CN217684145U

CN217684145U - Monitor for monitoring product faults

Info

Publication number: CN217684145U
Application number: CN202221981856.8U
Authority: CN
Inventors: 张仁; 周蓓
Original assignee: Suzhou Jiayun Technology Co ltd; Nanchang Institute of Technology
Current assignee: Suzhou Jiayun Technology Co ltd; Nanchang Institute of Technology
Priority date: 2022-07-29
Filing date: 2022-07-29
Publication date: 2022-10-28
Anticipated expiration: 2032-07-29

Abstract

The utility model relates to a visual monitoring system technical field especially relates to a product failure monitoring is with monitor, the test platform comprises a support, the right-hand member mid-mounting of frame has the control box, and the inboard of control box installs the visual image and absorbs the module, the left end wall of frame is worn to be equipped with the screw, and the inside spout of having seted up of left end of frame, the draw runner is installed to the inboard of spout, and the side of draw runner installs the sliding tray. The utility model discloses a three camera is respectively to passing on the regional product of frame spill, the side, three orientation is kept watch on down, and the image that detects, shoot is handled through the vision image shooting module in the control box to transmit to image processing system and handle, through backstage personnel monitoring image processing system, three camera on the cooperation frame carries out abundant monitoring to the product, prevents that bottom and side defective product from being missed and examining.

Description

Monitor for monitoring product faults

Technical Field

The utility model relates to a visual detection system technical field especially relates to a product monitor for fault monitoring.

Background

The visual detection is to use a robot to replace human eyes for measurement and judgment, convert a shot target into an image signal through an image shooting module which is divided into a CMOS (complementary metal oxide semiconductor) and a CCD (charge coupled device), transmit the image signal to a special image processing system, convert the image signal into a digital signal according to information such as pixel distribution, brightness, color and the like, perform various operations on the signal by the image system to extract the characteristics of the target, and further control the on-site equipment action according to a judgment result.

The existing monitor for monitoring the product failure generally adopts a single camera, the passing product is subjected to image shooting from top to bottom, the product is converted into an image signal through an image shooting module in the detector, the image signal is transmitted to an image processing system for analysis and processing, and the product defect is detected.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a product is monitor for fault monitoring.

In order to realize the purpose, the utility model adopts the following technical scheme:

the utility model provides a monitor for monitoring product failure, includes the frame, the right-hand member mid-mounting of frame has the control box, and the inboard of control box installs the vision image and absorbs the module, the left end wall of frame is worn to be equipped with the screw, and the inside spout of having seted up of the left end of frame, the draw runner is installed to the inboard of spout, and the side of draw runner installs the sliding tray, the camera is all installed at the side of sliding tray and the right-hand member middle part of frame, and both end walls all seted up the mouth that slides about the right-hand member of frame, and the tip of mouth that slides settles and to have a mechanism of matching.

Preferably, the matching mechanism comprises a matching seat, a seat hole, a sliding block and a screw rod, the seat hole is formed in the end wall of the matching seat, the sliding block is arranged at the top end of the matching seat, and the screw rod penetrates through the middle of the sliding block.

Preferably, the matching seat and the sliding block are fixedly connected, and the seat holes are distributed at equal intervals relative to the end wall of the matching seat.

Preferably, the sliding block is in threaded connection with the screw rod, and the base is in rotational connection with the screw rod.

Preferably, the engine base and the control box are fixed through screws, and three cameras are arranged.

Preferably, the base is in threaded connection with the screw, and the base and the sliding disc form a sliding structure through the sliding groove and the sliding strip.

The utility model discloses possess following beneficial effect at least:

1. the base and the sliding block are fixed to move synchronously, the screw rod is rotated during movement, the sliding block is driven by the screw thread to move in the sliding opening along the horizontal direction of the screw rod, the base at the bottom of the sliding block moves along with the screw rod, the base is moved in the right end area of the base, a base hole in the base is aligned with a preset hole in a rack assembled by the body, and then a screw or a bolt piece penetrates through the base and is locked, so that the purpose of flexibly assembling the base is achieved;

2. the three cameras are used for monitoring the upper direction, the side direction and the lower direction of a product passing through the concave area of the base respectively, detected and shot images are processed by a visual image shooting module in the control box and are transmitted to an image processing system for processing, the images are monitored by a background person and matched with the three cameras on the base to fully monitor the product, and the product with defects at the bottom and the side end is prevented from being missed;

3. the sliding strip on the end side of the machine base is locked and limited by screwing down the screw, and the sliding strip and the sliding groove are matched and move, so that the sliding strip moves along the horizontal direction of the sliding groove, the purpose of adjusting the displacement sliding strip is achieved, the sliding disc fixed at the side end of the sliding strip and the camera arranged on the end side of the sliding disc move along with the sliding strip, and the purpose of changing the position monitored by the camera is achieved.

Drawings

In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the description below are some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a schematic view of the present invention;

FIG. 2 is a perspective view of the mating mechanism of FIG. 1;

FIG. 3 is a schematic front view of the visual image capture module of FIG. 1;

fig. 4 is an enlarged schematic view of a point a in fig. 1.

