CN209416626U - A kind of new energy car battery box shell gases side leakage detection device - Google Patents

A kind of new energy car battery box shell gases side leakage detection device Download PDF

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Publication number
CN209416626U
CN209416626U CN201920207993.8U CN201920207993U CN209416626U CN 209416626 U CN209416626 U CN 209416626U CN 201920207993 U CN201920207993 U CN 201920207993U CN 209416626 U CN209416626 U CN 209416626U
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China
Prior art keywords
plugging mechanism
bottom plate
right end
new energy
battery box
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Expired - Fee Related
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CN201920207993.8U
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Chinese (zh)
Inventor
党红梅
谢志明
王金鹤
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Hangzhou Long Hu Electromechanical Technology Co Ltd
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Hangzhou Long Hu Electromechanical Technology Co Ltd
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Abstract

The utility model relates to a kind of new energy car battery box shell gases side leakage detection devices, it is characterized in that: including workbench and air leakage detector, control bin is equipped on the workbench, it is equipped with air leakage detector controller and control cabinet air pipe interface on the control bin, is equipped with control panel in the side of the air leakage detector;The air leakage detector is equipped with a power mechanism pedestal, and the power mechanism pedestal is equipped with a rectangular frame, is equipped with heightening base below the quadrangle of the rectangular frame;The utility model instead of water inlet test, improve efficiency, adopt a split structure, central controlled form is pressurizeed, instead of entire pressurisation structure popular currently on the market;The utility model uses a kind of sealing material of face contact, solves workpiece deformation problems;Using the pressing device of multiple spot, good airproof performance.

