CN217727729U - Photovoltaic support basis built-in fitting automatic welder - Google Patents
Photovoltaic support basis built-in fitting automatic welder Download PDFInfo
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- CN217727729U CN217727729U CN202222310079.0U CN202222310079U CN217727729U CN 217727729 U CN217727729 U CN 217727729U CN 202222310079 U CN202222310079 U CN 202222310079U CN 217727729 U CN217727729 U CN 217727729U
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- galvanized steel
- guide rails
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
The utility model belongs to the technical field of the automatic weld technique and specifically relates to a photovoltaic support basis built-in fitting automatic welder is related to, comprises a workbench, one side of workstation is equipped with the feeding subassembly, the top of workstation is equipped with two centre gripping subassemblies, two the centre gripping subassembly is about the feeding subassembly symmetry sets up, two be equipped with the material loading subassembly between the centre gripping subassembly, X axle direction, Y axle direction and Z axle direction round trip movement can be followed to the material loading subassembly, the top of workstation is equipped with the welding subassembly. The technical scheme of the utility model carry the galvanized steel pipe to the workstation through the feeding subassembly to transport the galvanized steel pipe to between two centre gripping subassemblies through the material loading subassembly, carry out the centre gripping to the galvanized steel pipe and fix, weld through the welding subassembly after that, thereby realized the automatic weld of built-in fitting, solved the problem that manual welding wastes time and energy, reduced staff's intensity of labour, improved welding efficiency, ensured the welded quality.
Description
Technical Field
The utility model belongs to the technical field of the automatic weld technique and specifically relates to a photovoltaic support basis built-in fitting automatic welder is related to.
Background
The photovoltaic power generation is a technology for directly converting light energy into electric energy by utilizing the photovoltaic effect of a semiconductor interface, mainly comprises a solar panel (assembly), a controller and an inverter, has the advantages of safety, reliability, no noise, no pollution, short construction period, no limitation of resource distribution regions and the like compared with a common thermal power generation system, and is widely applied to various fields along with the gradual maturity of the photovoltaic power generation technology.
In the photovoltaic power generation station construction process, need excavate and pour cement etc. on the ground with the ground sclerosis, in order to make things convenient for the dismouting of later stage photovoltaic power generation station, the support of photovoltaic power generation station is not directly pour in cement, but adopts the built-in fitting to carry out the switching.
However, in the photovoltaic support installation process, the demand for the built-in fitting is great, and the production technology process of every built-in fitting is welding 3 crab-bolts and 2 perforation gaskets on galvanized steel pipe, adopts manual welding at present mostly, wastes time and energy, and staff's intensity of labour is big, and production efficiency is low, is difficult to guarantee welding quality.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a photovoltaic support basis built-in fitting automatic welder, this automatic welder can convenient operation, the practicality is strong, can realize the automatic weld of built-in fitting, has solved the problem that manual welding wastes time and energy, has reduced staff's intensity of labour, has improved welding efficiency, has ensured the welded quality.
The utility model provides an automatic welding device for a foundation embedded part of a photovoltaic bracket, which comprises a workbench;
the feeding assembly is positioned on one side of the workbench and used for conveying the galvanized steel pipe to the workbench;
the two clamping assemblies are positioned at the top of the workbench and symmetrically arranged relative to the feeding assembly and are used for clamping and fixing the galvanized steel pipe;
the feeding assembly is positioned between the two clamping assemblies, can move back and forth along the X-axis direction, the Y-axis direction and the Z-axis direction, and is used for conveying the galvanized steel pipe to the position between the two clamping assemblies so as to enable the two clamping assemblies to clamp the galvanized steel pipe;
and the welding assembly is positioned at the top of the workbench and used for clamping a workpiece to be welded and welding the workpiece to be welded on the galvanized steel pipe.
Furthermore, the feeding assembly comprises a rack, a plurality of uniformly arranged rollers are arranged at the top of the rack along the length direction of the rack, two ends of the plurality of rollers are respectively connected with the rack in a rotating manner, and the plurality of rollers rotate in the same direction and synchronously.
Furthermore, the same end of each of the rollers is connected with a driving wheel, the outer sides of the driving wheels are meshed with a driving chain, the rack is provided with a speed reducing motor, and the output end of the speed reducing motor is connected with a driving wheel meshed with the driving chain.
