起块,2-限位阻挡腔体,201-腔体凸起块,202-突出,203-配合孔,3-第一密封圈,4-第二密封圈,5-承接管件,510-承接板,511-外壁,512-第一凹槽,513-环形第二凹槽,514-侧面第三凹槽,520-通气管,521-螺纹槽,522-通气管的进气口,6-弹簧,7-安装板,701-第一安装孔,702-第二安装孔,8-固定块,810-固定板,811-固定孔,820固定筒,9-调整块,901-顶丝孔,10-充气件。Among them, 1-explosion-proof valve, 101-explosion-proof valve protruding block, 2-limiting blocking cavity, 201-cavity protruding block, 202-protrusion, 203-fitting hole, 3-first sealing ring, 4-the first Two sealing rings, 5-accepting pipe fittings, 510-accepting plate, 511-outer wall, 512-first groove, 513-annular second groove, 514-third side groove, 520-breather pipe, 521-thread groove , 522-air intake of the vent pipe, 6-spring, 7-installation plate, 701-first installation hole, 702-second installation hole, 8-fixing block, 810-fixing plate, 811-fixing hole, 820 fixing Barrel, 9-adjustment block, 901-top wire hole, 10-inflatable part.

具体实施方式Detailed ways

为使本实用新型的技术方案、目的和优点更加清楚,下面通过具体的实施例子并结合附图对本实用新型做进一步的详细描述。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本实用新型,并不用于限制本实用新型。In order to make the technical solution, purpose and advantages of the utility model clearer, the utility model will be further described in detail below through specific implementation examples and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the utility model, and are not intended to limit the utility model.

在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, use a specific The azimuth structure and operation, therefore can not be construed as the limitation of the present utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.

在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于电和通信领域而言,可以是有线连接,也可以是无线连接。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. For electricity and communication, it can be a wired connection or a wireless connection. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.

实施例Example

本实施例提供了一种电池包气密测试工装,其结构示意图如图1-7所示,所述电池包气密测试工装包括顶端卡设于电池包的防爆阀1上的限位阻挡腔体2,还包括与所述限位阻挡腔体2的底端相连接的活动紧固部以及与所述活动紧固部的进气口相连接的充气件10;This embodiment provides a battery pack airtight test tool, and its structural schematic diagram is shown in Figure 1-7. The battery pack airtight test tool includes a limit barrier cavity whose top is clamped on the explosion-proof valve 1 of the battery pack. The body 2 also includes a movable fastening part connected to the bottom end of the limiting and blocking cavity 2 and an inflatable part 10 connected to the air inlet of the movable fastening part;

所述限位阻挡腔体2的顶端端面上沿周向间隔设置有四个腔体凸起块201,所述腔体凸起块201沿径向设有朝向中心轴的突出202;所述限位阻挡腔体2的底端端面上沿周向设置有四个配合孔203;The top end surface of the position-limiting and blocking cavity 2 is provided with four cavity protruding blocks 201 at intervals in the circumferential direction, and the cavity protruding blocks 201 are radially provided with a protrusion 202 toward the central axis; Four matching holes 203 are arranged on the bottom end surface of the position blocking cavity 2 in the circumferential direction;

所述活动紧固部包括承接管件5,所述承接管件5包括中心开有气孔的承接板510,以及与所述承接板的气孔相连通的通气管520;The movable fastening part includes a receiving pipe 5, and the receiving pipe 5 includes a receiving plate 510 with an air hole in the center, and a vent pipe 520 communicating with the air hole of the receiving plate;

所述承接板510的顶端端面的边缘设置有高于所述顶端端面的外壁511,所述承接板510的顶端端面设置有第一凹槽512,所述第一凹槽512与所述外壁511形成的台面上设置有高于所述外壁511的第一密封圈3;所述第一凹槽512形成的槽面上设置有环形第二凹槽513,所述环形第二凹槽513中设置有第二密封圈4;所述承接板510的侧面上设置有与所述腔体凸起块201相对应的四个侧面第三凹槽514;The edge of the top end surface of the receiving plate 510 is provided with an outer wall 511 higher than the top end surface, and the top end surface of the receiving plate 510 is provided with a first groove 512, and the first groove 512 is connected to the outer wall 511. A first sealing ring 3 higher than the outer wall 511 is arranged on the formed table; an annular second groove 513 is arranged on the groove surface formed by the first groove 512, and an annular second groove 513 is arranged in the annular second groove 513 There is a second sealing ring 4; four side third grooves 514 corresponding to the cavity protruding block 201 are provided on the side of the receiving plate 510;