In the figure: 1. a machine base; 2. a control box; 3. a visual image capturing module; 4. a screw; 5. a chute; 6. a slide bar; 7. a slide plate; 8. a camera; 9. a sliding port; 10. a matching mechanism; 11. a matching seat; 12. a seat hole; 13. a slider; 14. and a screw rod.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Referring to fig. 1-4, the utility model provides a technical solution of a monitor for monitoring product failure:

the first embodiment is as follows:

as shown in fig. 1-4, a monitor for monitoring product failure, including frame 1, the right-hand member mid-mounting of frame 1 has control box 2, and the inboard of control box 2 is installed vision image and is absorb module 3, screw 4 is worn to be equipped with by the left end wall of frame 1, and the inside spout 5 of having seted up of left end of frame 1, draw runner 6 is installed to the inboard of spout 5, and the side of draw runner 6 installs sliding tray 7, camera 8 is all installed at the side of sliding tray 7 and the right-hand member middle part of frame 1, and the spout 9 has all been seted up to two end walls about the right-hand member of frame 1, and the tip of spout 9 settles and to have matching mechanism 10.

The second embodiment:

on the basis of the first embodiment, as shown in fig. 1, 2 and 4, the matching mechanism 10 includes a matching seat 11, a seat hole 12, a slider 13 and a screw rod 14, the end wall of the matching seat 11 is provided with the seat hole 12, the top end of the matching seat 11 is provided with the slider 13, the screw rod 14 penetrates through the middle part of the slider 13, the matching seat 11 and the slider 13 are fixedly connected, the seat holes 12 are distributed at equal intervals with respect to the end wall of the matching seat 11, the slider 13 is in threaded connection with the screw rod 14, the base 1 is in rotational connection with the screw rod 14, the matching seat 11 and the slider 13 are fixed to synchronously move, when moving, the screw rod 14 and the threaded transmission slider 13 are rotated, the slider 13 moves in the sliding port 9 along the horizontal direction of the screw rod 14, at the moment, the matching seat 11 at the bottom of the slider 13 also moves along with the sliding port, the matching seat 11 is moved in the right end area of the base 1, the seat hole 12 on the matching with the preset hole on the frame assembled with the body, and then penetrates or a screw bolt piece to lock the base, so as to flexibly assemble the base 1;

on the basis of the first embodiment, as shown in fig. 1 and 3, the base 1 and the control box 2 are fixed by screws, three cameras 8 are arranged, the three cameras 8 respectively monitor the upper direction, the side direction and the lower direction of a product passing through the concave area of the base 1, detected and taken images are processed by the visual image shooting module 3 in the control box 2 and are transmitted to the image processing system for processing, the detected and taken images are monitored by a backstage personnel monitoring image processing system and matched with the three cameras 8 on the base 1 to fully monitor the product, and the defective products at the bottom and the side ends are prevented from being missed;

on the basis of the first embodiment, as shown in fig. 1, the base 1 is in threaded connection with the screw 4, the base 1 and the sliding disk 7 form a sliding structure through the sliding groove 5 and the sliding strip 6, the screw 4 is tightened to lock and limit the sliding strip 6 on the end side of the base 1, the sliding strip 6 is in matching activity with the sliding groove 5, the sliding strip 6 is enabled to move along the horizontal direction of the sliding groove 5, the purpose of adjusting the moving sliding strip 6 is achieved, the sliding disk 7 fixed on the side end of the sliding strip 6 and the camera 8 installed on the end side of the sliding disk 7 move along with the sliding strip, and therefore the purpose of changing the position monitored by the camera 8 is achieved.

The working principle is as follows: the sliding strip 6 at the end side of the machine base 1 is locked by a screw 4, the sliding strip 6 is movably matched with the sliding strip 5, the sliding strip 6 moves along the sliding groove 7 in the horizontal direction of the sliding disc 7, and the displacement of the sliding strip 6 along the sliding groove 7 is adjusted by the aid of the sliding disc 7, so that the sliding disc is adjusted, and the machine base 1 is flexibly assembled by the aid of the three cameras 8.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that all the embodiments and descriptions are provided in the present invention, and that various changes and modifications can be made without departing from the spirit and scope of the present invention, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a monitor for monitoring product failure, includes frame (1), its characterized in that, the right-hand member mid-mounting of frame (1) has control box (2), and the inboard of control box (2) is installed vision image and is shot module (3), screw (4) are worn to be equipped with by the left end wall of frame (1), and inside spout (5) of having seted up of the left end of frame (1), draw runner (6) are installed to the inboard of spout (5), and the side of draw runner (6) installs slide tray (7), camera (8) are all installed at the side of slide tray (7) and the right-hand member middle part of frame (1), and slide opening (9) have all been seted up to the right-hand member of frame (1) about both end walls, and the tip of slide opening (9) is settled there is matching mechanism (10).

2. The monitor according to claim 1, wherein the matching mechanism (10) comprises a matching seat (11), a seat hole (12), a sliding block (13) and a screw rod (14), the end wall of the matching seat (11) is provided with the seat hole (12), the top end of the matching seat (11) is provided with the sliding block (13), and the middle of the sliding block (13) is provided with the screw rod (14) in a penetrating manner.

3. The monitor according to claim 2, wherein the base (11) and the sliding block (13) are fixedly connected, and the base holes (12) are equidistantly distributed with respect to the end wall of the base (11).

4. The monitor according to claim 2, wherein the sliding block (13) is in threaded connection with the screw (14), and the base (1) is in rotational connection with the screw (14).

5. The monitoring instrument for monitoring the product failure according to claim 1, wherein the machine base (1) and the control box (2) are fixed by screws, and three cameras (8) are arranged.

6. The monitor according to claim 1, wherein the base (1) is screwed with the screw (4), and the base (1)

A sliding structure is formed by the sliding groove (5), the sliding strip (6) and the sliding disc (7).