Furthermore, the clamping assembly comprises a base, a limiting frame is arranged at the top of the base, and a limiting groove matched with the galvanized steel pipe is formed in the top of the limiting frame;
two one side that the spacing kept away from each other all is equipped with first cylinder, the output shaft of first cylinder with the spacing groove coaxial line sets up.
Furthermore, the feeding assembly comprises a supporting plate positioned at the top of the workbench, and an X-axis driving assembly for driving the supporting plate to move back and forth along the X-axis direction is arranged at the top of the workbench;
the top of the supporting plate is provided with a mounting plate and a Y-axis driving assembly for driving the mounting plate to move back and forth along the Y-axis direction;
the top of mounting panel is equipped with the transportation subassembly and is used for driving transportation subassembly is along Z axle direction round trip movement's Z axle driving piece.
Furthermore, the X-axis driving assembly comprises two first guide rails which are oppositely arranged, the two first guide rails are positioned between the two bases, the length direction of the first guide rails is parallel to the feeding direction of the feeding assembly, and the supporting plate can move back and forth along the length direction of the first guide rails.
Furthermore, the Y-axis driving assembly comprises two second guide rails which are oppositely arranged, the two second guide rails are located at the tops of the supporting plates, the length direction of the second guide rails is perpendicular to the length direction of the first guide rails, and the mounting plate can move back and forth along the length direction of the second guide rails.
Furthermore, the transportation assembly comprises transportation frames positioned at four corners of the top of the mounting plate, each transportation frame comprises a horizontally arranged fixed rod, and two ends of each fixed rod are respectively provided with a vertically arranged connecting rod;
the connecting rod top just keeps away from one side of base is equipped with the bearing, the bearing with the connecting rod rotates to be connected.
Further, the Z-axis driving assembly comprises a second air cylinder located below the transport frame, and an output shaft of the second air cylinder is connected with the fixing rod.
Furthermore, the welding assembly comprises a material taking mechanical arm and a welding mechanical arm, wherein the material taking mechanical arm and the welding mechanical arm are positioned on two sides of the base, one end, close to the welding mechanical arm, of the material taking mechanical arm is connected with a mechanical arm, and one end, close to the material taking mechanical arm, of the welding mechanical arm is connected with a welding gun.
The utility model has the advantages that:
the technical scheme of the utility model carry the galvanized steel pipe to the workstation through the feeding subassembly, and transport the galvanized steel pipe to between two centre gripping subassemblies through the material loading subassembly, it is fixed to make two centre gripping subassemblies carry out the centre gripping to the galvanized steel pipe, the fixed back that finishes of galvanized steel pipe, press from both sides through the welding subassembly and get and treat the welding piece, and will treat the welding of welding piece on the galvanized steel pipe, thereby the automatic weld of built-in fitting has been realized, the problem that manual welding wastes time and energy has been solved, staff's intensity of labour has been reduced, the welding efficiency is improved, the welded quality has been ensured.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural view of an automatic welding device for a basic embedded part of a photovoltaic bracket in embodiment 1 of the present invention;
fig. 2 is a schematic structural view of a feeding assembly in embodiment 1 of the present invention;
fig. 3 is a schematic structural view of a feeding assembly in embodiment 1 of the present invention;
fig. 4 is a schematic structural diagram of the worktable, the clamping assembly and the welding assembly in embodiment 1 of the present invention.
Description of reference numerals:
1-workbench, 2-frame, 3-galvanized steel pipe, 4-base, 5-spacing frame, 6-first cylinder, 7-first guide rail, 8-second cylinder, 9-fixed rod, 10-connecting rod, 11-bearing, 12-material taking mechanical arm, 13-welding mechanical arm, 14-roller, 15-driving wheel, 16-driving chain, 17-driving wheel, 18-reducing motor, 19-supporting plate, 20-fixed plate, 21-pulley, 22-driving motor, 23-second guide rail, 24-mounting plate, 25-electric push rod, 26-controller, 27-spacing groove, 28-manipulator and 29-welding gun.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first" and "second" may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise. Furthermore, the terms "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as a specific case by those skilled in the art.
Example 1
As shown in the figures 1 to 4, the automatic welding device for the basic embedded part of the photovoltaic support comprises a workbench 1, a feeding assembly is arranged on one side of the workbench 1, two clamping assemblies are arranged at the top of the workbench 1 and symmetrically arranged relative to the feeding assembly, a feeding assembly is arranged between the two clamping assemblies and can move back and forth along the X-axis direction, the Y-axis direction and the Z-axis direction, and a welding assembly is arranged at the position, close to the clamping assemblies, of the top of the workbench 1.
