CN217725773U - Rock wool on-line cutting and limit portion waste material reducing mechanism - Google Patents
Rock wool on-line cutting and limit portion waste material reducing mechanism Download PDFInfo
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- CN217725773U CN217725773U CN202221612864.5U CN202221612864U CN217725773U CN 217725773 U CN217725773 U CN 217725773U CN 202221612864 U CN202221612864 U CN 202221612864U CN 217725773 U CN217725773 U CN 217725773U
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Abstract
The utility model discloses a rock wool online cutting and edge waste crushing device, which comprises a power mechanism and a cutting and crushing mechanism, wherein an output shaft of the power mechanism is connected to a central shaft and is connected to the cutting and crushing mechanism through the central shaft; the power mechanism and the cutting and crushing mechanisms are symmetrically arranged on two sides of the rock wool board conveying path. The cutting and crushing mechanism comprises a saw blade, a connecting plate and a small rotating hub which are arranged on the central shaft from inside to outside in sequence; the periphery of the small rotating hub is fixedly provided with a fixing plate, and the saw blade is detachably and fixedly connected to the connecting plate; the fixed plate is fixed with a crushing wheel plate in a detachable way, and the end part of the crushing wheel plate is fixed with a crushing cutter head. The device does not need to be specially provided with a crusher, the cutting mechanism and the crushing mechanism are integrated, and the cutting mechanism and the crushing mechanism are driven by the same power mechanism, so that the energy consumption is reduced; meanwhile, the detachable connecting structure is convenient to replace, the working efficiency can be greatly improved, and the equipment maintenance cost is reduced.
Description
Technical Field
The utility model relates to a rock wool production facility technical field especially relates to a rock wool on-line cutting and limit portion waste material reducing mechanism.
Background
The rock wool waste can be made into rock wool bricks and the like for recycling, and the rock wool waste can be used for preparing rock wool or other products again after being treated. At present to rock wool waste material generally adopt manual breakage, or special crushing recovery plant. The manual crushing has high labor intensity, low efficiency and bad working environment of workers; the patent "a rock wool heated board waste recovery device that produces" (publication No. CN 112403624A) provides and sets up the structure that smashes the case below the cutting knife, adopts the crushing roller in the crushing case to carry on the crushed rock wool rim charge that cuts, however this structure can only cut one side of the rock wool board on the one hand, can't cut and rim charge to other sides and handle, need to carry on many times to the rock wool board and cut and process; on the other hand, power mechanisms are required to be respectively provided for the cutting knife and the crushing roller, so that the equipment energy consumption is high, and the working efficiency is low.
SUMMERY OF THE UTILITY MODEL
In order to solve prior art's not enough, promote the cutting of rock wool and smash efficiency, reduction equipment energy consumption, the utility model provides a rock wool on-line cutting and limit portion waste material reducing mechanism, technical scheme is as follows:
a rock wool online cutting and edge waste crushing device comprises a power mechanism and a cutting and crushing mechanism, wherein an output shaft of the power mechanism is connected to a central shaft through a coupling and is connected to the cutting and crushing mechanism through the central shaft; the power mechanism and the cutting and crushing mechanism are symmetrically arranged on two sides of the rock wool board conveying path; the cutting and crushing mechanism comprises a saw blade, a connecting plate and a small rotating hub which are sequentially arranged on the central shaft from inside to outside; the connecting plate is fixedly connected with the small rotating hub, a fixing plate is fixedly arranged on the periphery of the small rotating hub, and the saw blade is detachably and fixedly connected to the connecting plate; the cutting and crushing mechanism further comprises a crushing wheel plate detachably arranged on the fixing plate.
Preferably, the output end of the power mechanism is provided with a bearing chamber, and the bearing chamber and the fixing seat of the power mechanism are fixedly connected to the frame body.
Preferably, the fixed plates are a plurality of pieces which are perpendicular to the connecting plate and are uniformly distributed by taking the small rotating hub as a center; the crushing mechanism comprises a crushing wheel body plate and a crushing cutter head which are detachably arranged on the fixing plate.
Preferably, the fixed plate and the small rotating hub are the same in width.
The device cuts off the edges of the rock wool boards through high-speed rotation of the saw blade, and the cutting direction is the same as the running direction of the rock wool boards; the crushing wheel plate and the crushing cutter head rotate at high speed to crush the cut rock wool plate.
