CN217691104U - Cell arrangement device of photovoltaic module - Google Patents
Cell arrangement device of photovoltaic module Download PDFInfo
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- CN217691104U CN217691104U CN202221148602.8U CN202221148602U CN217691104U CN 217691104 U CN217691104 U CN 217691104U CN 202221148602 U CN202221148602 U CN 202221148602U CN 217691104 U CN217691104 U CN 217691104U
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- 230000007723 transport mechanism Effects 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims description 47
- 239000000758 substrate Substances 0.000 claims description 31
- 239000000463 material Substances 0.000 claims description 22
- 230000000712 assembly Effects 0.000 claims description 17
- 238000000429 assembly Methods 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 6
- 241000252254 Catostomidae Species 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 5
- 239000002699 waste material Substances 0.000 claims description 5
- 238000011065 in-situ storage Methods 0.000 claims description 2
- 210000004027 cell Anatomy 0.000 description 110
- 238000003466 welding Methods 0.000 description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 210000003850 cellular structure Anatomy 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model provides a photovoltaic module's battery piece device of arranging, bear the station including a plurality of battery pieces that set up side by side, position compensation device and battery piece station of arranging, and battery piece transport mechanism, it includes transport drive arrangement and at least two sets of sucking disc subassemblies, sucking disc subassembly have bear the sucking disc of quantity such as station with the battery piece, transport drive arrangement drives two sets of sucking disc subassemblies and bears the station and position compensation device between the battery piece respectively, and position compensation device and battery piece reciprocating motion between the station of arranging, when a set of sucking disc subassembly carried the battery piece to position compensation device from the battery piece station of bearing, another sucking disc subassembly carries the battery piece to the station of arranging from position compensation device. The utility model provides a photovoltaic module's battery piece device of arranging can be the array with arranging that the battery piece is quick in succession.
Description
Technical Field
The utility model relates to a photovoltaic cell equipment technical field, in particular to photovoltaic module's battery piece device of arranging.
Background
In the production process of the photovoltaic cell component, the welding from the silicon chip and the glass to the whole silicon chip is completed, and the photovoltaic cell component is subjected to equipment procedures such as a series welding machine, a typesetting machine and an end welding machine. In the process, firstly, the battery pieces are taken out of the material box, a string of battery pieces are arranged through vision and robot compensation transportation, and then the battery pieces are connected in series in an infrared welding mode through the welding strip. And then, laying upper layer parts, and flowing to a subsequent detection and lamination device.
At present, in the photovoltaic module production process, the battery piece is welded from the feeding to the end and is carried through the transfer of 5 at least times, also experiences transfer of 3 at least times after welding into whole cluster and carries, because silicon chip itself is fragile, the transfer is carried especially the transport greatly increased the piece rate of subassembly after welding into the cluster.
Therefore, how to improve the yield of the assembly line and the production continuity of the assembly line is a problem to be solved urgently by those skilled in the art.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a photovoltaic module's battery piece device of arranging can be the array with arranging that the battery piece is quick in succession.
In order to achieve the above purpose, the utility model provides a following technical scheme:
the utility model discloses a photovoltaic module's battery piece device of arranging, including the base plate subassembly bears the conveying unit, the base plate subassembly bears the conveying unit and carries the base plate subassembly along the first direction, there are a plurality of battery piece stations of arranging that set up along the second direction interval above the conveying unit is born to the base plate subassembly;
the battery piece loading and arranging unit comprises a battery piece bearing device, wherein a plurality of battery piece bearing stations arranged in parallel are arranged on the battery piece bearing device;
the battery piece feeding and arranging unit also comprises a plurality of position compensation devices which are arranged in parallel;
the battery piece feeding and arranging unit further comprises a battery piece carrying mechanism, the battery piece carrying mechanism comprises a carrying driving device and at least two groups of sucker assemblies, and each group of sucker assemblies comprises a plurality of suckers arranged in parallel;
the carrying driving device drives the two groups of sucker assemblies to respectively reciprocate between the cell carrying station and the position compensation device and between the position compensation device and the cell arrangement station, one group of sucker assemblies conveys the cells from the cell carrying station to the position compensation device, and the other sucker assembly conveys the cells from the position compensation device to the cell arrangement station.