Carry 3 pipes of galvanized steel to workstation 1 through the feeding subassembly, and transport galvanized steel pipe 3 to between two centre gripping subassemblies through the material loading subassembly, it is fixed to make two centre gripping subassemblies carry out the centre gripping to galvanized steel pipe 3, galvanized steel pipe 3 is fixed the back that finishes, press from both sides through the welding subassembly and get and treat the welding piece, and will treat the welding piece welding on galvanized steel pipe 3, thereby the automatic weld of built-in fitting has been realized, the problem that manual welding wastes time and energy has been solved, staff's intensity of labour has been reduced, welding efficiency is improved, the welded quality has been ensured.
The feeding component comprises a frame 2, a plurality of uniformly-arranged rollers 14 are arranged at the top of the frame 2 along the length direction of the frame, two ends of each roller 14 are respectively connected with the frame 2 in a rotating manner, the same ends of the rollers 14 are respectively connected with a driving wheel 15, the outer sides of the driving wheels 15 are respectively connected with a driving chain 16 in a meshing manner, a speed reducing motor 18 is arranged on the frame 2, and the output end of the speed reducing motor 18 is connected with a driving wheel 17 meshed with the driving chain 16.
The driving wheel 17 is driven to rotate through the speed reducing motor 18, the transmission chain 16 is driven to rotate by utilizing the meshing action between the driving wheel 17 and the transmission chain 16, and in the rotating process of the transmission chain 16, the meshing action between the transmission chain 16 and the transmission wheel 15 can drive the transmission wheels 15 to rotate, so that the rollers 14 rotate in the same direction and synchronously, and the galvanized steel pipe 3 is conveyed to the workbench.
The feeding assembly comprises two first guide rails 7 which are oppositely arranged, the two first guide rails 7 are positioned between the two clamping assemblies, the length direction of the first guide rails 7 is parallel to the feeding direction of the feeding assembly, supporting plates 19 are arranged above the first guide rails 7, fixing plates 20 which are vertically arranged are arranged at four corners of a bottom plate of each supporting plate 19, one sides, close to the first guide rails 7, of the fixing plates 20 are connected with pulleys 21, the pulleys 21 are rotatably connected with the fixing plates 20, one of the pulleys 21 is connected with a driving motor 22, the pulleys 21 are positioned in the first guide rails 7 at the same side and can move back and forth along the length direction of the first guide rails 7, the tops of the supporting plates 19 are provided with two second guide rails 23 which are oppositely arranged, the length direction of the second guide rails 23 is perpendicular to the length direction of the first guide rails 7, mounting plates 24 are arranged above the second guide rails 23, electric push rods 25 are arranged at the tops of the supporting plates 19, the output ends of the electric push rods 25 are connected with the mounting plates 24, sliders (not shown in the drawing) are arranged at positions, the bottoms of the mounting plates 24, the tops of the second guide rails 23 are provided with output shafts 10, and horizontal connecting rods 11, which are respectively arranged at the ends of the output shafts 10 of the horizontal connecting rods 10, and are connected with the bearing assemblies, and are respectively arranged at the ends of the horizontal connecting rods 11, and connected with the vertical connecting rods 11, and the bearing assemblies, the output shafts 10, the bearing assemblies, the fixing rods 11.
The centre gripping subassembly includes base 4, and the top of base is equipped with spacing 5, and the top of spacing 5 is equipped with the spacing groove 27 with 3 looks adaptations of galvanized steel pipe, and one side that two spacing 5 kept away from each other all is equipped with first cylinder 6, and the output shaft of first cylinder 6 sets up with spacing groove 27 coaxial line.
Transport galvanized steel pipe 3 to between two spacing 5 through the transportation frame to put into two spacing 27 respectively with galvanized steel pipe 3's both ends, start first cylinder 6 simultaneously, make two first cylinder 6's output shaft stretch out simultaneously, respectively with galvanized steel pipe 3's both ends butt, thereby play the clamping action to galvanized steel pipe 3, fix galvanized steel pipe 3 on two spacing 5, so that follow-up welding.
The welding assembly comprises a material taking mechanical arm 12 and a welding mechanical arm 13 which are positioned on two sides of the base 4, one end, close to the welding mechanical arm 13, of the material taking mechanical arm 12 is connected with a mechanical arm 28, and one end, close to the material taking mechanical arm 12, of the welding mechanical arm 13 is connected with a welding gun 29.