Description

A kind of new energy car battery box shell gases side leakage detection device
Technical field
The utility model belongs to field of automobile, has and is related to a kind of new energy car battery box shell gases side Device for detecting leakage.
Background technique
With the development of electric car, core component of the power battery pack as pure electric automobile, the safety of battery pack It gradually highlights, directly influences the safety of vehicle.The exploitation of battery pack needs to fully consider various factors, needs Study absorbs domestic and international advanced technology experience, carries out verifying repeatedly to design scheme and optimizes.Therefore just to the intensity of Battery case, The design requirements such as rigidity, heat dissipation, waterproof, insulation are very high, so the design and performing leak test of Battery case just seem to Guan Chong It wants.Small-sized pure electric automobile, it has also become the sealing of one of the leading vehicle of national industryization strategy, Battery case and core is surveyed Examination is even more important.
In traditional test scheme, power battery of pure electric automobile group output voltage is up to 200 volts or more, Battery case In addition to ensureing and accommodating battery, it is necessary to effectively contact of the isolation operator and passenger with battery;Battery case must seal anti- Water prevents from leading to short circuit into water, and Battery case protection level requirements reach IP67.
In traditional test scheme, air-tight test covers tightly battery case upper cover and lower cover, is sealed using sealant, Only stay a plug connector mouth as air inlet, remaining plug connector hole is blocked, and is controlled pressure using air gauge, is filled to battery case import Gas, aerating pressure to 30KPa, pressure maintaining 1min check whether there is the place of gas leakage with suds.It, can if chest does not have gas leakage With pressure maintaining, illustrate Battery case leakproofness at least in IP66 or more.Submerging test covers tightly battery box cover with lower cover, uses Sealant is sealed, and all plug connector Kong Douyong baffle folder gaskets block, and entire Battery case is completely immersed in a Sheng In the pond of full water, entire chest is completely forced into water from battery case top with bracket, keeps chest upper surface under water 500mm is kept for 10 minutes.Chest is taken out after after the time, is opened upper cover, whether is soaked in viewing-box body.If in chest completely It is dry, then illustrate that Battery case leakproofness has been at least up to IP66 or more.If cabinet interior is intake, illustrate sealing not enough, Reason and improvement need to be searched.Although lower in conventional test methodologies cost, there are following some problems: regularity is poor, subjective Property is very strong, and the operation that places one's entire reliance upon can not be measured accurately;It needs upper-lower casing to be sealed and can just measure two A part, wastes time, and more situations is because of division of labor careful, and two parts can not assist in the time range that can control It adjusts unanimously, leads to not test.
Summary of the invention
For overcome the deficiencies in the prior art, a kind of new energy car battery box shell gases side leakage detection dress is proposed It sets, side leakage instrument is connect by described device with detection part, is inflated by instrument internal electronic pressure regulating valve to the detection part. After passing through a brief gas replenishment process, closing pressure-regulating valve, gas source and detection workpiece is isolated.Instrument internal pressure difference passes The variation of sensor pressure will show the reduction of intracavity gas pressure, this means that workpiece leaks.It can be with using the method Realization accurately measures, and regularity is strong, real-time display and preservation, the functions such as data traceability.The utility model instead of water inlet test, Efficiency is improved, is adopted a split structure, central controlled form is pressurizeed, is added instead of entirety popular currently on the market Laminated structure;The structure uses a kind of sealing material of face contact, solves workpiece deformation problems;It is filled using the compression of multiple spot It sets, good airproof performance.
The technical solution of the utility model are as follows: a kind of new energy car battery box shell gases side leakage detection device, including Workbench and air leakage detector, are equipped with control bin on the workbench, and gas is equipped on the control bin and is surveyed Instrument controller and control cabinet air pipe interface are leaked, electronic pressure regulating valve is equipped in the air leakage detector controller, is surveyed in the gas The side for leaking instrument is equipped with control panel;
The air leakage detector is equipped with a power mechanism pedestal, and the power mechanism pedestal is equipped with a rectangular frame, Heightening base is equipped with below the quadrangle of the rectangular frame;
A left end hold-down mechanism and a right end pressure are respectively equipped on two or so parallel edges of the rectangular frame Tight mechanism, is equipped with one group of left end plugging mechanism in the left end hold-down mechanism, and it is stifled to be equipped with one group of right part in right end hold-down mechanism Holes mechanism 6 is respectively equipped with one group of lateral surface compressing mechanism 2, in the side on the another two of the rectangular frame or so parallel edges Face hold-down mechanism 2 is equipped with positioning mechanism 3;It is equipped with bottom plate 4 on the rectangular frame, is surrounded by annular in the bottom plate 4 Sealing device 5 is equipped with one group of input and output gas-tpe fitting, the input and output gas-tpe fitting in the center of the bottom plate 4 It is connected with the control cabinet air pipe interface by tracheae, cover board is equipped with above the bottom plate 4, the cover board divides with bottom plate 4 Not Tong Guo left end hold-down mechanism, right end hold-down mechanism and lateral surface compressing mechanism 2 fastening be sealed, to detect before testing The airtight performance of air leakage detector.