Further, the utility model discloses a photovoltaic module's battery piece device of arranging, the battery piece station of arranging, battery piece bear station, position compensation device and sucking disc quantity the same.
Further, the utility model discloses a photovoltaic module's battery piece device of arranging, at least a set of sucking disc subassembly passes through rotary device and transport drive arrangement connects.
Furthermore, the utility model discloses a photovoltaic module's battery piece arranging device, battery piece bearing station of battery piece bearing device sets up above the carrying and conveying unit of base plate component along the second direction interval, a plurality of the position compensation device sets up above the carrying and conveying unit of component base plate component along the second direction interval, battery piece bearing device and position compensation device set up along the interval in parallel;
the battery piece carrying mechanism comprises a battery piece carrying driving device moving along a first direction, and a first sucker component and a second sucker component which are arranged on the battery piece driving device in parallel along a second direction, wherein the first sucker component and the second sucker component are driven by the carrying driving device to respectively move back and forth between a battery piece carrying station and a position compensation device as well as between the position compensation device and a battery piece arrangement station;
the lifting assembly is at least lifted when the second sucker assembly moves from the position compensation device to the cell arrangement station and is conveyed from the cell arrangement station to the position compensation device.
Further, the utility model discloses a photovoltaic module's battery piece device of arranging, the battery piece bears a plurality of device the battery piece bears station and a plurality of position compensation device bears conveying unit side along second direction interval collineation setting at the base plate subassembly, and battery piece transport mechanism includes along the battery piece transport drive arrangement of second direction removal, sets up two sets of first sucking disc subassembly and the second sucking disc subassembly along second direction parallel arrangement on battery piece drive arrangement, transport drive arrangement drives first sucking disc subassembly and second sucking disc subassembly and bears the battery piece respectively between station and position compensation device to and reciprocating motion between position compensation device and the battery piece station of arranging.
Further, the utility model discloses a photovoltaic module's battery piece device of arranging, battery piece arrangement position along second direction interval distribution is two sets of, the battery piece bears device, position compensation device and battery piece transport mechanism and is two sets of, and the symmetry setting bears the both sides of carrying the unit at the base plate subassembly.
Furthermore, the cell sheet arranging device of the photovoltaic module of the utility model is characterized in that a plurality of cell sheet bearing stations and a plurality of position compensation devices of the cell sheet bearing device are arranged at the side of the bearing and conveying unit of the substrate module at intervals along the first direction,
the battery piece carrying mechanism comprises a first battery piece carrying mechanism and a second battery piece carrying mechanism;
the first battery piece carrying mechanism comprises a first battery piece carrying driving device and a first sucking disc assembly which are arranged along a first direction, and the first battery piece carrying driving device drives the first sucking disc assembly to reciprocate along the first direction so as to enable the first sucking disc assembly to be respectively positioned above the battery piece carrying station and the position compensation device;
the second battery piece carrying mechanism comprises a second battery piece carrying driving device and a second sucker component, the second sucker component is connected with the second battery piece carrying driving device through a horizontal rotation driving device, the second battery piece carrying driving device drives the second sucker component to reciprocate above the position compensation device and the battery piece arrangement stations, and meanwhile the horizontal rotation driving device drives the second sucker component to rotate for 90 degrees.
Further, the utility model discloses a photovoltaic module's battery piece device of arranging, battery piece arrangement position along second direction interval distribution is two sets of, the battery piece bears device, position compensation device and battery piece transport mechanism and is two sets of, and the symmetry setting bears the both sides of carrying the unit at the base plate subassembly.
Further, the utility model discloses a photovoltaic module's battery piece device of arranging, position compensation device is XY theta platform, still including setting up in the vision mechanism of position compensation device top.
Furthermore, the battery piece arrangement device of the photovoltaic module of the present invention, wherein the battery piece carrying device is a belt conveyor, and conveys and carries a plurality of battery pieces along the conveying direction;
the photovoltaic module cell arrangement device further comprises a cell loading unit which is a belt type loading conveyor arranged in front of the cell carrying station input end.
