CN217726884U - Punching and riveting device for aluminum profile machining - Google Patents
Punching and riveting device for aluminum profile machining Download PDFInfo
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Abstract
本实用新型提供一种用于铝型材加工的冲铆装置,本设计通过调节两个固定块的间距,可以对不同尺寸的铝型板进行限位和固定,且调节方便,能自动进行输送进行冲铆工作,其包括底座,支撑座的外侧设置有控制器,底座的顶部安装有升降机构,升降机构上连接有支柱,支柱上连接有伸缩气缸,伸缩气缸上设置有冲头,底座的顶部安装有支撑座,支撑座的顶部设置有两个定位固定机构,两个定位固定机构为对称设置,支撑座的顶部中心位置设置有配合冲块,支撑座上设置有传送机构,传送机构上连接有两个配合座,两个配合座上均设置有压紧机构,两个压紧机构均位于定位固定机构的两侧,所述升降机构包括支撑柱和升降电机。
The utility model provides a punching and riveting device for processing aluminum profiles. By adjusting the spacing between two fixing blocks, the design can limit and fix aluminum profiles of different sizes, and the adjustment is convenient and can be automatically conveyed. The punching and riveting work includes a base, a controller is arranged on the outside of the support base, a lifting mechanism is installed on the top of the base, a pillar is connected to the lifting mechanism, a telescopic cylinder is connected to the pillar, and a punch is arranged on the telescopic cylinder. A support seat is installed, and two positioning and fixing mechanisms are arranged on the top of the support seat. The two positioning and fixing mechanisms are symmetrically arranged. A matching punch block is arranged at the center of the top of the support seat. There are two matching seats, and pressing mechanisms are arranged on the two matching seats. The two pressing mechanisms are located on both sides of the positioning and fixing mechanism. The lifting mechanism includes a support column and a lifting motor.
Description
技术领域technical field
本实用新型涉及铝型材加工冲铆技术领域,尤其涉及一种用于铝型材加工的冲铆装置。The utility model relates to the technical field of punching and riveting for processing aluminum profiles, in particular to a punching and riveting device for processing aluminum profiles.
背景技术Background technique
冲铆机是一种利用冲铆工艺进行铆接的机器设备,冲铆工艺是指工件在压力机上,通过冲头直接施加轴向作用力,使材料向径向涨开,达到塑性变形的目的,冲铆机具有铆接力大,时间短,可以通过冲头形状和铆接工艺等参数满足铆接的质量,因此被广泛的使用在铝型材的加工过程中;The riveting machine is a kind of machine equipment that uses the riveting process for riveting. The riveting process means that the workpiece is placed on the press, and the axial force is directly applied through the punch to make the material expand in the radial direction to achieve the purpose of plastic deformation. The punching riveting machine has a large riveting force and a short time, and can meet the quality of the riveting through parameters such as the shape of the punch and the riveting process, so it is widely used in the processing of aluminum profiles;
公开(公告)号:CN110877078B公开了一种用于铝型材加工的冲铆装置,通过在托块的两侧安装限位机构,利用限位机构上匚型架内部的第一转辊与第二转辊能够对铝材进行限位,同时利用第一螺杆与匚型架上的螺纹孔配合,能够带动两组匚型架向托块的两侧进行移动,便于增加支撑距离提高对铝型材的支撑效果,且利用转辊的设置能够方便铝型材的推送使用更加方便。Publication (announcement) number: CN110877078B discloses a punching riveting device for aluminum profile processing, by installing a limit mechanism on both sides of the bracket, using the limit mechanism to go up the first roller and the second roller inside the frame. The rotating roller can limit the aluminum profile, and at the same time, use the first screw rod to cooperate with the threaded hole on the 匚-shaped frame to drive the two sets of 匚-shaped frames to move to both sides of the bracket, which is convenient for increasing the supporting distance and improving the support for the aluminum profile. Supporting effect, and the setting of the rotating roller can facilitate the push and use of aluminum profiles more conveniently.
现有的冲铆装置不能针对不同尺寸的铝型板进行限位和固定,且调节较为不便,不能自动进行输送进行冲铆工作。The existing punching riveting device cannot limit and fix aluminum profiles of different sizes, and it is inconvenient to adjust, and cannot be automatically transported for punching riveting work.
