CN217733188U

CN217733188U - Tempering and cooling automatic integrated machine for casting machining

Info

Publication number: CN217733188U
Application number: CN202221475291.6U
Authority: CN
Inventors: 马祖祺; 李二超; 项长生; 杨康; 戚超
Original assignee: Lanzhou University of Technology
Current assignee: Lanzhou University of Technology
Priority date: 2022-06-14
Filing date: 2022-06-14
Publication date: 2022-11-04
Anticipated expiration: 2032-06-14

Abstract

The utility model discloses an automatic all-in-one of tempering cooling for foundry goods processing relates to casting technical field, include: the base, casing and transportation subassembly, the casing is all installed on the base with transporting the subassembly, cooling cabin and tempering cabin that the position was arranged about having in the casing, first conveying mechanism has been arranged respectively in tempering cabin and the cooling cabin, second conveying mechanism, transport the subassembly including transporting the station and can order about transport station up-and-down reciprocating motion so that transport the station and make a round trip to switch over first power unit between first conveying mechanism of transmission butt joint and the horizontal butt joint second conveying mechanism, and will transport the foundry goods propelling movement on the station for second conveying mechanism's second power unit when transporting station and second conveying mechanism horizontal butt joint, the utility model discloses arrange tempering equipment and cooling apparatus from top to bottom, not only practiced thrift the space to shortened the distance between the equipment, makeed the foundry goods transportation more convenient, promoted casting efficiency then.

Description

Tempering and cooling automatic integrated machine for casting machining

Technical Field

The utility model relates to a casting technical field especially relates to an automatic all-in-one of tempering cooling for foundry goods processing.

Background

The performance of the casting can be effectively improved only by processes such as tempering and cooling after the casting is finished, but the heat treatment and cooling equipment in the current stage are separately arranged, and the casting needs to be transferred by a longer rail in the middle, so that a large amount of space is occupied, and the efficiency is influenced to a certain degree.

SUMMERY OF THE UTILITY MODEL

For solving the technical problem who exists among the background art, the utility model provides an automatic all-in-one of tempering cooling for foundry goods processing.

The utility model provides a pair of automatic all-in-one of tempering cooling for foundry goods processing, include: the base, casing and transportation subassembly, the casing is all installed on the base with the transportation subassembly, cooling cabin and tempering cabin that the position was arranged about having in the casing, the tempering cabin has first feed inlet and first discharge gate, the cooling cabin has second feed inlet and second discharge gate, first discharge gate is located under the second feed inlet, the tempering has arranged the first conveying mechanism that can carry the foundry goods to first discharge gate department by first feed inlet department in the under-deck, the second conveying mechanism that carries the foundry goods to second discharge gate department by second feed inlet department has been arranged in the cooling cabin, the transportation subassembly includes the transportation station and can order about the first power unit that the reciprocating motion was made round trip to switch between first conveying mechanism of transmission butt joint and the horizontal butt joint second conveying mechanism with the transportation station about so that the transportation station, and when transporting station and the horizontal butt joint of second conveying mechanism with the foundry goods propelling movement on the transportation station for second conveying mechanism's second power unit.

As a further optimization of the scheme, a heat insulation plate is horizontally arranged in the machine shell and is arranged between the tempering cabin and the cooling cabin for separating the tempering cabin and the cooling cabin.

As a further optimization of the scheme, the transfer station mainly comprises a frame and a plurality of guide rollers, the guide rollers are transversely and uniformly distributed on the frame, the first power mechanism is installed on the base and drives the frame to move up and down, and the second power mechanism is horizontally installed on one side, opposite to the shell, of the frame.

As a further optimization of the above solution, the surface of the guide roll is subjected to a polishing treatment.

As a further optimization of the scheme, the first conveying mechanism and the second conveying mechanism are both composed of a plurality of conveying rollers, and the guide rollers and the conveying rollers of the first conveying mechanism and the second conveying mechanism are arranged in the same direction and have the same diameter.

As a further optimization of the scheme, two ends of the tempering chamber are provided with air curtains.

