CN117434064A - Casting quality detection device - Google Patents
Casting quality detection device Download PDFInfo
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- CN117434064A CN117434064A CN202311342618.1A CN202311342618A CN117434064A CN 117434064 A CN117434064 A CN 117434064A CN 202311342618 A CN202311342618 A CN 202311342618A CN 117434064 A CN117434064 A CN 117434064A
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- 238000001514 detection method Methods 0.000 title claims abstract description 100
- 238000005266 casting Methods 0.000 title claims abstract description 74
- 238000010191 image analysis Methods 0.000 claims abstract description 9
- 230000000007 visual effect Effects 0.000 claims description 11
- 230000000903 blocking effect Effects 0.000 claims description 4
- 238000012372 quality testing Methods 0.000 claims description 2
- 230000007547 defect Effects 0.000 abstract description 31
- 238000004458 analytical method Methods 0.000 abstract description 8
- 238000012545 processing Methods 0.000 abstract description 6
- 238000007689 inspection Methods 0.000 description 9
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- 238000005516 engineering process Methods 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
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- 238000010223 real-time analysis Methods 0.000 description 2
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- 238000012937 correction Methods 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
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- 239000011148 porous material Substances 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
- G01N21/13—Moving of cuvettes or solid samples to or from the investigating station
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/02—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
- G01N23/04—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and forming images of the material
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/02—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
- G01N23/06—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and measuring the absorption
- G01N23/18—Investigating the presence of flaws defects or foreign matter
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
- G01N2021/0106—General arrangement of respective parts
- G01N2021/0112—Apparatus in one mechanical, optical or electronic block
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
- G01N2021/8887—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques
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Abstract
The invention relates to the technical field of casting processing, and discloses a casting quality detection device, which comprises a frame body, wherein the top of the frame body is fixedly connected with a detection box, a display screen is arranged on the outer wall of one side of the detection box, a digital image module, an image analysis module and a processor are arranged in the detection box, the digital image module, the image analysis module, the processor and the display screen are electrically connected, and a through groove is formed in the detection box. The invention can automatically identify and grasp the castings by the miniature six-axis mechanical arm in the detection box, then shoot each angle of the appearance of the castings by the camera shooting module so as to carry out all-round appearance analysis, and can send X rays from a ray source by the X-ray flaw detection module and penetrate the castings, the CCD camera senses and detects the energy signals of the X rays, converts the energy signals into digital images and stores the digital images in the digital image module, and the processor automatically detects defects after collecting the X-ray images.
Description
Technical Field
The invention relates to the technical field of casting processing, in particular to a casting quality detection device.
Background
With the development of industrial technology, the mechanical part processing mode shows the development trend of high precision, high speed and automation, the traditional contact detection method has a slower speed, is easy to damage parts, can reduce the measurement precision, and the computer vision-based measurement technology has the advantages of high speed, good real-time performance, non-contact, low cost and the like, and is widely used for precisely detecting various part processing defects.
The detection and inspection are one of the most basic activities in the manufacturing process, quality information of the product and the manufacturing process is provided through the detection and inspection activities, and the manufacturing process of the product is controlled according to the quality information, namely, the correction and compensation activities are carried out, so that the rates of waste defective products and reworked products are reduced to the minimum, and the stability of the product quality forming process and the consistency of the produced products are ensured; traditional detection and inspection mainly depends on people and is mainly finished by manual mode, which is time-consuming and cost-consuming, so that the production period is prolonged, and the production cost is increased; meanwhile, the traditional inspection and detection activities are mainly carried out after the processing and manufacturing processes, and once the waste and defective products are detected, the loss of the waste and defective products occurs; in addition, based on manually detected information, often including the effects of human error, controlling the manufacturing process according to such information not only can be performed after the process, but also can introduce human error; thus, real-time or on-machine process control cannot be implemented in dependence upon such information; new detection and verification is often based on a variety of advanced sensing technologies and is easy to combine with computer systems; such automated detection or inspection systems can automatically accomplish data collection, processing, feature extraction and recognition, as well as various analyses and calculations, with the appropriate software support.