The lateral surface compressing mechanism 2 is equipped with a connecting shaft and a cylinder assembly, if being equipped with dry-pressing in the upper of connecting shaft Arm is equipped with cylindrical briquettes in the end of the pressure arm, and the briquetting is fixed together by a link block with pressure arm;Institute The both ends for stating connecting shaft are respectively provided with an attachment base, the centre of the connecting shaft be equipped with link block, on the link block according to Secondary to set cylinder connector and shaft, the cylinder connector is connected with the cylinder assembly.
The right end hold-down mechanism be equipped with a connecting shaft and a cylinder assembly, set in connecting shaft there are three pressure Arm is equipped with cylindrical briquettes in the end of the pressure arm, and the briquetting is fixed together by a link block with pressure arm;Institute The both ends for stating connecting shaft are respectively provided with an attachment base, the centre of the connecting shaft be equipped with link block, on the link block according to Secondary to set cylinder connector and shaft, the cylinder connector is connected with the cylinder assembly.
The medial end plugging mechanism 7 is equipped with the centralized driving bottom plate 4 of strip, on the centralized driving bottom plate 4 It is successively arranged one group of sealing device, is equipped with plug-hole locating piece at the both ends of the centralized driving bottom plate 4.
The left end plugging mechanism includes upper left end plugging mechanism 1 and lower left end plugging mechanism, the upper left end plug-hole machine Structure 1 is in the top of lower left end plugging mechanism.
The right end plugging mechanism includes right part plugging mechanism 6, medial end plugging mechanism 7, right end side plugging mechanism 8, plugging mechanism 9 and right end end plugging mechanism in right end;The right part plugging mechanism 6, medial end plugging mechanism 7, right end The axis direction of plugging mechanism 9 and right end end plugging mechanism successively along the right end hold-down mechanism is put in side plugging mechanism 8, right end It sets.
Datum hole is equipped on the bottom plate 4.
Traveling wheel is equipped with below the heightening base.
Detailed description of the invention:
FIG. 1 is a schematic structural view of the utility model;
Fig. 2 is the utility model lateral surface compressing structural schematic diagram;
Fig. 3 is the utility model right end compressing structure schematic diagram;
Fig. 4 is the utility model left end compressing structure schematic diagram;
Fig. 5 is 7 structural schematic diagram of the utility model medial end plugging mechanism;
Fig. 6 is 4 structural schematic diagram of the utility model bottom plate.
In figure, 1, upper left end plugging mechanism;2, lateral surface compressing mechanism;3, positioning mechanism;4, bottom plate;5, annular is close Seal apparatus;6, right part plugging mechanism;7, medial end plugging mechanism;8, right end side plugging mechanism;9, plug-hole in right end Mechanism;10, right end hold-down mechanism;11, right end end plugging mechanism;12, control panel;13, heightening base 13;14, traveling wheel; 15, input and output gas-tpe fitting 15;16, power mechanism pedestal;17, lower left end plugging mechanism;18, left end hold-down mechanism; 19, Datum hole;20, tracheae 20;21, bin is controlled;22, gas side leakage instrument control device;23, workbench;24, attachment base;25, axis Set;26, pressure arm;27, briquetting;28, connecting shaft;29, cylinder connector;30, cylinder assembly;31, sealing device;32, cylinder;33, Locating piece;34, centralized driving bottom plate.
The utility model beneficial effect
1, the utility model is tested instead of water inlet, improves efficiency and production capacity;
2, the utility model adopts a split structure, central controlled form is pressurizeed, instead of existing market upstream Capable entire pressurisation structure;
3, structure described in the utility model uses a kind of sealing material of face contact, solves workpiece deformation problems;
4, the utility model uses the pressing device of multiple spot, good airproof performance.
Specific embodiment
Referring to shown in Fig. 1 to Fig. 6, the utility model includes workbench 23 and air leakage detector, and air leakage detector is located at The left side of Fig. 1 is equipped with control bin 21 on the workbench 23, Air leakage detector instrument control is equipped on the control bin 21 Device 22 and control cabinet air pipe interface processed are equipped with electronic pressure regulating valve in the air leakage detector controller 22, adjust each gas respectively Gas pressure in pipe 20 is equipped with control panel 12 in the side of the air leakage detector;12 operating gas of control panel leaks hunting The operation of each pneumatic device of instrument.
The air leakage detector is equipped with a power mechanism pedestal 16, and the power mechanism pedestal 16 is equipped with a rectangle frame The quadrangle lower section of frame, the rectangular frame is equipped with heightening base 13;