发明内容Contents of the invention
本实用新型的目的在于克服现有技术的不足,适应现实需要,提供一种用于铝型材加工的冲铆装置,本设计通过调节两个固定块的间距,可以对不同尺寸的铝型板进行限位和固定,且调节方便,能自动进行输送进行冲铆工作。The purpose of this utility model is to overcome the deficiencies of the existing technology, to meet the needs of the reality, and to provide a punching riveting device for processing aluminum profiles. This design can adjust the distance between two fixed blocks to carry out aluminum profiles of different sizes. It is limited and fixed, and easy to adjust, and can automatically carry out punching and riveting work.
为了实现本实用新型的目的,本实用新型所采用的技术方案为:In order to realize the purpose of the utility model, the technical solution adopted in the utility model is:
设计一种用于铝型材加工的冲铆装置,包括底座,支撑座的外侧设置有控制器,底座的顶部安装有升降机构,升降机构上连接有支柱,支柱上连接有伸缩气缸,伸缩气缸上设置有冲头,底座的顶部安装有支撑座,支撑座的顶部设置有两个定位固定机构,两个定位固定机构为对称设置,支撑座的顶部中心位置设置有配合冲块,支撑座上设置有传送机构,传送机构上连接有两个配合座,两个配合座上均设置有压紧机构,两个压紧机构均位于定位固定机构的两侧。Design a punching and riveting device for processing aluminum profiles, including a base, a controller is arranged on the outside of the support base, a lifting mechanism is installed on the top of the base, a pillar is connected to the lifting mechanism, a telescopic cylinder is connected to the pillar, and a telescopic cylinder is mounted on the telescopic cylinder. A punch is provided, a supporting seat is installed on the top of the base, and two positioning and fixing mechanisms are arranged on the top of the supporting seat, and the two positioning and fixing mechanisms are symmetrically arranged. There is a transmission mechanism, and two matching seats are connected to the transmission mechanism, and pressing mechanisms are arranged on the two matching seats, and the two pressing mechanisms are located on both sides of the positioning and fixing mechanism.
优选的,所述升降机构包括支撑柱和升降电机,支撑柱和升降电机均安装在底座的顶部,支柱的底部开设有支撑槽,支撑柱与支撑槽的内壁滑动连接,升降电机的输出轴上安装有升降块,升降块与支柱相连。Preferably, the lifting mechanism includes a supporting column and a lifting motor, the supporting column and the lifting motor are installed on the top of the base, the bottom of the column is provided with a supporting groove, the supporting column is slidably connected with the inner wall of the supporting groove, and the output shaft of the lifting motor A lifting block is installed, and the lifting block is connected with the pillar.
优选的,所述定位固定机构包括气缸,气缸安装在支撑座的顶部,气缸的输出轴上安装有固定块,固定块的内侧开设有缺口,缺口内转动安装有多个辊筒。Preferably, the positioning and fixing mechanism includes a cylinder, which is installed on the top of the support base, and a fixed block is installed on the output shaft of the cylinder, and a gap is opened inside the fixed block, and a plurality of rollers are installed to rotate in the gap.
优选的,所述传送机构包括双向丝杆,支撑座的顶部对称开设有两个凹槽,两个凹槽之间开设有同一个通孔,双向丝杆转动安装在两个凹槽内且与通孔活动连接,支撑座的外侧安装有伺服电机,伺服电机的输出轴与双向丝杆的外端相连,双向丝杆的两端均螺纹连接有传送块,两个传送块与两个配合座相连,双向丝杆的两端螺纹方向相反。Preferably, the transmission mechanism includes a two-way screw rod, two grooves are symmetrically opened on the top of the support base, and the same through hole is opened between the two grooves, and the two-way screw rod is rotatably installed in the two grooves and connected to the two grooves. Vigorously connected through holes, a servo motor is installed on the outside of the support seat, the output shaft of the servo motor is connected to the outer end of the two-way screw rod, and the two ends of the two-way screw rod are screwed with transmission blocks, and the two transmission blocks are connected to the two matching seats. Connected, the thread direction of the two ends of the two-way screw rod is opposite.