The material taking mechanical arm 12 is controlled to clamp a workpiece to be welded through the mechanical arm 28, the workpiece to be welded is placed on the galvanized steel pipe 3, the welding mechanical arm 13 is controlled to weld the workpiece to be welded on the galvanized steel pipe 3 through the welding gun 29, after welding is finished, the first air cylinder 6 is released from fixing the galvanized steel pipe 3, the galvanized steel pipe 3 is taken off from the limiting frame 5 through the two transportation frames on the side, far away from the rack 2, of the top of the mounting plate 24, the worktable 1 is sent out, the material taking mechanical arm 12 and the welding mechanical arm 13 are conventional in the field, detailed description on specific structures and working principles of the material taking mechanical arm 12 and the welding mechanical arm 13 is omitted, in addition, the first air cylinder 6, the second air cylinder 8, the material taking mechanical arm 12, the welding mechanical arm 13, the speed reducing motor 18 and the driving motor 22 are connected with the controller 26, and opening or closing of the material taking mechanical arm 12 and the welding mechanical arm 13 is controlled through the controller 26, so that stable welding can be ensured.
The working principle is as follows: starting a speed reducing motor 28, driving a plurality of rollers 14 to rotate in the same direction and synchronously by a speed reducing motor 19, moving the galvanized steel pipe 3 towards the direction of the workbench 1, simultaneously starting a driving motor 22, driving a supporting plate 19 towards the direction of the rack 2 by the driving motor 22, moving two transportation frames at the top of the mounting plate 24 close to one side of the rack 2 to the lower part of the galvanized steel pipe 3, then starting an electric push rod 25, adjusting the position of the transportation frames by the electric push rod 25 to ensure that the center of gravity of the galvanized steel pipe 3 can be maintained in the transportation process, avoiding the deviation, then starting two second cylinders 8 at the top of the mounting plate 24 close to one side of the rack 2, driving the transportation frames to ascend by the second cylinders 8, taking the galvanized steel pipe 3 off the rack 2, then driving the supporting plate 19 to move towards the direction of the limiting frames 5 by the driving motor 22, and transporting the galvanized steel pipe 3 to between the two limiting frames 5, putting two ends of a galvanized steel pipe 3 into two limiting grooves 27 respectively, starting the first cylinders 6 simultaneously to enable output shafts of the two first cylinders 6 to extend out simultaneously and abut against two ends of the galvanized steel pipe 3 respectively so as to clamp the galvanized steel pipe 3, fixing the galvanized steel pipe 3 on two limiting frames 5, controlling the material taking mechanical arm 12 to clamp a workpiece to be welded through the mechanical hand 28, placing the workpiece to be welded on the galvanized steel pipe 3, controlling the welding mechanical arm 13 to weld the workpiece to be welded on the galvanized steel pipe 3 through the welding gun 29, after welding is finished, removing the fixing of the galvanized steel pipe 3 by the first cylinders 6, taking the galvanized steel pipe 3 off the limiting frames 5 through two transportation frames on the side, far away from the rack 2, of the top of the mounting plate 24, sending the galvanized steel pipe 3 out of the workbench 1, and transporting the next galvanized steel pipe 2 to between the two limiting frames 5 through the transportation frames, the operation is repeated in a circulating way.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.
Claims (10)
1. An automatic welding device for a basic embedded part of a photovoltaic bracket is characterized by comprising a workbench;
the feeding assembly is positioned on one side of the workbench and used for conveying the galvanized steel pipe to the workbench;
the two clamping assemblies are positioned at the top of the workbench and symmetrically arranged relative to the feeding assembly and are used for clamping and fixing the galvanized steel pipe;
the feeding assembly is positioned between the two clamping assemblies, can move back and forth along the X-axis direction, the Y-axis direction and the Z-axis direction, and is used for conveying the galvanized steel pipe to the position between the two clamping assemblies so as to enable the two clamping assemblies to clamp the galvanized steel pipe;
and the welding assembly is positioned at the top of the workbench and used for clamping a workpiece to be welded and welding the workpiece to be welded on the galvanized steel pipe.
2. The automatic welding device for the basic embedded part of the photovoltaic bracket according to claim 1, wherein the feeding assembly comprises a rack, a plurality of uniformly arranged rollers are arranged on the top of the rack along the length direction of the rack, two ends of the plurality of rollers are respectively and rotatably connected with the rack, and the plurality of rollers rotate in the same direction and synchronously.