A left end hold-down mechanism 18 and a right end are respectively equipped on two or so parallel edges of the rectangular frame Hold-down mechanism 10, is equipped with one group of left end plugging mechanism in the left end hold-down mechanism 18, is equipped with one group in right end hold-down mechanism 10 Right part plugging mechanism 6 is respectively equipped with one group of lateral surface compressing mechanism 2 on the another two of the rectangular frame or so parallel edges, Positioning mechanism 3 is equipped in the lateral surface compressing mechanism 2;Bottom plate 4 is equipped on the rectangular frame, in 4 surrounding of bottom plate Equipped with annular seal 5, one group of 20 connector 15 of input and output tracheae, the input are equipped in the center of the bottom plate 4 20 connector 15 of gas outlet tube is connected with the control cabinet air pipe interface by tracheae 20, and cover board is equipped with above the bottom plate 4, The cover board is sealed in by left end hold-down mechanism 18, right end hold-down mechanism 10 and the fastening of lateral surface compressing mechanism 2 respectively with bottom plate 4 Together, before testing, the airtight performance of detection gas leak detector, in workpiece test, cap locations are replaced by workpiece, the lid Plate removes.
In the case where not obscuring, left end hold-down mechanism 18 and a right end hold-down mechanism 10 and lateral surface compressing mechanism 2 Equal Pneumatic components are referred to as pneumatic device.
The lateral surface compressing mechanism 2 is equipped with a connecting shaft 28 and a cylinder assembly 30, is equipped in connecting shaft 28 Several pressure arms 26 are equipped with cylindrical briquettes 27 in the end of the pressure arm 26, and the briquetting 27 passes through a link block and pressure arm 26 are fixed together;It is respectively provided with an attachment base 24 at the both ends of the connecting shaft 28, attachment base 24 is connected to by axle sleeve 25 In connecting shaft 28, it is equipped with link block in the centre of the connecting shaft 28, cylinder connector 29 is successively set on the link block and is turned Axis, the cylinder connector 29 are connected with the cylinder assembly 30.
The right end hold-down mechanism 10 is equipped with a connecting shaft 28 and a cylinder assembly 30, is equipped in connecting shaft 28 Three pressure arms 26 are equipped with cylindrical briquettes 27 in the end of the pressure arm 26, and the briquetting 27 passes through a link block and pressure arm 26 are fixed together;It is respectively provided with an attachment base 24 at the both ends of the connecting shaft 28, is equipped in the centre of the connecting shaft 28 Link block successively sets cylinder connector 29 and shaft, the cylinder connector 29 and 30 phase of cylinder assembly on the link block Connection.
The medial end plugging mechanism 7 is equipped with the centralized driving bottom plate 34 of strip, in the centralized driving bottom plate 34 On be successively arranged one group of sealing device 31, the both ends of the centralized driving bottom plate 34 be equipped with plug-hole locating piece 33.
The left end plugging mechanism includes upper left end plugging mechanism 1 and lower left end plugging mechanism 17, the upper left end plug-hole Mechanism 1 is in the top of lower left end plugging mechanism 17.
The right end plugging mechanism includes right part plugging mechanism 6, medial end plugging mechanism 7, right end side plugging mechanism 8, plugging mechanism 9 and right end end plugging mechanism 11 in right end;The right part plugging mechanism 6, medial end plugging mechanism 7, the right side Plugging mechanism 9 and right end end plugging mechanism 11 are successively along the axis of the right end hold-down mechanism 10 in end side plugging mechanism 8, right end It places in direction.
Datum hole 19 is equipped on the bottom plate 4.
Traveling wheel 14 is equipped with below the heightening base 13.
Workflow is as follows: the workpiece for needing to detect is in place, is temporarily placed in by air leakage detector, covers cover board, the cover board It is sealed, is examined by left end hold-down mechanism 18, right end hold-down mechanism 10 and the fastening of lateral surface compressing mechanism 2 respectively with bottom plate 4 Survey the airtight performance of air leakage detector;Air leakage detector is controlled by the button on control panel 22, is stayed after pressure arm 26 is opened Out position manually will need the workpiece detected to be placed in the upper surface of air leakage detector, at this time 4 on air leakage detector localization machine Structure starting, which rises in the pin hole for piercing into workpiece, positions workpiece, and workpiece (battery case) both ends are reserved with power outlet hole, at this time gas Two pneumatic devices of body leak detector start and seal the two holes;Starting after the completion of all sealings concentrates pressing device to make workpiece It keeps being in close contact and compressing with tooling sealing device 31, while sealing space is inflated makes sealing device 31 and to be detected After a certain period of time, view of leaking hunting at this time is actuated for test gas leak situation for pressure maintaining after workpiece bears certain pressure.Considering In the case where tooling itself gas leakage, whether there is gas leakage to test battery case in welding position, illustrate to weld if air leakage is exceeded It is unqualified that socket part position has breakdown that will be determined as.The utility model is tested instead of water inlet, improves efficiency, using Air leakage detector Instrument and the separated split type structure of workbench 23, central controlled form is pressurizeed on workbench, instead of current Popular entire pressurisation structure in the market;The utility model uses a kind of sealing material of face contact, solves workpiece deformation Problem;Using the pressing device of multiple spot, good airproof performance.