所述通气管520的进气口522与所述充气件10相连通;所述通气管520底端的侧面上沿周向设置有两个相对的螺纹槽521;The air inlet 522 of the ventilation pipe 520 is in communication with the inflatable part 10; two opposite thread grooves 521 are provided on the side of the bottom end of the ventilation pipe 520 in the circumferential direction;

所述活动紧固部还包括依次套设在所述通气管520上的弹簧6、安装板7、固定块8及调整块9;The movable fastening part also includes a spring 6, a mounting plate 7, a fixing block 8 and an adjusting block 9 which are sleeved on the ventilation pipe 520 in sequence;

所述调整块9的侧面设置有与所述通气管520的螺纹槽521对应的两个顶丝孔901,所述螺纹槽521与所述顶丝孔901通过第一螺栓和第一螺母实现所述调整块9与所述固定块8的固定;The side of the adjustment block 9 is provided with two screw holes 901 corresponding to the screw grooves 521 of the air pipe 520, and the screw grooves 521 and the screw holes 901 are realized through the first bolt and the first nut. Fixing of the adjustment block 9 and the fixed block 8;

所述固定块8包括固定板810及与所述固定板810的顶端端面相连的固定筒820;所述安装板7与所述弹簧6先后套设于所述固定筒820,再将所述固定筒820套设于所述承接管件5上的所述通气管520;所述固定板810的板面上围绕中心轴设置有四个固定孔811;The fixed block 8 includes a fixed plate 810 and a fixed cylinder 820 connected to the top end surface of the fixed plate 810; the installed plate 7 and the spring 6 are successively sleeved on the fixed cylinder 820, and then the fixed The cylinder 820 is sleeved on the ventilation pipe 520 on the receiving pipe 5; the surface of the fixing plate 810 is provided with four fixing holes 811 around the central axis;

所述安装板7的板面上设置有四个与所述固定板810的固定孔811对应的第一安装孔701,所述固定孔811与所述第一安装孔701通过第二螺栓与第二螺母实现所述安装板7与所述固定块8的固定;所述安装板7的板面还上设置有四个第二安装孔702,所述第二安装孔702通过第三螺栓与第三螺母与所述限位阻挡腔体2上的配合孔203连接,实现所述安装板7与所述限位阻挡腔体2的固定,即,将所述限位阻挡腔体2的底端连接于所述活动紧固部上;The surface of the mounting plate 7 is provided with four first mounting holes 701 corresponding to the fixing holes 811 of the fixing plate 810, and the fixing holes 811 and the first mounting holes 701 are connected to the first mounting holes 701 through the second bolts. Two nuts realize the fixing of the mounting plate 7 and the fixed block 8; the plate surface of the mounting plate 7 is also provided with four second mounting holes 702, and the second mounting holes 702 are connected with the third bolt and the second mounting hole 702. The three nuts are connected with the matching holes 203 on the space-limiting and blocking cavity 2 to realize the fixing of the mounting plate 7 and the space-limiting and blocking cavity 2, that is, the bottom of the space-limiting and blocking cavity 2 connected to the movable fastening part;

所述充气件10为气管接头,其连接于外部充气管路;The inflatable part 10 is a trachea joint, which is connected to an external inflation pipeline;

在上述电池包气密测试工装中,所述限位阻挡腔体2以及所述安装板7和所述固定块8能同时绕所述承接管件5的中心轴进行转动;In the above-mentioned battery pack airtight test tool, the position-limiting blocking cavity 2, the mounting plate 7 and the fixing block 8 can simultaneously rotate around the central axis of the receiving pipe 5;

所述调整块9能通过推拉操作使所述承接管件5沿自身中心轴的方向前后移动。The adjustment block 9 can move the receiving pipe 5 forward and backward along the direction of its central axis through a push-pull operation.