Through searching, the Chinese patent with the publication number of CN109580630B discloses a visual detection method for defects of mechanical parts, so that operators can clearly see the defects, but the defects still exist, the conventional visual detection is generally aimed at a more regular product, the detection and placement angles are relatively regular, the detected product has a simple structure, the size can be generally measured only from a single angle, the quality of the parts cannot be comprehensively detected, and the internal quality of the parts cannot be conveniently detected, so that the quality detection device with a novel structure is provided.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides a casting quality detection device, which mainly aims at solving the problems that the conventional visual detection is generally aimed at more regular products, the detection and placement angles are relatively tidy, the detected products are simple in structure, the size can be measured from a single angle generally, the quality of parts cannot be comprehensively detected, and the internal quality of the detected products is inconvenient to detect.
(II) technical scheme
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides a foundry goods quality testing device, includes the support body, the top fixedly connected with detection case of support body, one side outer wall of detection case is equipped with the display screen, be equipped with digital image module, image analysis module and treater in the detection case, and have digital image module, image analysis module, treater and display screen electric connection, the logical groove has been seted up to the detection incasement, leads to inslot to be equipped with vision detection module, and vision detection module and digital image module electric connection, the top of support body is equipped with conveyer belt one, and conveyer belt one passes through logical groove, one side fixedly connected with industrial control case and block terminal of support body, be equipped with alarm module and letter sorting module in the detection case, alarm module and letter sorting module and treater electric connection, be equipped with miniature six robotic arm in the detection case, miniature six robotic arm pass logical groove and snatch the foundry goods.
Further, the vision detection module comprises a camera shooting module and an X-ray flaw detection module, the camera shooting module comprises a laser scanning device, the laser scanning device is arranged on the inner walls of the two sides of the through groove, the laser scanning device scans the appearance of the casting in multiple directions, the X-ray flaw detection module comprises an X-ray generator and a CCD camera, and the X-ray generator and the CCD camera are respectively arranged at the top and the bottom of the through groove of the detection box.
On the basis of the scheme, shielding plates are arranged on two sides of the detection box, the size of each shielding plate is larger than that of the through groove, an air cylinder is arranged between each shielding plate and the detection box, and the air cylinder stretches and shortens to enable the shielding plates to open and close the through groove.
As a still further proposal of the invention, the alarm module comprises an alarm lamp which is fixedly connected with the top of the industrial control box and is electrically connected with the processor.
Further, the equal fixedly connected with guide rail in both sides of support body, guide rail one side sliding connection has the balladeur train, and the top fixedly connected with mounting bracket of balladeur train is equipped with the conveyer belt two between two mounting brackets, one side fixedly connected with collecting box of support body, one side fixedly connected with electric putter of guide rail, and electric putter's one end is fixed mutually with the balladeur train.
On the basis of the scheme, the inclined plate is fixedly connected in the frame body, the top end of the inclined plate is contacted with the first conveyor belt, and the bottom end of the inclined plate is positioned at the top of the collecting box.
As a still further proposal of the invention, both sides of the first conveyor belt are provided with limit baffles for blocking and positioning castings.
Furthermore, one side of the industrial control box is provided with two indicator lamps.