Furthermore, the battery piece feeding unit of the photovoltaic module arrangement device of the utility model further comprises a second belt conveyor which is arranged in front of the input end of the belt feeding conveyor and has the same conveying direction with the belt feeding conveyor;
and/or the battery piece feeding unit further comprises a first belt conveyor arranged at the input end of the belt type feeding conveyor and arranged at a right angle to the transmission direction of the belt type feeding conveyor, and a sucker carrying assembly, wherein the sucker carrying assembly carries the battery piece from the first belt conveyor to the belt type feeding conveyor;
and/or the material box is arranged beside the input end of the belt type feeding conveyor, and the sucker carrying assembly carries the battery pieces from the material box to the belt type feeding conveyor.
Furthermore, the cell arrangement device of the photovoltaic module of the present invention is provided with the turning turntable before the cell bearing device is provided; and/or
A detection mechanism is arranged in front of the battery piece bearing station; and/or
A rotary carrying device is arranged in front of or above the battery piece bearing device and used for picking up unqualified battery pieces to a waste material position; the battery piece is picked up and rotated and then released in situ.
Furthermore, the cell sheet arrangement device of the photovoltaic module of the utility model is characterized in that the cell sheet bearing device is at least one group of material boxes,
the cell arrangement device of the photovoltaic module further comprises a cell feeding unit, wherein the cell feeding unit is a moving module arranged below the cell box and drives the cell box to reciprocate along the vertical direction of the arrangement direction of the cell box, so that at least one group of cell boxes are located at a cell bearing station.
Further, the utility model discloses a photovoltaic module's battery piece device of arranging, photovoltaic module's battery piece device of arranging still includes battery piece material loading unit, battery piece material loading unit is magazine belt transmission assembly line, carries the magazine to battery piece bearing station position department.
The utility model adopts the above technical scheme, in view of it, the utility model provides a photovoltaic module's battery piece device of arranging can be the array with arranging that the battery piece is quick in succession.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic top view of a cell arrangement apparatus of a photovoltaic module according to an embodiment of the present invention;
fig. 2 is a schematic perspective view of a cell arrangement apparatus of a photovoltaic module according to an embodiment of the present invention (without a substrate assembly carrying and conveying unit);
fig. 3 is a schematic top view of a battery piece feeding unit according to an embodiment of the present invention;
fig. 4 is a top view of another cell arrangement apparatus for a photovoltaic module according to an embodiment of the present invention;
fig. 5 is a schematic perspective view of another cell arrangement apparatus for a photovoltaic module according to an embodiment of the present invention (not including a substrate assembly carrying and conveying unit);
fig. 6 is a top view of another photovoltaic module cell arrangement apparatus provided by the embodiment of the present invention.
Detailed Description
The utility model discloses a photovoltaic module's battery piece device of arranging can be the array with the continuous quick arranging of battery piece.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1 to 6, the present invention provides a cell arrangement device for a photovoltaic module, which includes a substrate assembly carrying and conveying unit, wherein the substrate assembly carrying and conveying unit conveys a substrate assembly along a first direction, and a plurality of cell arrangement stations are arranged above the substrate assembly carrying and conveying unit at intervals along a second direction;
the battery piece loading and arranging unit comprises a battery piece bearing device, wherein a plurality of battery piece bearing stations arranged in parallel are arranged on the battery piece bearing device;
the battery piece feeding and arranging unit also comprises a plurality of position compensation devices which are arranged in parallel;
the battery piece feeding and arranging unit further comprises a battery piece carrying mechanism, the battery piece carrying mechanism comprises a carrying driving device and at least two groups of sucker assemblies, and each group of sucker assemblies comprises a plurality of suckers arranged in parallel;
the carrying driving device drives the two groups of sucker assemblies to respectively move back and forth between the battery piece bearing station and the position compensation device and between the position compensation device and the battery piece arrangement station, one group of sucker assemblies convey the battery pieces from the battery piece bearing station to the position compensation device, and the other sucker assembly conveys the battery pieces from the position compensation device to the battery piece arrangement station.