使用本实施例所述电池包气密测试工装进行电池包气密性的测试方法如下:The method for testing the airtightness of the battery pack using the battery pack airtightness test tool described in this embodiment is as follows:

(1)调整限位阻挡腔体使腔体凸起块对准防爆阀上的边缘缺口,提拉调整块,使承接管件后移,在腔体内部留出容纳防爆阀的空间,再将防爆阀套入所述限位阻挡腔体内,旋转整个电池包气密测试工装或旋转所述限位阻挡腔体,使所述腔体凸起块对准防爆阀凸起块,放松调整块,使所述承接管件通过弹簧的压力紧压于防爆阀,使防爆阀卡设在所述限位阻挡腔体的顶端;进行充气,开始测试;(1) Adjust the limit blocking cavity so that the protruding block of the cavity is aligned with the edge gap on the explosion-proof valve, pull the adjustment block to move the receiving pipe backward, leave a space for the explosion-proof valve inside the cavity, and then install the explosion-proof valve Insert the valve into the limit blocking cavity, rotate the entire battery pack airtight test tool or rotate the limit blocking cavity, align the protruding block of the cavity with the protruding block of the explosion-proof valve, and loosen the adjustment block so that The receiving pipe fitting is pressed against the explosion-proof valve by the pressure of the spring, so that the explosion-proof valve is stuck on the top of the limiting and blocking cavity; inflated to start the test;

(2)测试完毕后,将外部充气设备或管路从所述充气件上拆除,提拉调整块,使承接管件后移,旋转整个电池包气密测试工装或旋转所述限位阻挡腔体,使所述腔体凸起块对准防爆阀上的边缘缺口并实现脱离,放松调整块。(2) After the test is completed, remove the external inflatable equipment or pipeline from the inflatable part, pull the adjustment block to move the receiving pipe backward, rotate the entire battery pack airtight test tool or rotate the limit blocking cavity , align the raised block of the cavity with the edge notch on the explosion-proof valve and realize disengagement, and loosen the adjusting block.

重复步骤(1)及(2)以对其他电池包进行检测,使用本实用新型所述电池包气密测试工装能够在短时间内完成不同电池包的气密性测试,装卸过程简单方便,且封堵效果良好,不漏气,能有效保证气密性测试结果的同时,大大提高测试效率。Repeat steps (1) and (2) to detect other battery packs, use the battery pack air tightness test tool of the utility model to complete the air tightness test of different battery packs in a short time, the loading and unloading process is simple and convenient, and The sealing effect is good, and there is no air leakage, which can effectively guarantee the test results of air tightness and greatly improve the test efficiency.

以上所述仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,所属技术领域的技术人员应该明了,任何属于本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,均落在本实用新型的保护范围和公开范围之内。The above is only a specific embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto, and those skilled in the art should understand that any technical personnel belonging to the technical field can use the technology disclosed in the present utility model Within the scope, easily conceivable changes or substitutions all fall within the protection scope and disclosure scope of the present utility model.

Claims (10)