Has the advantages that:

the utility model discloses in the automatic all-in-one of tempering cooling for foundry goods processing that proposes, the tempering equipment that separately sets up in present stage combines together with air cooling equipment, and the space that tempering cabin and cooling cabin of upper and lower layering arranged have greatly reduced equipment accounts for than, has promoted space utilization, and the foundry goods gets into the cooling cabin internal cooling through the transportation of transporting the subassembly after the heating in tempering cabin, but whole process automatic control for casting efficiency obtains effectively promoting.

Drawings

Fig. 1 is a schematic view of a three-dimensional structure of a tempering and cooling automatic integrated machine for casting processing provided by the utility model;

fig. 2 is a front view of the tempering and cooling automatic all-in-one machine for casting processing provided by the utility model;

fig. 3 is a side view of the tempering and cooling automatic all-in-one machine for casting processing provided by the utility model.

Wherein:

1. a base; 2. a housing; 201. a tempering chamber; 202. a cooling chamber; 3. a heat insulation plate; 4. a first conveying mechanism; 5. a second conveying mechanism; 6. a transfer assembly; 601. a frame; 602. a first power mechanism; 603. a second power mechanism; 604. and a guide roller.

Detailed Description

As shown in fig. 1, fig. 1 is a schematic view of a three-dimensional structure of a tempering and cooling automated all-in-one machine for casting processing according to the present invention.

Referring to fig. 1, the utility model provides an automatic all-in-one of tempering cooling for foundry goods processing, include: the heat insulation plate 3 is used for separating the tempering cabin 201 from the cooling cabin 202 so as to prevent the high temperature of the tempering cabin 201 from influencing the cooling effect of the cooling cabin 202;

the tempering chamber 201 is provided with a first feeding hole and a first discharging hole, the cooling chamber 202 is provided with a second feeding hole and a second discharging hole, the first discharging hole is positioned under the second feeding hole, a first conveying mechanism 4 capable of conveying the castings from the first feeding hole to the first discharging hole is arranged in the tempering chamber 201, a second conveying mechanism 5 capable of conveying the castings from the second feeding hole to the second discharging hole is arranged in the cooling chamber 202, the first conveying mechanism 4 and the second conveying mechanism 5 are conveyed by roller beds, and the moving directions of the castings on the first conveying mechanism 4 and the second conveying mechanism 5 are just opposite;

fig. 2 and 3 are a front view and a side view of the tempering and cooling automation all-in-one machine for processing castings according to the present invention, referring to fig. 2 and 3, the transferring assembly 6 includes a transferring station and a first power mechanism 602 capable of driving the transferring station to reciprocate up and down to switch the transferring station back and forth between the first conveying mechanism 4 and the horizontal butt second conveying mechanism 5, and a second power mechanism 603 capable of pushing the castings on the transferring station to the second conveying mechanism 5 when the transferring station is horizontally butt-jointed with the second conveying mechanism 5, the first power mechanism 602 and the second power mechanism 603 are preferably cylinders, the transferring station mainly includes a frame 601 and a plurality of guide rollers 604 rotatably mounted on the frame 601, the surfaces of the guide rollers 604 are polished to reduce friction, the guide rollers 604 are arranged in the same direction and have the same diameter as the conveying rollers of the first conveying mechanism 4 and the second conveying mechanism 5, so that the castings can move smoothly in the space between the castings, a first power mechanism 602 is arranged on the base 1 and drives the frame 601 to move up and down, a second power mechanism 603 is horizontally arranged on one side of the frame 601 opposite to the machine shell 2, the castings enter from a first feeding port of the tempering chamber 201 and move towards a first discharging port of the tempering chamber 201 under the action of the first conveying mechanism 4, the tempering operation is completed in the period, the castings have certain initial speed due to the movement of the castings on the first conveying mechanism 4, and the friction force of a guide roller 604 on the transfer station is small, so that when the castings reach the first discharging port, the castings can punch up the transfer station along with inertia, and then the first power mechanism 602 pushes the transfer station to ascend to be in butt joint with the second conveying mechanism 5, and at the moment, the castings do not have the initial speed any more, therefore, the casting needs to be pushed to the second conveying mechanism 5 by the second power mechanism 603, and then the casting moves in the cooling chamber 202 under the action of the second conveying mechanism 5, so as to complete the cooling operation;

in order to prevent the outflow of hot air in the tempering chamber 201 and influence the tempering effect, air curtains (not shown in the figure) are arranged at both ends of the tempering chamber 201, and the air curtains are used for blocking air and simultaneously not influencing the in and out of the castings.