The substrate assembly carrying and conveying unit is used for conveying the substrate assembly in a stepping mode, and generally, the placing size of one or more battery pieces is stepped according to the arrangement requirements of the battery pieces. When the substrate assembly bearing and conveying unit conveys the substrate assembly to pass through the cell arrangement station, the sucker assemblies convey the cells from the position compensation device (after position compensation) to the cell arrangement station, so that the plurality of cells are arranged on the substrate assembly at intervals along the second direction, and the plurality of cells are just arranged at the corresponding positions of the cell assembly at intervals along the second direction; the base plate assembly bears the conveying unit and step by step again and carries the base plate assembly, and a plurality of battery pieces are arranged at the corresponding position of battery piece base plate assembly along the second direction interval, and after the base plate assembly all arranged the station through the battery piece, the battery piece can be arranged on the base plate assembly in array.
Furthermore, the utility model discloses a photovoltaic module's battery piece device of arranging, at least a set of sucking disc subassembly (or each sucking disc on it) is connected through rotary device and transport drive arrangement. Can carry out horizontal rotation with the battery piece, when need adjust battery piece positive negative pole when arranging, can rotate 180 degrees with the battery piece.
As a specific embodiment, refer to fig. 1 and fig. 2, wherein fig. 1 is a schematic top view of a cell sheet arranging apparatus of a photovoltaic module, and fig. 2 is a schematic perspective view of the cell sheet arranging apparatus of the photovoltaic module without a substrate module carrying and conveying unit. The plurality of cell carrying stations on the cell carrying device 22 are arranged above the substrate assembly carrying and conveying unit 10 at intervals along the second direction, and the plurality of position compensation devices 28 are arranged corresponding to the cell carrying stations and also arranged above the assembly substrate assembly carrying and conveying unit 10 at intervals along the second direction. In some embodiments, the number of the cell loading stations, the position compensation device 28, and the cell arranging station is equal, and may be 6, 8, or the like.
In more detail, the battery carrying mechanism 27 comprises a battery carrying driving device 32 moving along a first direction, and two sets of first and second chuck assemblies 29 and 30 arranged in parallel along a second direction, preferably, the first and second chuck assemblies 29 and 30 are connected with the battery carrying driving device 32 through a lifting mechanism, in this embodiment, the lifting mechanism comprises a battery carrying lifting cylinder 31 connected with the first chuck assembly 29, and a battery carrying linear motor assembly 33 connected with the second chuck assembly 30.
The first suction cup assembly 29 and the second suction cup assembly 30 are each provided with a plurality of suction cups of the same number as the arrangement station. Specifically, the first chuck assembly 29 and the second chuck assembly 30 are driven by the cell carrying driving device 32 moving in the first direction to move back and forth in the first direction, so that the first chuck assembly 29 is arranged between the cell carrying station and the position compensating device 28 on the cell carrying device 22, the second chuck assembly 30 is arranged between the second position compensating device 28 and the cell arranging station to move back and forth and take and place simultaneously, and cells are continuously arranged in rows at the cell arranging station.
Battery piece drive handling device 32 can be linear motor module etc. and battery piece transport lift cylinder 31 is the cylinder of vertical setting, drives first sucking disc subassembly 29 and goes up and down, and battery piece transport linear motor subassembly 33 is vertical drive's linear motor module etc. and drives second sucking disc subassembly 30 and goes up and down.
More specifically, a first sucker component 29 and a second sucker component 30 are respectively arranged above a battery piece bearing station and a position compensation device 28 on a battery piece bearing device 22, a battery piece carrying lifting cylinder 31 controls the first sucker component 29 to descend, a battery piece carrying linear motor component 33 controls the second sucker component 30 to descend, negative pressure is started by the first sucker component 29 and the second sucker component 30 to respectively adsorb battery pieces at corresponding positions, the first sucker component 29 and the second sucker component 30 move along a first direction under the driving of a battery piece carrying driving device 32, the first sucker component 29 and the second sucker component 30 respectively move to the positions above the position compensation device 28 and a battery piece arrangement station, the battery piece carrying lifting cylinder 31 controls the first sucker component 29 to descend, broken vacuum is used for releasing the battery pieces, and the battery piece carrying linear motor component 33 controls the second sucker component 30 to descend, and broken vacuum is used for releasing the battery pieces. It can be known, because the height that the station was arranged to the battery piece is less than position compensation arrangement 28, battery piece transport linear electric motor subassembly 33 control second sucking disc subassembly 30 descends to the battery piece and arranges the station top, has higher precision, realizes the steady release of battery piece, then rises to the height that is higher than position compensation arrangement 28. The first chuck assembly 29 and the second chuck assembly 30 are driven by the cell carrying driving device 32 to move in the reverse direction of the first direction respectively to the cell carrying station on the cell carrying device 22 and above the position compensating device 28 for the next material taking.