优选的,所述压紧机构包括两个电动推杆,两个电动推杆的输出轴上安装有同一个压紧条。Preferably, the pressing mechanism includes two electric push rods, and the same pressing bar is installed on the output shafts of the two electric push rods.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
1、将铝合金放置在两个配合座的顶部,且铝合金位于两个压紧条的下方,且铝合金位于两个固定块之间,启动两个气缸启动两个固定块相互靠近,固定块带动多个辊筒靠近铝合金,对铝合金进行限位和固定,然后利用电动推杆带动压紧条向下运动,通过两个压紧条可以将铝合金压紧固定,保证铝合金冲铆的稳定性;1. Place the aluminum alloy on the top of the two matching seats, and the aluminum alloy is located under the two compression bars, and the aluminum alloy is located between the two fixed blocks. Start the two cylinders to start the two fixed blocks to approach each other and fix the The block drives multiple rollers close to the aluminum alloy to limit and fix the aluminum alloy, and then uses the electric push rod to drive the pressing bar to move downward. The aluminum alloy can be pressed and fixed by the two pressing bars to ensure that the aluminum alloy is punched. riveting stability;
2、伺服电机带动双向丝杆旋转,双向丝杆带动两个传送块移动,两个传送块带动两个配合座移动,配合座带动铝合金向前传送,移动到下一个冲铆位置后,电动推杆推动压紧条向上运动并离开铝合金,伺服电机反向启动,使得两个压紧条复位后,重新对铝合金压紧,可以自动将铝合金向前传送。2. The servo motor drives the two-way screw to rotate, the two-way screw drives the two transmission blocks to move, the two transmission blocks drive the two mating seats to move, and the mating seats drive the aluminum alloy to move forward. After moving to the next riveting position, the electric The push rod pushes the compression bar to move upwards and away from the aluminum alloy, and the servo motor starts in reverse, so that after the two compression bars are reset, they will compress the aluminum alloy again, and the aluminum alloy can be automatically conveyed forward.
附图说明Description of drawings
图1为本设计的主体结构示意图;Figure 1 is a schematic diagram of the main structure of this design;
图2为本设计的图1的剖视结构示意图;Fig. 2 is the sectional structure schematic diagram of Fig. 1 of this design;
图3为本设计中两个定位固定机构的侧视部分结构示意图。Figure 3 is a schematic diagram of the side view of the two positioning and fixing mechanisms in this design.
图中:1、底座;2、支柱;3、伸缩气缸;4、冲头;5、支撑座;6、配合冲块;7、支撑柱;8、支撑槽;9、升降电机;10、升降块;11、气缸;12、固定块;13、缺口;14、辊筒;15、伺服电机;16、凹槽;17、传送块;18、双向丝杆;19、通孔;20、配合座;21、电动推杆;22、压紧条;23、控制器。In the figure: 1. Base; 2. Pillar; 3. Telescopic cylinder; 4. Punch; 5. Support seat; block; 11, cylinder; 12, fixed block; 13, gap; 14, roller; 15, servo motor; 16, groove; 17, transmission block; 18, two-way screw rod; 19, through hole; 20, mating seat ; 21, electric push rod; 22, pressing bar; 23, controller.
具体实施方式Detailed ways
下面结合附图和实施方式对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
第一实施例first embodiment
请结合参阅图1、图2和图3,其中,图1为本设计的主体结构示意图;图2为本设计的图1的剖视结构示意图;图3为本设计中两个定位固定机构的侧视部分结构示意图。Please refer to Fig. 1, Fig. 2 and Fig. 3 in combination, wherein Fig. 1 is a schematic diagram of the main structure of this design; Fig. 2 is a schematic cross-sectional structural diagram of Fig. 1 of this design; Fig. 3 is a schematic diagram of two positioning and fixing mechanisms in this design Schematic diagram of the side view.