(III) beneficial effects
Compared with the prior art, the invention provides a casting quality detection device, which has the following beneficial effects:
1. according to the invention, castings are placed on a first conveyor belt, then the castings are automatically identified and grabbed by a miniature six-axis mechanical arm in the detection box along with the first conveyor belt entering the detection box, then all angles of the appearance of the castings are shot by a camera shooting module so as to carry out all-round appearance analysis, multi-angle appearance photos are transmitted to a digital image module for storage, then the stored photos are subjected to real-time analysis by a picture analysis module, photo information and three-dimensional information of good products are pre-stored in a processor, the processor identifies common defects of the aluminum alloy castings through AI training, the processor automatically judges whether the surfaces of the castings have defects, such as bump, scratch, color difference, flash burr, sand holes, reference is not in place, the defects such as the defects are marked by an alarm module, the three-dimensional data of the castings are pre-stored in the processor, the size deviation positions are represented by different colors and depths, the positions exceeding a tolerance range are marked, the size is not qualified, the defective products are separated by a sorting module, the next step of quality inspection, the size is not participated in the appearance quality inspection unit, the appearance quality is separately scanned, the appearance quality inspection unit is also in the same size and the appearance size is separately, the visual inspection is different, and the visual inspection is different, the defects are compared with the visual inspection is not in place, and the defects are detected, and the defects are simultaneously, and the defects are detected.
2. The invention sends X-ray from a ray source through an X-ray flaw detection module and transmits a casting, a CCD camera senses and detects an energy signal of the X-ray, the energy signal is converted into a digital image and then stored in the digital image module, a processor automatically detects defects such as internal air holes, cracks, shrinkage porosity and the like after collecting the X-ray image, the defects are automatically marked, the database is uploaded, the alarm is given out, the casting is automatically sorted out through a sorting module, meanwhile, all the casting detection data are uploaded to the database, the database is logged in through an account number, and other processors can also check and export and remotely monitor the energy signal to generate batch quality report.
3. According to the invention, the casting which is detected to be qualified is conveyed to the second conveyor belt through the first conveyor belt and then conveyed to the next station through the second conveyor belt, the unqualified casting is detected, the electric push rod is started, the electric push rod stretches to drive the sliding frame to move outwards along the guide rail, the sliding frame moves outwards to drive the conveyor belt in the mounting frame to move outwards, so that a gap is formed between the first conveyor belt and the second conveyor belt, and then the casting which is detected to be unqualified on the first conveyor belt falls into the collecting box to be collected, and the casting sorting operation is realized.
Drawings
FIG. 1 is a schematic view of a front side three-dimensional structure of a casting quality detection apparatus according to the present invention;
FIG. 2 is a schematic view of the rear side three-dimensional structure of a casting quality detection device according to the present invention;
FIG. 3 is a schematic diagram of a sorting opening structure of a casting quality detecting device according to the present invention;
FIG. 4 is a schematic view of a part of an enlarged structure of a casting quality inspection device according to the present invention;
fig. 5 is a schematic diagram of a system flow structure of a casting quality detection device according to the present invention.
In the figure: 1. an alarm lamp; 2. an indicator light; 3. an industrial control box; 4. a detection box; 5. a frame body; 6. a distribution box; 7. a limit baffle; 8. a display screen; 9. a first conveyor belt; 10. a second conveyor belt; 11. a carriage; 12. a mounting frame; 13. an electric push rod; 14. a guide rail; 15. a sloping plate; 16. a collection box; 17. an X-ray generator; 18. a shielding plate; 19. a laser scanning device; 20. a through groove; 21. a CCD camera.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-5, a casting quality detection device comprises a frame body 5, a detection box 4 is fixed at the top of the frame body 5 through bolts, a display screen 8 is arranged on the outer wall of one side of the detection box 4, a digital image module, an image analysis module and a processor are arranged in the detection box 4, the digital image module, the image analysis module, the processor and the display screen 8 are electrically connected, a through groove 20 is arranged in the detection box 4, a visual detection module is arranged in the through groove 20 and electrically connected with the digital image module, a conveyor belt 9 is arranged at the top of the frame body 5, the conveyor belt 9 passes through the through groove 20, an industrial control box 3 and a distribution box 6 are fixed at one side of the frame body 5 through bolts, an alarm module and a sorting module are arranged in the detection box 