Referring to fig. 4 to 5, there are respectively a schematic top view and a schematic perspective view of a cell sheet arrangement apparatus of a photovoltaic module (not including a substrate module carrying and conveying unit). As another specific embodiment, the main difference from the previous embodiment is that: the plurality of cell loading stations on the cell loading device 44 and the plurality of position compensation devices 45 arranged in parallel are arranged in a collinear manner along the second direction at the side of the substrate assembly carrying and conveying unit 10, preferably at the side of the substrate assembly carrying and conveying unit 10. The cell carrying mechanism 40 also comprises a first sucker component 41 and a second sucker component 42, the cell carrying driving device 43 reciprocates along the second direction, similarly to the previous embodiment, the first sucker component 41 and the second sucker component 42 reciprocate along the second direction under the driving of the cell carrying driving device 43 moving along the second direction, the first sucker component 41 is arranged between the cell carrying station of the cell carrying device 44 and the position compensating device 45, the second sucker component 42 reciprocates and adsorbs and takes and places between the position compensating device 45 and the cell arranging station simultaneously, and the cells are continuously arranged in rows at the cell arranging station. Of course, a lifting assembly connected to the first and second chuck assemblies 41 and 42 may be included.
Referring to fig. 5, the left side of fig. 5 shows the states of the first and second chuck assemblies 41 and 42. The right side of the figure 5 schematically shows three positions to which the first sucker component and the second sucker component can move, and the positions above the battery piece carrying station, the position compensation device and the battery piece arranging station are sequentially arranged from right to left instead of three sucker components.
Preferably, referring to fig. 4, the cell loading stations are divided into two groups along the first direction central line, which are the first cell loading station and the second cell loading station, the cell loading device 44, the position compensation device 45 and the cell handling mechanism 40 are arranged at two sides of the substrate assembly loading and conveying unit 10, and the two groups of cell handling mechanisms move simultaneously to realize loading and arrangement of the corresponding groups. In this embodiment, both sides separately carry out the battery piece material loading simultaneously, and its advantage is simple structure, and equipment takes up an area of fewly, makes things convenient for personnel's operation, and is more time-saving, and the machining precision is higher.
As another specific embodiment, referring to fig. 6, a schematic top view of a cell sheet arrangement apparatus of a photovoltaic module is shown. The main difference from the previous embodiment is that the cell loading station on the cell loading device 54 and the position compensation device 55 are disposed on the side of the substrate assembly carrying and conveying unit 10 along the first direction, preferably on the upper side. The cell carrying mechanism comprises a first cell carrying mechanism 51 and a second cell carrying mechanism 52, and specifically, the first cell carrying mechanism 51 comprises a first cell carrying driving device and a first sucker component which are arranged along a first direction, the first cell carrying driving device drives the first sucker component to reciprocate along the first direction so as to be respectively positioned above a cell carrying station of a cell carrying device 54 and a position compensation device 55, the second cell carrying mechanism 52 comprises a second cell carrying driving device and a second sucker component which are arranged along a second direction, the second sucker component is connected with the second cell carrying driving device through a horizontal rotation driving device, the second cell carrying driving device drives the second sucker component to reciprocate above the position compensation device 55 and a cell arrangement station, and meanwhile, the horizontal rotation driving device drives the second sucker component to rotate for 90 degrees, and cells arranged along the first direction above the plurality of position compensation devices 55 are arranged on the cell arrangement station in a second direction.