3. The automatic welding device for the basic embedded parts of the photovoltaic bracket as claimed in claim 2, wherein the same end of each of the plurality of rollers is connected with a transmission wheel, the outer sides of the plurality of transmission wheels are connected with a transmission chain in a meshed manner, the rack is provided with a speed reduction motor, and the output end of the speed reduction motor is connected with a driving wheel meshed with the transmission chain.
4. The automatic welding device for the embedded part of the photovoltaic bracket foundation according to claim 2, wherein the clamping assembly comprises a base, a limiting frame is arranged at the top of the base, and a limiting groove matched with the galvanized steel pipe is formed in the top of the limiting frame;
two one side that the spacing keeps away from each other all is equipped with first cylinder, the output shaft of first cylinder with the spacing groove coaxial line sets up.
5. The automatic welding device for the basic embedded part of the photovoltaic bracket according to claim 4, wherein the feeding assembly comprises a supporting plate positioned at the top of the workbench, and an X-axis driving assembly for driving the supporting plate to move back and forth along an X-axis direction is arranged at the top of the workbench;
the top of the supporting plate is provided with a mounting plate and a Y-axis driving assembly for driving the mounting plate to move back and forth along the Y-axis direction;
the top of mounting panel is equipped with the transportation subassembly and is used for driving transportation subassembly is along Z axle direction round trip movement's Z axle driving piece.
6. The automatic welding device for the basic embedded part of the photovoltaic bracket as recited in claim 5, wherein the X-axis driving assembly comprises two first guide rails arranged oppositely, the two first guide rails are located between the two bases, the length direction of the first guide rails is parallel to the feeding direction of the feeding assembly, and the supporting plate can move back and forth along the length direction of the first guide rails.
7. The automatic welding device for the basic embedded parts of the photovoltaic bracket as recited in claim 6, wherein the Y-axis driving assembly comprises two second guide rails which are oppositely arranged, the two second guide rails are arranged on the top of the supporting plate, the length direction of the second guide rails is perpendicular to the length direction of the first guide rails, and the mounting plate can move back and forth along the length direction of the second guide rails.
8. The automatic welding device for the basic embedded parts of the photovoltaic bracket as claimed in claim 7, wherein the transportation assembly comprises transportation frames positioned at four corners of the top of the mounting plate, each transportation frame comprises a horizontally arranged fixing rod, and two ends of each fixing rod are respectively provided with a vertically arranged connecting rod;
the connecting rod top just keeps away from one side of base is equipped with the bearing, the bearing with the connecting rod rotates to be connected.
9. The automatic welding device for the embedded parts of the foundation of the photovoltaic bracket as claimed in claim 8, wherein the Z-axis driving assembly comprises a second air cylinder located below the transportation frame, and an output shaft of the second air cylinder is connected with the fixing rod.
10. The automatic welding device for the embedded parts of the basis of the photovoltaic support as claimed in claim 5, wherein the welding assembly comprises a material taking mechanical arm and a welding mechanical arm which are arranged on two sides of the base, the end, close to the welding mechanical arm, of the material taking mechanical arm is connected with a mechanical arm, and the end, close to the material taking mechanical arm, of the welding mechanical arm is connected with a welding gun.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222310079.0U CN217727729U (en) | 2022-08-31 | 2022-08-31 | Photovoltaic support basis built-in fitting automatic welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222310079.0U CN217727729U (en) | 2022-08-31 | 2022-08-31 | Photovoltaic support basis built-in fitting automatic welder |
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| CN217727729U true CN217727729U (en) | 2022-11-04 |
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| CN202222310079.0U Active CN217727729U (en) | 2022-08-31 | 2022-08-31 | Photovoltaic support basis built-in fitting automatic welder |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117139945A (en) * | 2023-10-31 | 2023-12-01 | 哈尔滨龙庆钢构彩板有限公司 | Steel construction prefab welding set |
-
2022
- 2022-08-31 CN CN202222310079.0U patent/CN217727729U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117139945A (en) * | 2023-10-31 | 2023-12-01 | 哈尔滨龙庆钢构彩板有限公司 | Steel construction prefab welding set |
| CN117139945B (en) * | 2023-10-31 | 2024-01-05 | 哈尔滨龙庆钢构彩板有限公司 | Steel construction prefab welding set |
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