4, the alarm module and the sorting module are electrically connected with the processor, a miniature six-axis mechanical arm is arranged in the detection box 4, the miniature six-axis mechanical arm penetrates through the through groove 20 to grab the casting, the visual detection module comprises a camera shooting module and an X-ray flaw detection module, the camera shooting module comprises a laser scanning device 19, the laser scanning device 19 is arranged on the inner walls of the two sides of the through groove 20, the laser scanning device 19 scans the appearance of the casting in multiple directions, the casting is placed on the first conveyor belt 9, then enters the detection box 4 along with the first conveyor belt 9, the miniature six-axis mechanical arm in the detection box 4 automatically identifies and grabs the casting, then the camera shooting module shoots all angles of the appearance of the casting so as to perform all-round appearance analysis, the multi-angle appearance photos are transmitted to the digital image module to be stored, then the stored photos are analyzed in real time through the picture analysis module, and photo information and three-dimensional information of good castings are pre-stored in the processor, the processor identifies common defects of the aluminum alloy castings through AI training, the processor automatically judges whether the surfaces of the castings have defects such as collision, scratch, chromatic aberration, flash, sand holes, incomplete references, unclear lettering and the like, if the defects are detected by an alarm module, the screen of the equipment processor marks the defective positions, the three-dimensional data of the castings are prestored in the processor, the size deviation positions are represented by different colors and depths, the positions exceeding the tolerance range are marked, the size disqualification alarm is carried out, the sorting module sorts out defective products, the normal circulation of the next step is not participated, the size detection and the appearance quality are in the same unit, the three-dimensional scanning and the appearance visual detection are carried out simultaneously, the size and the appearance are compared and analyzed independently, the scanning can reflect the size defects and also can reflect the appearance defects of the parts, and the appearance visual detection is combined, the X-ray flaw detection module is an X-ray generator 17 and a CCD camera 21, the X-ray generator 17 and the CCD camera 21 are respectively arranged at the top and the bottom of a through groove 20 of the detection box 4, shielding plates 18 are arranged at two sides of the detection box 4, the size of each shielding plate 18 is larger than that of the through groove 20, an air cylinder is arranged between each shielding plate 18 and the detection box 4, the air cylinder is lengthened and shortened to enable the shielding plates 18 to open and close the through groove 20, thereby blocking radiation through the shielding plates 18, the alarm module comprises an alarm lamp 1, the alarm lamp 1 is fixed at the top of the industrial control box 3 through bolts, the alarm lamp 1 is electrically connected with a processor, X-rays are emitted from a ray source through the X-ray flaw detection module and penetrate through castings, the CCD camera 21 senses energy signals of the detected X-rays, the energy signals are converted into digital images and then stored in the digital image module, and the processor automatically detects defects after the X-ray images are acquired, if internal air holes, cracks, shrinkage porosity and the like are found, defects are automatically marked, the database is uploaded, alarming is carried out, the defects are automatically sorted out through a sorting module, meanwhile, casting detection data are all uploaded to the database, the database is logged in through an account, other processors can also be checked and exported, and batch quality reports can be generated through remote monitoring.
In particular, in the invention, the guide rails 14 are fixed on two sides of the frame body 5 through bolts, the sliding frame 11 is connected to one side of the guide rails 14 in a sliding manner, the mounting frame 12 is fixed on the top of the sliding frame 11 through bolts, the second conveyor belt 10 is arranged between the two mounting frames 12, the collecting box 16 is fixed on one side of the frame body 5 through bolts, the electric push rod 13 is fixed on one side of the guide rails 14 through bolts, one end of the electric push rod 13 is fixed with the sliding frame 11, the inclined plate 15 is fixed in the frame body 5 through bolts, the top end of the inclined plate 15 is contacted with the first conveyor belt 9, the bottom end of the inclined plate 15 is positioned at the top of the collecting box 16, the castings which are qualified in detection are conveyed to the second conveyor belt 10 through the first conveyor belt 9, then conveyed to the next station through the second conveyor belt 10, the castings which are unqualified in detection are conveyed outwards along the guide rails 14, the second conveyor belt 10 is driven to move outwards through starting the electric push rod 13, the sliding frame 11 is driven to move outwards, and the second conveyor belt 10 in the mounting frame 12 is driven outwards, so that gaps appear between the first conveyor belt 9 and the second conveyor belt 10 are made, and then the castings which are unqualified castings on the first conveyor belt 9 are made drop into the collecting box 16, and then the castings are collected.