Preferably, each fixing plate is fixed with a crushing wheel plate through a bolt, the tail end of each crushing wheel plate is provided with square teeth, a square notch is formed between every two adjacent square teeth, and the square teeth at the end part of each crushing wheel plate are welded with a crushing cutter head in a brazing high-strength manner; broken wheel body board and crushing tool bit are the circumference by a plurality of individual board and distribute, and whole round wheel body crushing structure is compared to this structure, has alleviateed weight greatly, has reduced system motor load, increases the security, reduces the plant maintenance rate.
Preferably, the crushing wheel body plate is made of an abrasion-resistant plate, and the crushing cutter head is made of high-strength abrasion-resistant alloy.
Preferably, the fixed plate is six, and the square tooth row cloth on the crushing wheel body board of subtending is crisscross, and the square tooth row cloth on the crushing wheel body board of adjacent three is the same for the crisscross arrangement of subtend upper and lower crushing tool bit, performance crushing effect.
In another embodiment, the square teeth on the opposite crushing wheel body plates are arranged in the same row, and the square teeth on the adjacent crushing wheel body plates are arranged in a staggered manner, so that the adjacent crushing cutter heads are arranged in a staggered manner, and full-plane crushing is realized.
Furthermore, the crushing wheel body plate is arranged at the front end of the fixed plate in the rotating direction, so that the crushing wheel body plate cannot generate separated thrust on the fixed bolt during cutting, and the service life is prolonged. The crushing cutter head is positioned at the front end of the crushing wheel body plate in the rotating direction.
In the structure of the device, the crushing wheel body plate is fixed to the fixing plate through the bolt connection and can be independently replaced after the crushing wheel body plate and the crushing cutter head are abraded, so that the maintenance cost is reduced, and the working efficiency is improved simultaneously.
Further, this device is still including setting up in cutting and rubbing crusher constructs outlying last dust cage, go up the dust cage and be circular barrel, the upper end sets up the mouth that gathers dust, goes up the mouth that gathers dust and pass through pipe connection to the fan that gathers dust, go up the dust cage bottom and set up the breach, set up lower dust cage below the breach, the mouth that gathers dust of lower dust cage passes through pipe connection to the fan that gathers dust, and the rock wool powder that cuts off and kibbling is collected away the back by the fan that gathers dust through last dust cage and lower dust cage along panel traffic direction and is deposited for subsequent processing.
Furthermore, a lifting device is arranged above the power mechanism and the bearing chamber and connected to the frame body, and when the wheel body with equipment failure stops rotating, the lifting device can cut and crush the whole frame body to be lifted.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the device does not need to be specially provided with a crusher, the cutting and crushing mechanisms are integrated, the structure is compact, the cutting and crushing mechanisms on the same side are driven by the same power mechanism, and the energy consumption is reduced;
2. the crushing wheel body plate designed by the utility model is a plate-shaped structure, so that the weight and the inertia moment of the crushing wheel body are reduced compared with the whole structure, the motor load of a system is reduced, and the safety is improved; the crushing wheel plate and the crushing cutter head are lighter in structural design, and meanwhile, the connecting structure of the bolt is convenient to replace, so that the working efficiency can be greatly improved, and the equipment maintenance rate is reduced;
3. this device has still set up the collection structure including last dust collecting cover, lower dust collecting cover and the fan that gathers dust, and rock wool powder after will smashing shifts out this device in order to carry out subsequent processing, is favorable to the dust removal and the clearance of this device crushing environment simultaneously.
Drawings
The accompanying drawings, which form a part of the specification, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without unduly limiting the scope of the invention.
FIG. 1 is a schematic view of a front view of a rock wool on-line cutting and edge waste crushing device provided by the present invention;
FIG. 2 is a schematic view of a rock wool panel;
FIG. 3 is a schematic side view of a rock wool on-line cutting and edge waste crushing device provided by the present invention;
fig. 4 is a schematic view of the cutting and pulverizing structure provided by the present invention.
The device comprises a power mechanism 1, a coupler 2, a bearing chamber 3, a central shaft 4, a saw blade 5, a connecting plate 6, a small rotating hub 7, a fixing plate 8, a crushing wheel body plate 9, a crushing cutter head 10, a lower dust collection cover 11, an upper dust collection cover 12, a frame body 13, a lifting device 14, a dust collection fan 15 and a rock wool plate 16.