Claims (8)

1. a kind of new energy car battery box Shell detection device, it is characterized in that: including workbench and Air leakage detector Instrument is equipped with control bin on the workbench, air leakage detector controller and control cabinet is equipped on the control bin Air pipe interface, is equipped with electronic pressure regulating valve in the air leakage detector controller, is equipped with control in the side of the air leakage detector Panel;
The air leakage detector is equipped with a power mechanism pedestal, and the power mechanism pedestal is equipped with a rectangular frame, described Heightening base is equipped with below the quadrangle of rectangular frame;
A left end hold-down mechanism and a right end compacting machine are respectively equipped on two or so parallel edges of the rectangular frame Structure, is equipped with one group of left end plugging mechanism in the left end hold-down mechanism, is equipped with one group of right part plug-hole machine in right end hold-down mechanism Structure is respectively equipped with one group of lateral surface compressing mechanism, in the lateral surface compressing on the another two of the rectangular frame or so parallel edges Mechanism is equipped with positioning mechanism;It is equipped with bottom plate on the rectangular frame, is surrounded by annular seal in the bottom plate, The center of the bottom plate is equipped with one group of input and output gas-tpe fitting, the input and output gas-tpe fitting and the control cabinet gas Interface tube is connected by tracheae, and cover board is equipped with above the bottom plate, and the cover board and bottom plate pass through left end compacting machine respectively Structure, right end hold-down mechanism and lateral surface compressing mechanism snaps are sealed.
2. new energy car battery box Shell detection device according to claim 1, it is characterized in that: the side Hold-down mechanism is equipped with a connecting shaft and a cylinder assembly, and upper in connecting shaft is equipped with several pressure arms, at the end of the pressure arm End is equipped with cylindrical briquettes, and the briquetting is fixed together by a link block with pressure arm;It is each at the both ends of the connecting shaft Equipped with an attachment base, it is equipped with link block in the centre of the connecting shaft, cylinder connector is successively set on the link block and is turned Axis, the cylinder connector are connected with the cylinder assembly.
3. new energy car battery box Shell detection device according to claim 1, it is characterized in that: the right end Hold-down mechanism is equipped with a connecting shaft and a cylinder assembly, is set in connecting shaft there are three pressure arm, at the end of the pressure arm End is equipped with cylindrical briquettes, and the briquetting is fixed together by a link block with pressure arm;It is each at the both ends of the connecting shaft Equipped with an attachment base, it is equipped with link block in the centre of the connecting shaft, cylinder connector is successively set on the link block and is turned Axis, the cylinder connector are connected with the cylinder assembly.
4. new energy car battery box Shell detection device according to claim 1, it is characterized in that: the inside End plugging mechanism is equipped with the centralized driving bottom plate of strip, and one group of sealing dress is successively arranged on the centralized driving bottom plate It sets, is equipped with plug-hole locating piece at the both ends of the centralized driving bottom plate.
5. new energy car battery box Shell detection device according to claim 1, it is characterized in that: the left end Plugging mechanism includes upper left end plugging mechanism and lower left end plugging mechanism, and the upper left end plugging mechanism is in lower left end plugging mechanism Top.
6. new energy car battery box Shell detection device according to claim 1, it is characterized in that: the right end Plugging mechanism includes right part plugging mechanism, medial end plugging mechanism, right end side plugging mechanism, plugging mechanism and the right side in right end Hold last plugging mechanism;The right part plugging mechanism, medial end plugging mechanism, right end side plugging mechanism, plug-hole machine in right end Structure and right end end plugging mechanism are successively placed along the axis direction of the right end hold-down mechanism.
7. new energy car battery box Shell detection device according to claim 1, it is characterized in that: at the bottom Plate is equipped with datum hole.
8. the new energy car battery box Shell according to any claim in the claims 1 to 7 detects Device, it is characterized in that: being equipped with traveling wheel below the heightening base.
CN201920207993.8U 2019-02-19 2019-02-19 A kind of new energy car battery box shell gases side leakage detection device Expired - Fee Related CN209416626U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110646146A (en) * 2019-02-19 2020-01-03 杭州隆湖机电科技有限公司 New energy automobile battery case shell gas tightness detection device
CN110763407A (en) * 2019-10-12 2020-02-07 世泰仕塑料有限公司 A sealing detection device for battery upper casing
CN110907832A (en) * 2019-12-11 2020-03-24 江西江铃集团新能源汽车有限公司 Safety auxiliary device for detecting air tightness of battery pack
CN116593074A (en) * 2023-07-18 2023-08-15 杭州久天科技有限公司 New energy power battery testing equipment and method

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110646146A (en) * 2019-02-19 2020-01-03 杭州隆湖机电科技有限公司 New energy automobile battery case shell gas tightness detection device
CN110646146B (en) * 2019-02-19 2024-07-09 杭州隆湖机电科技有限公司 New energy automobile battery case shell gas tightness detection device
CN110763407A (en) * 2019-10-12 2020-02-07 世泰仕塑料有限公司 A sealing detection device for battery upper casing
CN110763407B (en) * 2019-10-12 2024-10-25 世泰仕塑料有限公司 A sealing detection device for battery upper shell
CN110907832A (en) * 2019-12-11 2020-03-24 江西江铃集团新能源汽车有限公司 Safety auxiliary device for detecting air tightness of battery pack
CN110907832B (en) * 2019-12-11 2022-07-19 江西江铃集团新能源汽车有限公司 Safety auxiliary device for detecting air tightness of battery pack
CN116593074A (en) * 2023-07-18 2023-08-15 杭州久天科技有限公司 New energy power battery testing equipment and method
CN116593074B (en) * 2023-07-18 2023-10-03 浙江机电职业技术学院 New energy power battery detection equipment and method

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