It should be noted that, both sides of the first conveyor belt 9 are provided with limiting baffles 7 for blocking and positioning castings, the limiting baffles 7 can block and position castings conveyed on the first conveyor belt 9, and one side of the industrial control box 3 is provided with two indicator lamps 2, so that the indicator lamps 2 are convenient for judging the start-stop state of the device.
The working principle of the embodiment is as follows: when in use, the casting is placed on the first conveyor belt 9, then enters the detection box 4 along with the first conveyor belt 9, then the miniature six-axis mechanical arm in the detection box 4 automatically identifies and grabs the casting, then the camera shooting module shoots all angles of the appearance of the casting so as to carry out omnibearing appearance analysis, the multi-angle appearance photos are transmitted to the digital image module for storage, then the stored photos are subjected to real-time analysis through the image analysis module, photo information and three-dimensional information of good products of the casting are prestored in the processor, the processor identifies common defects of the aluminum alloy casting through AI training, the processor automatically judges whether the surface of the casting has defects such as bump, scratch, chromatic aberration, flash, sand holes, incomplete reference, unclear lettering and the like, if the defects are detected, the alarm is carried out through the alarm module, marking a defective position on a screen of a processor of the equipment, pre-storing three-dimensional data of castings in the processor, representing the position with size deviation by different colors and depths, marking the position exceeding the tolerance range, alarming the size disqualification, sorting defective products by a sorting module, not participating in the next normal circulation, performing three-dimensional scanning and appearance visual detection simultaneously, performing independent comparison and analysis on the size and the appearance, scanning can reflect the size defect and the appearance defect of a part, combining the appearance visual detection, conveying the detected qualified castings to a second conveyor belt 10 by a first conveyor belt 9, conveying the detected qualified castings to a next station by the second conveyor belt 10, detecting the unqualified castings, and starting an electric push rod 13 to extend the electric push rod 13 to drive a carriage 11 to move outwards along a guide rail 14, the carriage 11 moves outwards to drive the conveyor belt II 10 in the mounting frame 12 to move outwards, so that a gap is formed between the conveyor belt I9 and the conveyor belt II 10, then the casting unqualified in detection on the conveyor belt I9 falls into the collecting box 16 to be collected, so that the casting is sorted, an X-ray is emitted from a ray source through an X-ray flaw detection module and passes through the casting, radiation is blocked through a shielding plate 18, an energy signal of the X-ray is detected by a CCD camera 21, the energy signal is converted into a digital image and then stored in the digital image module, defects such as internal pores, cracks, shrinkage porosity and the like are automatically detected by a processor after the acquisition of the X-ray image, the defects are automatically marked, uploaded to a database, an alarm is given, the casting detection data are automatically sorted out through the sorting operation, meanwhile, the casting detection data are all uploaded to the database through an account number login database, the detection and export can be checked on other processors, the remote monitoring is performed, and batch quality report can be generated.
The electrical components are all connected with an external main controller and 220V mains supply, and the main controller can be conventional known equipment for controlling a computer and the like.
In this description, it should be noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a foundry goods quality testing device, includes support body (5), its characterized in that, the top fixedly connected with detection case (4) of support body (5), one side outer wall of detection case (4) is equipped with display screen (8), be equipped with digital image module, image analysis module and treater in detection case (4), and have digital image module, image analysis module, treater and display screen (8) electric connection, set up logical groove (20) in detection case (4), be equipped with visual detection module in logical groove (20), and visual detection module and digital image module electric connection, the top of support body (5) is equipped with conveyer belt one (9), and conveyer belt one (9) pass through logical groove (20), one side fixedly connected with industrial control case (3) and block terminal (6) of support body (5), be equipped with alarm module and sorting module in detection case (4), alarm module and sorting module and treater electric connection, be equipped with miniature six robotic arm in detection case (4), six robotic arm pass logical groove (20) and snatch foundry goods.