The cell carrying device 54, the position compensation device 55 and the cell carrying mechanism 50 are two sets, and are symmetrically arranged on two sides of the substrate assembly carrying and conveying unit 10, and the two sets of cell carrying mechanisms move simultaneously to respectively realize the feeding of the corresponding sets. In the embodiment, the two sides are used for simultaneously and separately feeding the battery pieces, and the battery piece feeding device has the advantages of simple structure, less occupied area of equipment, convenience for personnel operation, time saving and higher processing precision.
Similar to the previous embodiment, referring to fig. 6, the cell loading stations are divided into two groups along the first direction central line, which are respectively the first cell loading station and the second cell loading station, the cell loading device 54, the position compensation device 55, the first cell carrying mechanism 51 and the second cell carrying mechanism 52 are respectively divided into two groups, which are respectively symmetrically disposed on two sides of the substrate assembly carrying and conveying unit 10, and move simultaneously, so as to respectively realize the loading and arrangement of the corresponding groups.
In this embodiment, since the material moving direction of the battery piece loading unit is parallel to the extending direction of the bearing unit, the floor area can be reduced.
As a non-limiting example, the position compensation device may be an XY θ stage, or a centering clamp or the like may be a mechanical positioning device.
In a preferred embodiment, the position compensation device is an XY θ stage, and preferably further includes a vision mechanism disposed correspondingly. Specifically, referring to fig. 2, a vision mechanism (not shown) is correspondingly disposed on the position compensation device, and the vision mechanism is used for identifying the position of the battery piece and calculating the position compensation value.
The vision mechanism is preferably a Charge-coupled device (CCD) vision system, is located right above the position compensation device, takes pictures through the CCD vision system and calculates a position compensation value, the position compensation device compensates the position of the battery piece to a calibration position, and the battery piece carrying mechanism 27 carries the battery piece with the compensated position to the battery piece arrangement station.
Preferably, the position compensation device is provided with a reserved space, so that products with different specifications can be quickly switched only by switching the CCD calibration template when different battery pieces are switched, and the compatibility is good.
In order to continuously provide the battery plates for the battery plate carrying station, the battery plate feeding unit is further included.
As an alternative embodiment, referring to fig. 3, the cell sheet carrying device 22 is a belt conveyor arranged along the second direction, a plurality of cell sheet carrying stations are correspondingly arranged thereon, and the belt conveyor conveys a plurality of cell sheets along the conveying direction and is positioned on the belt conveyor. At this time, the cell loading unit 2 includes a belt-type loading conveyor 24, which is a belt-type conveyor provided in connection with the belt-type conveyor of the cell carrier 22.
More preferably, in order to be used with an upstream mechanism, a second belt conveyor 15B which is arranged in front of the input end of the belt feeding conveyor 24 and has the same transmission direction with the belt feeding conveyor 24 may be further included, and the battery pieces are provided by butting with upstream equipment; or, include with setting up at the belt feeding conveyer 24 input, and the first belt conveyor 15A that is the right angle setting with belt feeding conveyer 24's transmission direction, or set up the magazine 16 by belt feeding conveyer 24 input, correspond, still include sucking disc transport assembly 17, can adsorb and transport the battery piece that first belt conveyor 15A or magazine 16 placed to belt feeding conveyer 24.
Further, in order to adapt to the correspondence that the front side or the back side faces downwards when the battery piece is fed, a piece turning turntable 18 is arranged between the belt type feeding conveyor 24 and the belt type conveyor of the battery piece carrying device 22 to turn over the battery piece. The turning disc is also prior art and will not be described herein.
Further, a detection mechanism 19 disposed in front of the battery piece carrier 22 may be further included.
Further, the device also comprises a rotary carrying device 20 arranged in front of or on the cell piece bearing device 22, and the rotary carrying device is used for rotating 180 degrees and releasing the cell piece bearing device 22 or the cell piece before being picked up, so that the device can be used when the anode and the cathode of the cell piece need to be adjusted during arrangement. The rotary transport device 20 may be used alone or in combination as a waste disposal device for picking up and transporting waste sheets detected by the detection mechanism 19 to a waste location.