Detailed Description
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the invention. As used herein, the singular forms "a", "an", and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
An online cutting and edge waste crushing device for rock wool is shown in figures 1 and 2 and comprises a power mechanism 1, wherein an output shaft of the power mechanism 1 is connected to a central shaft 4 through a coupling 2 and is connected to a cutting and crushing mechanism through the central shaft 4. The power mechanism 1 and the cutting and crushing mechanisms are symmetrically arranged on two sides of the rock wool conveying path. The output end of the power mechanism is provided with a bearing chamber 3, and the bearing chamber 3 and the fixing seat of the power mechanism are fixedly connected to the frame body 13.
The cutting and crushing mechanism comprises a saw blade 5, a connecting plate 6 and a small rotating hub 7 which are sequentially arranged on a central shaft 4 from inside to outside, the connecting plate 6 and the small rotating hub 7 are welded into a whole, a fixing plate 8 is welded on the periphery of the small rotating hub 7, the fixing plate 8 and the small rotating hub 7 are equal in width, and the saw blade 5 is fixedly connected onto the connecting plate 6 through bolts; the fixing plates 8 are a plurality of plates which are perpendicular to the connecting plate 6 and are uniformly distributed by taking the small rotating hub 7 as a center, and as shown in fig. 3 and 4, eight fixing plates 8 are uniformly arranged on the periphery of the small rotating hub 7; a crushing wheel body plate 9 is fixed on each fixing plate 8 through bolts, square teeth are arranged at the tail ends of the crushing wheel body plates 9, square notches are formed between every two adjacent square teeth, a brazing high-strength welding crushing cutter head 10 is adopted on the square teeth at the end parts of the crushing wheel body plates 9, the rock wool plate 16 conveyed by a conveying mechanism is cut off at the edge part of the rock wool plate 16 at the high-speed rotation position of the device through a saw blade 5, and the cutting direction is the same as the running direction of the rock wool plate; the crushing wheel plate 9 and the crushing cutter head 10 rotate at a high speed to crush the cut rock wool boards.
Broken wheel body board 9 and crushing tool bit 10 show as fig. 3 that be the circumference by eight individual boards and distribute, and whole round wheel body crushing structure is compared to this structure, has alleviateed weight greatly, has reduced system motor load, increases the security, reduces the plant maintenance rate. The crushing wheel plate 9 is made of an abrasion-resistant plate, the preferable material is an NM800 abrasion-resistant steel plate, and the crushing cutter head 10 is made of high-strength abrasion-resistant alloy.
As a typical embodiment, the square teeth on the opposite crushing wheel plates 9 are arranged in the same row, and the square teeth on the adjacent crushing wheel plates 9 are arranged in a staggered manner, so that the adjacent crushing cutter heads 10 are arranged in a staggered manner, and full-plane crushing is realized.
As another typical embodiment, the fixed plates 8 are six, the square teeth on the crushing wheel body plates 9 are arranged in a staggered manner, and the square teeth on the adjacent three crushing wheel body plates 9 are arranged in the same manner, so that the upper and lower crushing cutter heads are arranged in a staggered manner, thereby achieving the crushing effect.
Furthermore, the crushing wheel plate 9 is arranged at the front end of the fixing plate 8 in the rotating direction, so that the cutting cannot generate separated thrust on the fixing bolt, and the service life is prolonged. The crushing cutter head 10 is located at the front end in the rotation direction of the crushing wheel plate 9.
Broken wheel body board 9 passes through bolted connection to be fixed to fixed plate 8, can change alone after broken wheel body board and crushing tool bit wearing and tearing to reduce the maintenance cost, improved work efficiency simultaneously.
This device is still including setting up in cutting and rubbing crusher constructs outlying last dust cage 12, last dust cage 12 is circular cylinder, and the upper end sets up the mouth that gathers dust, and the mouth that gathers dust is connected to dust collection fan 15 through the pipeline on, the 12 bottom of last dust cage sets up the breach, and the breach below sets up dust cage 11 down, and the mouth that gathers dust of lower dust cage 11 is connected to dust collection fan 15 through the pipeline, cuts off and kibbling rock wool powder is collected away by dust collection fan 15 through last dust cage 12 and lower dust cage 11 along panel traffic direction.