一种用于铝型材加工的冲铆装置,包括底座1,支撑座5的外侧设置有控制器23,底座1的顶部安装有升降机构,升降机构上连接有支柱2,支柱2上连接有伸缩气缸3,伸缩气缸3上设置有冲头4,底座1的顶部安装有支撑座5,支撑座5的顶部设置有两个定位固定机构,两个定位固定机构为对称设置,支撑座5的顶部中心位置设置有配合冲块6,支撑座5上设置有传送机构,传送机构上连接有两个配合座20,两个配合座20上均设置有压紧机构,两个压紧机构均位于定位固定机构的两侧。A punching riveting device for processing aluminum profiles, comprising a
本实施例中,升降机构包括支撑柱7和升降电机9,支撑柱7和升降电机9均安装在底座1的顶部,支柱2的底部开设有支撑槽8,支撑柱7与支撑槽8的内壁滑动连接,升降电机9的输出轴上安装有升降块10,升降块10与支柱2相连;用于调节支柱2的高度,进而调节升降电机9和冲头4的高度。In this embodiment, the lifting mechanism includes a
本实施例中,定位固定机构包括气缸11,气缸11安装在支撑座5的顶部,气缸11的输出轴上安装有固定块12,固定块12的内侧开设有缺口13,缺口13内转动安装有多个辊筒14;设置的两个固定块12和缺口13的配合,可以对铝合金记进行定位和固定。In this embodiment, the positioning and fixing mechanism includes a
本实施例中,传送机构包括双向丝杆18,支撑座5的顶部对称开设有两个凹槽16,两个凹槽16之间开设有同一个通孔19,双向丝杆18转动安装在两个凹槽16内且与通孔19活动连接,支撑座5的外侧安装有伺服电机15,伺服电机15的输出轴与双向丝杆18的外端相连,双向丝杆18的两端均螺纹连接有传送块17,两个传送块17与两个配合座20相连,双向丝杆18的两端螺纹方向相反;伺服电机15带动双向丝杆18旋转,双向丝杆18带动两个传送块17移动,两个传送块17带动两个配合座20移动,配合座20带动铝合金向前传送。In this embodiment, the transmission mechanism includes a two-
本实施例中,压紧机构包括两个电动推杆21,两个电动推杆21的输出轴上安装有同一个压紧条22;用于将铝合金压紧固定。In this embodiment, the pressing mechanism includes two
工作原理,使用时,接通电源和控制器23,将铝合金放置在两个配合座20的顶部,且铝合金位于两个压紧条22的下方,且铝合金位于两个固定块12之间,启动两个气缸11启动两个固定块12相互靠近,固定块12带动多个辊筒14靠近铝合金,对铝合金进行限位和固定,然后利用电动推杆21带动压紧条22向下运动,通过两个压紧条22可以将铝合金压紧固定,保证铝合金冲铆的稳定性,利用伸缩气缸3推动冲头4向下运动进行铝合金冲铆,完成一个位置冲铆后,伺服电机15带动双向丝杆18旋转,双向丝杆18带动两个传送块17移动,两个传送块17带动两个配合座20移动,配合座20带动铝合金向前传送,移动到下一个冲铆位置后,电动推杆21推动压紧条22向上运动并离开铝合金,伺服电机15反向启动,使得两个压紧条22复位后,重新对铝合金压紧,可以自动将铝合金向前传送,然后重新固定继续冲铆。Working principle, when in use, connect the power supply and the
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only examples of the utility model, and are not intended to limit the patent scope of the utility model. Any equivalent structure or equivalent process transformation made by using the utility model specification and accompanying drawings may be directly or indirectly used in other applications. Related technical fields are all included in the patent protection scope of the present utility model in the same way.
Claims (7)
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Effective date of registration: 20251211 Address after: 516000 Guangdong Province, Huizhou City, Zhongkai High-tech Zone, Chenjiang Street, Wuyi Village, Dao Lin No. 3 Factory Building First Floor Patentee after: HUIZHOU ZHONGHANGYUAN ELECTRONICS CO.,LTD. Country or region after: China Address before: 235000 Anhui Province, Huaibei City, Dugui Development Zone, No. 3 Ziteng North Road Patentee before: Anhui Cantai Aluminum Co.,Ltd. Country or region before: China |