As another alternative, referring to fig. 4, 5 and 6, the battery sheet carrier 44 is a magazine. A plurality of battery pieces are stacked in the battery box, so that continuous feeding can be realized. Further, in order to realize continuous feeding, the material boxes are arranged in two groups movably along the second direction. Specifically, the battery piece feeding unit is a moving module and is arranged under the material box, the moving module drives the material box to reciprocate along a first direction, so that the material box in the middle position (the battery piece bearing position) is continuously fed, the empty material box is replaced by a full material box after the feeding is finished, and the continuous feeding of the material box in the middle position is ensured.
As another alternative, referring to fig. 6, the battery sheet carrier 54 is a magazine, and the battery sheet loading unit includes a magazine belt transport line 53 for transporting the magazine to the battery sheet carrier station.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (14)
1. The utility model provides a photovoltaic module's battery piece device of arranging which characterized in that: the device comprises a substrate assembly bearing and conveying unit, wherein the substrate assembly bearing and conveying unit conveys a substrate assembly along a first direction, and a plurality of cell arrangement stations arranged at intervals along a second direction are arranged above the substrate assembly bearing and conveying unit;
the battery piece loading and arranging unit comprises a battery piece bearing device, wherein a plurality of battery piece bearing stations arranged in parallel are arranged on the battery piece bearing device;
the battery piece feeding and arranging unit also comprises a plurality of position compensation devices which are arranged in parallel;
the battery piece feeding and arranging unit further comprises a battery piece carrying mechanism, the battery piece carrying mechanism comprises a carrying driving device and at least two groups of sucker assemblies, and each group of sucker assemblies comprises a plurality of suckers arranged in parallel;
the carrying driving device drives the two groups of sucker assemblies to respectively reciprocate between the cell carrying station and the position compensation device and between the position compensation device and the cell arrangement station, one group of sucker assemblies conveys the cells from the cell carrying station to the position compensation device, and the other sucker assembly conveys the cells from the position compensation device to the cell arrangement station.
2. The cell arrangement device of a photovoltaic module according to claim 1, wherein: the cell arrangement station, the cell bearing station, the position compensation device and the suckers are the same in number.
3. The cell arrangement of a photovoltaic module according to claim 1, wherein: at least one group of sucker components or suckers on the sucker components are connected with a carrying driving device through a rotating device.
4. The cell arrangement of a photovoltaic module according to any of claims 1 to 3, wherein: the battery piece bearing stations of the battery piece bearing devices are arranged above the substrate assembly bearing and conveying unit at intervals along the second direction, the position compensation devices are arranged above the assembly substrate assembly bearing and conveying unit at intervals along the second direction, and the battery piece bearing devices and the position compensation devices are arranged in parallel at intervals;
the battery piece carrying mechanism comprises a battery piece carrying driving device moving along a first direction, and a first sucker component and a second sucker component which are arranged on the battery piece driving device in parallel along a second direction, wherein the first sucker component and the second sucker component are driven by the carrying driving device to respectively move back and forth between a battery piece carrying station and a position compensation device as well as between the position compensation device and a battery piece arrangement station;
the lifting assembly is at least lifted when the second sucker assembly moves from the position compensation device to the cell arrangement station and is conveyed from the cell arrangement station to the position compensation device.
5. The cell arrangement device of a photovoltaic module according to any of claims 1 to 3, wherein:
the battery piece bears a plurality of device the battery piece bears station and a plurality of position compensation device bears conveying unit side along the second direction interval collineation setting at the base plate subassembly, and battery piece transport mechanism includes battery piece transport drive arrangement, the first sucking disc subassembly and the second sucking disc subassembly of two sets of edge second direction parallel arrangement that set up on battery piece drive arrangement that remove along the second direction, transport drive arrangement drives first sucking disc subassembly and second sucking disc subassembly and bears between station and position compensation device at the battery piece respectively to and position compensation device and battery piece arrange reciprocating motion between the station.
6. The cell arrangement of a photovoltaic module according to claim 5, wherein: the battery piece arrangement positions distributed at intervals along the second direction are two groups, and the battery piece bearing devices, the position compensation devices and the battery piece carrying mechanisms are two groups and are symmetrically arranged on two sides of the substrate assembly bearing and conveying unit.