Set up hoisting device 14 above power unit 1 and bearing room 3, hoisting device is connected to the support body, and when equipment trouble wheel body stopped rotating, hoisting device 14 will cut and smash the whole promotion of support body. The lifting device 14 can be in various forms, such as an electric or hydraulic telescopic rod can also be used to form the lifting device, and as a person skilled in the mechanical field can use a conventional structure, which will not be described herein.
The utility model integrates the cutting and crushing mechanisms, and adopts the same set of power mechanism to drive, thus reducing the energy consumption; the utility model has the advantages that the weight and the inertia moment of the crushing wheel body are reduced, the motor load of the system is reduced, and the safety is improved; the structural design weight of broken wheel body board and crushing tool bit is lighter, and the connection structure of bolt is convenient for change simultaneously, can improve work efficiency greatly, reduces the equipment maintenance rate.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The rock wool online cutting and edge waste crushing device is characterized by comprising a power mechanism and a cutting and crushing mechanism, wherein an output shaft of the power mechanism is connected to a central shaft and is connected to the cutting and crushing mechanism through the central shaft; the power mechanism and the cutting and crushing mechanism are symmetrically arranged on two sides of the rock wool board conveying path; the cutting and crushing mechanism comprises a saw blade, a connecting plate and a small rotating hub which are sequentially arranged on the central shaft from inside to outside; the connecting plate is fixedly connected with the small rotating hub, a fixing plate is fixedly arranged on the periphery of the small rotating hub, and the saw blade is detachably and fixedly connected to the connecting plate; the cutting and crushing mechanism further comprises a crushing wheel plate detachably arranged on the fixing plate.
2. The rock wool online cutting and edge waste crushing device as claimed in claim 1, wherein the end of the crushing wheel plate is provided with square teeth, a square gap is formed between adjacent square teeth, and the crushing cutter head is welded on the square teeth at the end of the crushing wheel plate.
3. The device for the on-line cutting and edge waste crushing of rock wool according to claim 2, wherein the fixing plate is a plurality of plates which are perpendicular to the connecting plate and are uniformly arranged by taking the small rotating hub as a center.
4. The device for online cutting and edge waste crushing of rock wool as claimed in claim 2, wherein the crushing wheel plate is made of wear-resistant plate, and the crushing cutter head is made of high-strength wear-resistant alloy.
5. The apparatus of claim 2, wherein the arrangement of the square teeth of the opposing crushing roller plates is staggered such that the opposing upper and lower crushing blades are staggered.
6. The device of claim 2, wherein the arrangement of the square teeth on the opposite crushing wheel body plates is the same, and the square teeth on the adjacent crushing wheel body plates are staggered, so that the adjacent crushing cutter heads are staggered.
7. The apparatus as claimed in claim 2, wherein the crushing roller body plate is disposed at a front end of the fixed plate in a rotation direction, and the crushing cutter head is disposed at a front end of the crushing roller body plate in the rotation direction.
8. The rock wool online cutting and edge waste crushing device of claim 2, further comprising an upper dust collection cover arranged on the periphery of the cutting and crushing mechanism, wherein the upper dust collection cover is a circular cylinder, an upper dust collection port is arranged at the upper end of the upper dust collection cover and is connected to a dust collection fan through a pipeline, a notch is arranged at the bottom end of the upper dust collection cover, a lower dust collection cover is arranged below the notch, and a dust collection port of the lower dust collection cover is connected to the dust collection fan through a pipeline.
9. The rock wool on-line cutting and edge waste crushing device as claimed in claim 1, wherein the output end of the power mechanism is provided with a bearing chamber, and the bearing chamber and the fixing seat of the power mechanism are both fixedly connected to the frame body.
10. The apparatus as claimed in claim 9, wherein a lifting device is installed above the power mechanism and the bearing housing, and the lifting device is connected to the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221612864.5U CN217725773U (en) | 2022-06-24 | 2022-06-24 | Rock wool on-line cutting and limit portion waste material reducing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221612864.5U CN217725773U (en) | 2022-06-24 | 2022-06-24 | Rock wool on-line cutting and limit portion waste material reducing mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217725773U true CN217725773U (en) | 2022-11-04 |
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ID=83842305
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221612864.5U Active CN217725773U (en) | 2022-06-24 | 2022-06-24 | Rock wool on-line cutting and limit portion waste material reducing mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217725773U (en) |
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2022
- 2022-06-24 CN CN202221612864.5U patent/CN217725773U/en active Active
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