1. The air tightness test tool for the battery pack is characterized by comprising a limiting blocking cavity (2) with the top end clamped on an explosion-proof valve (1) of the battery pack, a movable fastening part connected with the bottom end of the limiting blocking cavity (2) and an inflating part (10) connected with an air inlet of the movable fastening part;
a sealing ring is arranged on the end face of the top end of the movable fastening part and is in contact with the explosion-proof valve (1) through the sealing ring;
the explosion-proof valve is characterized in that cavity protruding blocks (201) are arranged on the end face of the top end of the limiting blocking cavity (2) at intervals along the circumferential direction, and protrusions (202) facing a central shaft are radially arranged on the cavity protruding blocks (201) and used for preventing the explosion-proof valve (1) from being separated from the top end of the limiting blocking cavity (2).
2. The battery pack airtightness testing tool according to claim 1, wherein the movable fastening portion includes a receiving pipe (5), and the receiving pipe (5) includes a receiving plate (510) having an air hole at its center, and an air pipe (520) communicating with the air hole of the receiving plate.
3. The air tightness testing tool for the battery pack according to claim 2, wherein the movable fastening portion further comprises a spring (6), a mounting plate (7), a fixing block (8) and an adjusting block (9) which are sequentially sleeved on the vent pipe (520);
the spring (6) is clamped between the bearing plate (510) and the mounting plate (7);
the fixing block (8) is detachably connected to the mounting plate (7), the mounting plate (7) is detachably connected to the bottom end of the limiting blocking cavity (2), and the limiting blocking cavity (2), the mounting plate (7) and the fixing block (8) can rotate around the central axis of the bearing pipe fitting (5) simultaneously;
the adjusting block (9) is detachably connected to the bottom end of the bearing pipe fitting (5), so that the bearing pipe fitting (5) can move back and forth in the direction of the center shaft of the bearing pipe fitting through the pushing and pulling operation of the adjusting block (9).
4. The air tightness testing tool for the battery pack according to claim 3, wherein an air inlet (522) of the vent pipe (520) is used as an air inlet of the movable fastening part and is communicated with the inflating part (10).
5. The battery pack airtightness testing tool according to any one of claims 2 to 4, wherein an edge of a top end face of the receiving plate (510) is provided with an outer wall (511) higher than the top end face;
a first groove (512) is formed in the end face of the top end of the bearing plate (510), and a first sealing ring (3) higher than the outer wall (511) is arranged on a table top formed by the first groove (512) and the outer wall (511);
an annular second groove (513) is formed in the groove surface formed by the first groove (512), and a second sealing ring (4) is arranged in the annular second groove (513).
6. The battery pack airtightness test tool according to any one of claims 2 to 4, wherein a side surface third groove (514) corresponding to the cavity protruding block (201) is provided on a side surface of the receiving plate (510).
7. The tool for testing the air tightness of the battery pack according to claim 3 or 4, wherein a threaded groove (521) is circumferentially arranged on the side surface of the bottom end of the vent pipe (520) and used for fixing the adjusting block (9).
8. The tool for testing the air tightness of the battery pack according to claim 7, wherein a top thread hole (901) corresponding to a thread groove (521) of the vent pipe (520) is formed in the side face of the adjusting block (9) and used for fixing the adjusting block and the receiving pipe (5), so that the mounting plate (7) and the fixing block (8) are pressed against the adjusting block (9) through the pressure of the spring (6) and apply a reverse acting force to the receiving pipe (5).
9. The air tightness testing tool for the battery pack according to claim 3 or 4, wherein the fixing block (8) comprises a fixing plate (810) and a fixing barrel (820) connected with the end face of the top end of the fixing plate (810); the mounting plate (7) and the spring (6) are sequentially sleeved on the fixed cylinder (820), and then the fixed cylinder (820) is sleeved on the receiving pipe fitting (5);
and a fixing hole (811) is arranged on the surface of the fixing plate (810) around the central shaft and is used for fixing the mounting plate (7).
10. The battery pack airtightness testing tool according to claim 9, wherein a first mounting hole (701) corresponding to the fixing hole (811) of the fixing plate (810) is provided on the plate surface of the mounting plate (7) for fixing with the fixing block (8);
a second mounting hole (702) is formed in the surface of the mounting plate (7) and used for fixing the limiting blocking cavity (2);
and the bottom end face of the limiting blocking cavity (2) is provided with a matching hole (203) corresponding to the second mounting hole (702) of the mounting plate.
CN202221682528.8U 2022-06-30 2022-06-30 A kind of battery pack air tightness test tool Active CN217738558U (en)

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Application Number Priority Date Filing Date Title
CN202221682528.8U CN217738558U (en) 2022-06-30 2022-06-30 A kind of battery pack air tightness test tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221682528.8U CN217738558U (en) 2022-06-30 2022-06-30 A kind of battery pack air tightness test tool

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116026580A (en) * 2022-12-27 2023-04-28 重庆长安汽车股份有限公司 An automobile battery explosion-proof valve test tool

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116026580A (en) * 2022-12-27 2023-04-28 重庆长安汽车股份有限公司 An automobile battery explosion-proof valve test tool

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