7. The cell arrangement of a photovoltaic module according to any of claims 1 to 3, wherein:
the plurality of battery piece bearing stations and the plurality of position compensation devices of the battery piece bearing device are arranged at the side of the substrate assembly bearing and conveying unit at intervals in the first direction in a collinear way,
the battery piece carrying mechanism comprises a first battery piece carrying mechanism and a second battery piece carrying mechanism;
the first battery piece carrying mechanism comprises a first battery piece carrying driving device and a first sucking disc assembly which are arranged along a first direction, and the first battery piece carrying driving device drives the first sucking disc assembly to reciprocate along the first direction so as to enable the first sucking disc assembly to be respectively positioned above the battery piece carrying station and the position compensation device;
the second battery piece carrying mechanism comprises a second battery piece carrying driving device and a second sucker component, the second sucker component is connected with the second battery piece carrying driving device through a horizontal rotation driving device, the second battery piece carrying driving device drives the second sucker component to reciprocate above the position compensation device and the battery piece arrangement station, and meanwhile, the horizontal rotation driving device drives the second sucker component to rotate for 90 degrees.
8. The cell arrangement of a photovoltaic module according to claim 7, wherein:
the battery piece arrangement positions distributed at intervals along the second direction are two groups, and the battery piece bearing devices, the position compensation devices and the battery piece carrying mechanisms are two groups and are symmetrically arranged on two sides of the bearing and conveying unit of the substrate assembly.
9. The cell arrangement device of a photovoltaic module according to any of claims 1 to 3, wherein: the position compensation device is an XY theta platform and further comprises a vision mechanism arranged above the position compensation device.
10. The cell arrangement device of a photovoltaic module according to any of claims 1 to 3, wherein:
the battery piece bearing device is a belt conveyor and conveys and bears a plurality of battery pieces along the conveying direction of the belt conveyor;
the cell arrangement device of the photovoltaic module further comprises a cell loading unit which is a belt type loading conveyor arranged in front of the input end of the cell bearing station.
11. The cell arrangement device of claim 10, wherein:
the battery piece feeding unit also comprises a second belt conveyor which is arranged in front of the input end of the belt feeding conveyor and has the same conveying direction with the belt feeding conveyor;
and/or the battery piece feeding unit further comprises a first belt conveyor arranged at the input end of the belt type feeding conveyor and arranged at a right angle to the transmission direction of the belt type feeding conveyor, and a sucker carrying assembly, wherein the sucker carrying assembly carries the battery piece from the first belt conveyor to the belt type feeding conveyor;
and/or the material box is arranged beside the input end of the belt type feeding conveyor, and the sucker carrying assembly carries the battery pieces from the material box to the belt type feeding conveyor.
12. The cell arrangement device of claim 10, wherein:
a turning turntable is arranged before the battery piece bearing device is arranged; and/or
A detection mechanism is arranged in front of the battery piece bearing station; and/or
A rotary carrying device is arranged in front of or above the battery piece bearing device and used for picking up unqualified battery pieces to a waste material position; the battery piece is picked up and rotated and then released in situ.
13. The cell arrangement device of a photovoltaic module according to claim 1, wherein:
the battery piece bearing device is at least one group of material boxes,
the cell arrangement device of the photovoltaic module further comprises a cell feeding unit, wherein the cell feeding unit is a moving module arranged below the cell box and drives the cell box to reciprocate along the vertical direction of the arrangement direction of the cell box, so that at least one group of cell boxes are located at a cell bearing station.
14. The cell arrangement of a photovoltaic module according to claim 1, wherein: the battery piece bearing device is a material box,
the cell arrangement device of the photovoltaic module further comprises a cell loading unit which is a material box belt type transmission assembly line and used for transmitting material boxes to the cell carrying station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221148602.8U CN217691104U (en) | 2022-05-13 | 2022-05-13 | Cell arrangement device of photovoltaic module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221148602.8U CN217691104U (en) | 2022-05-13 | 2022-05-13 | Cell arrangement device of photovoltaic module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217691104U true CN217691104U (en) | 2022-10-28 |
Family
ID=83739633
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221148602.8U Active CN217691104U (en) | 2022-05-13 | 2022-05-13 | Cell arrangement device of photovoltaic module |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217691104U (en) |
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2022
- 2022-05-13 CN CN202221148602.8U patent/CN217691104U/en active Active
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