2. The casting quality detection device according to claim 1, wherein the vision detection module comprises a camera shooting module and an X-ray flaw detection module, the camera shooting module comprises a laser scanning device (19), the laser scanning device (19) is arranged on the inner walls of two sides of the through groove (20), the laser scanning device (19) scans the appearance of the casting in multiple directions, the X-ray flaw detection module comprises an X-ray generator (17) and a CCD camera (21), and the X-ray generator (17) and the CCD camera (21) are respectively arranged on the top and the bottom of the through groove (20) of the detection box (4).
3. The casting quality detection device according to claim 2, wherein shielding plates (18) are arranged on two sides of the detection box (4), the size of each shielding plate (18) is larger than that of the through groove (20), a cylinder is arranged between each shielding plate (18) and the detection box (4), and the cylinder is lengthened and shortened to enable the shielding plates (18) to open and close the through grooves (20).
4. The casting quality detection device according to claim 1, wherein the alarm module comprises an alarm lamp (1), the alarm lamp (1) is fixedly connected to the top of the industrial control box (3), and the alarm lamp (1) is electrically connected with the processor.
5. The casting quality detection device according to claim 4, wherein both sides of the frame body (5) are fixedly connected with guide rails (14), one side of the guide rails (14) is slidably connected with a carriage (11), the top of the carriage (11) is fixedly connected with a mounting frame (12), a second conveyor belt (10) is arranged between the two mounting frames (12), one side of the frame body (5) is fixedly connected with a collecting box (16), one side of the guide rails (14) is fixedly connected with an electric push rod (13), and one end of the electric push rod (13) is fixed with the carriage (11).
6. The casting quality detection device according to claim 5, wherein an inclined plate (15) is fixedly connected in the frame body (5), the top end of the inclined plate (15) is in contact with the first conveyor belt (9), and the bottom end of the inclined plate (15) is positioned at the top of the collecting box (16).
7. The casting quality detection device according to claim 1, wherein limit baffles (7) for blocking and positioning the casting are arranged on two sides of the first conveyor belt (9).
8. Casting quality detection device according to claim 1, characterized in that one side of the industrial control box (3) is provided with two indicator lamps (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311342618.1A CN117434064A (en) | 2023-10-17 | 2023-10-17 | Casting quality detection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311342618.1A CN117434064A (en) | 2023-10-17 | 2023-10-17 | Casting quality detection device |
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| Publication Number | Publication Date |
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| CN117434064A true CN117434064A (en) | 2024-01-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311342618.1A Pending CN117434064A (en) | 2023-10-17 | 2023-10-17 | Casting quality detection device |
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| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118275439A (en) * | 2024-02-26 | 2024-07-02 | 苏州双航科技有限公司 | Quality Inspection System Based on Computer Vision |
| CN118688113A (en) * | 2024-06-20 | 2024-09-24 | 深圳市中驰盛电子科技有限公司 | External surface defect recognition system and method for monitoring punching of plastic parts |
| CN121830695A (en) * | 2026-03-12 | 2026-04-10 | 青海量具(常州)有限公司 | Integrated workshop on-site detection method and device |
-
2023
- 2023-10-17 CN CN202311342618.1A patent/CN117434064A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118275439A (en) * | 2024-02-26 | 2024-07-02 | 苏州双航科技有限公司 | Quality Inspection System Based on Computer Vision |
| CN118275439B (en) * | 2024-02-26 | 2025-04-08 | 宁波甬想科技有限公司 | Quality detection system based on computer vision |
| CN118688113A (en) * | 2024-06-20 | 2024-09-24 | 深圳市中驰盛电子科技有限公司 | External surface defect recognition system and method for monitoring punching of plastic parts |
| CN121830695A (en) * | 2026-03-12 | 2026-04-10 | 青海量具(常州)有限公司 | Integrated workshop on-site detection method and device |
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