The automatic tempering and cooling all-in-one machine for processing castings can realize automatic control, sensors are arranged at a first discharge port of a tempering chamber 201 and a second feed port of a cooling chamber 202, a control terminal is arranged outside a machine shell 2 and receives signals from the sensors and controls a transfer component 6 to move, when the castings move to the first discharge port and enter a transfer station under the inertia effect, the sensors at the tempering chamber 201 are triggered, at the moment, the control terminal controls a first power mechanism 602 to push the transfer station to ascend, when the transfer station is in butt joint with a second conveying mechanism 5, the sensors at the cooling chamber 202 are triggered, at the moment, the second power mechanism 603 works to push the castings to enter the second conveying mechanism 5, the first power mechanism 602 descends to reset, and the operation is repeated in a circulating mode.

In the specific working process of the tempering and cooling automatic all-in-one machine for processing castings, air curtains at two ends of a tempering cabin 201 can achieve the effect of blocking air to prevent hot air from flowing outwards, castings enter from a first feeding port of the tempering cabin 201 and move towards a first discharging port under the effect of a first conveying mechanism 4, tempering operation is completed in the period, the castings have certain initial speed due to movement on the first conveying mechanism 4, when reaching the first discharging port, the castings can impact a transfer station along with inertia, under the control of a control terminal, a first power mechanism 602 pushes the transfer station to ascend so as to be in butt joint with a second conveying mechanism 5, and the castings on the transfer station do not have the initial speed any more, so that the castings need to be pushed to the second conveying mechanism 5 by a second power mechanism 603, and then the castings move in the cooling cabin under the effect of the second conveying mechanism 5 to complete cooling operation.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The utility model provides a foundry goods processing is with automatic all-in-one of tempering cooling which characterized in that includes: base (1), casing (2) and transportation subassembly (6), casing (2) all install on base (1) with transportation subassembly (6), cooling cabin (202) and tempering cabin (201) that upper and lower position were arranged have in casing (2), tempering cabin (201) have first feed inlet and first discharge gate, cooling cabin (202) have second feed inlet and second discharge gate, first discharge gate is located under the second feed inlet, it can carry the foundry goods to first conveying mechanism (4) of first discharge gate department by first feed inlet to arrange in tempering cabin (201), it carries the second conveying mechanism (5) of second discharge gate department with the foundry goods to arrange in cooling cabin (202) to carry the foundry goods by second feed inlet department, transportation subassembly (6) including transporting the station and can order to transport the station to reciprocate from top to bottom in order to make the transportation station transport the first conveying mechanism (4) of transmission butt joint and horizontal butt joint second conveying mechanism (5) between first conveying mechanism (602) of second conveying mechanism (5), and transport mechanism (603) on the horizontal butt joint of second foundry goods when transporting mechanism (5) and second transport mechanism.

2. The automatic all-in-one tempering and cooling machine for machining castings according to claim 1, wherein a heat insulation plate (3) is horizontally arranged inside the casing (2), and the heat insulation plate (3) is arranged between the tempering cabin (201) and the cooling cabin (202) and used for separating the tempering cabin (201) from the cooling cabin (202).

3. The automatic all-in-one machine for tempering and cooling for casting machining as claimed in claim 1, wherein the transfer station mainly comprises a frame (601) and a plurality of guide rollers (604), the guide rollers (604) are transversely and uniformly distributed on the frame (601), the first power mechanism (602) is installed on the base (1) and drives the frame (601) to move up and down, and the second power mechanism (603) is horizontally installed on one side of the frame (601) opposite to the machine shell (2).

4. The automated tempering and cooling integrated machine for casting according to claim 3 wherein the surface of the guide roller (604) is polished.

5. The automatic all-in-one machine for tempering and cooling for machining castings according to claim 3, wherein the first conveying mechanism (4) and the second conveying mechanism (5) are both composed of a plurality of conveying rollers, and the guide rollers (604) are arranged in the same direction as the conveying rollers of the first conveying mechanism (4) and the second conveying mechanism (5) and have the same diameter.

6. The automatic all-in-one machine for tempering and cooling for casting processing as claimed in claim 1, wherein air curtains are arranged at both ends of the tempering chamber (201).