CN217667038U - Compressor reposition of redundant personnel assembly line - Google Patents
Compressor reposition of redundant personnel assembly line Download PDFInfo
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- CN217667038U CN217667038U CN202221204503.7U CN202221204503U CN217667038U CN 217667038 U CN217667038 U CN 217667038U CN 202221204503 U CN202221204503 U CN 202221204503U CN 217667038 U CN217667038 U CN 217667038U
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- assembly line
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Abstract
The utility model relates to the technical field of automatic assembly lines, in particular to a compressor shunting assembly line, which comprises a first assembly line, a shell gap detection device, a shunting mechanism, an assembly line first branch and an assembly line second branch; the first assembly line is used for transmitting a compressor shell to be welded, the compressor shell comprises an upper shell and a lower shell, and the upper shell and the lower shell are buckled and connected into a whole; the shell gap detection device is used for detecting a gap between the upper shell and the lower shell on the first production line; the shunting mechanism is used for shunting the compressor shell with the gap larger than a set value to a first branch of the assembly line and shunting the compressor shell with the gap smaller than or equal to the set value to a second branch of the assembly line; the first branch of the production line adopts a welding mode of filling welding wires, and the second branch of the production line adopts a welding mode of not filling welding wires. The utility model has the advantages that different welding methods are adopted according to the size of the gap between the upper shell and the lower shell, and the cost is saved on the premise of ensuring the welding effect.
Description
Technical Field
The utility model relates to an automatic change assembly line technical field, specifically be a compressor reposition of redundant personnel assembly line.
Background
The shell of the totally enclosed refrigerator compressor consists of an upper shell and a lower shell, the machine core is arranged in the shell, welding is needed after the upper shell and the lower shell are assembled, then whether a welding seam leaks air or not is detected, and the general operation is basically performed through mechanical equipment.
The compressor shell is a stamping part, and the gap between the upper shell and the lower shell is larger and smaller after assembly. In the prior art, in a compressor assembly line, after an upper shell and a lower shell of a compressor are installed, carbon dioxide arc welding is adopted for welding no matter the size of a gap, welding wires need to be filled, and the cost is high.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The to-be-solved technical problem of the utility model is to provide a compressor reposition of redundant personnel assembly line and reposition of redundant personnel method is provided, with the big and little compressor in clearance in casing clearance separately, the big compressor filler wire in gap welds, and the little compressor in gap does not fill the welding wire, because the gap does not use the requirement that the welding wire also can reach the gas tightness less hour, has practiced thrift the cost under the prerequisite of guaranteeing the welding effect.
(II) technical scheme
The utility model provides a following technical scheme:
a compressor flow distribution assembly line comprises a first assembly line, a shell gap detection device, a flow distribution mechanism, a first assembly line branch and a second assembly line branch;
the first assembly line is used for conveying a compressor shell to be welded, the compressor shell comprises an upper shell and a lower shell, and the upper shell and the lower shell are buckled and connected into a whole;
the shell gap detection device is used for detecting a gap between the upper shell and the lower shell on the first assembly line;
the shunting mechanism is used for shunting the compressor shell with the gap larger than a set value to a first branch of the assembly line and shunting the compressor shell with the gap smaller than or equal to the set value to a second branch of the assembly line;
and the compressor shell is welded on the first branch of the assembly line in a welding mode of adopting a filler wire, and the compressor shell is welded on the second branch of the assembly line in a welding mode of adopting no filler wire.
The scheme is that the shell gap detection device, the shunting mechanism and the assembly line are arranged in the first branch and the second branch, the shell of the compressor to be welded is conveyed in a shunting manner according to the gap difference, the welding mode of the filler wire is selected for the shell with the larger gap, the welding airtightness is ensured, the shell with the smaller gap is welded in a mode of not filling the filler wire, the requirement of airtightness can be met due to the fact that the welding wire is not used when the gap is smaller, and the cost is saved on the premise of ensuring the welding effect.
Further, the utility model discloses a compressor reposition of redundant personnel assembly line, casing gap detection device is including the camera that is used for acquireing casing image information and can carry out data processing's treater to casing image information, the treater is connected with the controller. This solution gives a practical way of gap detection.
Further, the utility model discloses a compressor reposition of redundant personnel assembly line, casing gap detection device sets up the top of first assembly line has and is the camera more than two that the annular was arranged. The multi-camera scheme is convenient for shooting a week of the housing.
Further, the utility model discloses a compressor reposition of redundant personnel assembly line, reposition of redundant personnel mechanism includes climbing mechanism and pushing mechanism, and compressor housing dress is on the frock board of assembly line, and climbing mechanism is to frock board jack-up back, and pushing mechanism promotes the frock board and gets into the first branch of assembly line, and the frock board that does not jack-up gets into the assembly line second branch. This scheme has realized the reposition of redundant personnel of frock board through a simple and feasible jacking structure.
Further, the utility model discloses a compressor reposition of redundant personnel assembly line, the welding mode of filler wire is carbon dioxide gas shielded arc welding or laser beam welding, the welding mode of not filler wire is laser beam welding. The scheme provides two specific and feasible welding modes.
Further, the utility model discloses a compressor reposition of redundant personnel assembly line, first assembly line include the support, are equipped with servo motor on the support, servo motor's axle and bracing piece are connected, the camera dress is on the bracing piece, servo motor is connected with the controller, and the controller is connected with mobile terminal according to the inclination of the image condition automatically regulated bracing piece that the camera was shot, controller. According to the scheme, the shooting angle of the camera is automatically adjusted, and the gap condition is conveniently and clearly identified.
Further, the utility model discloses a compressor reposition of redundant personnel assembly line, casing gap detection device still includes housing, light source, the light source is used for the compressor illumination, the housing covers on the light source for spotlight. This illumination structure can help the light filling on the assembly line, is favorable to the definition that the camera was shot.
Further, the utility model discloses a compressor reposition of redundant personnel assembly line, the housing is the face of cylinder, the housing is connected with the hub connection of linear electric motor one, is equipped with linear electric motor one's travel switch on the first assembly line, and when the frock board reachd travel switch's settlement position, the controller made linear electric motor drive housing stretch out to the photo is shot to the control light source is luminous, the camera, and after the shooting finishes, linear electric motor one drives the housing withdrawal. According to the scheme, when the compressor shell reaches the shunting mechanism, the light source light supplement and the camera are turned on for shooting, and energy conservation is achieved to a certain degree.
Further, the utility model discloses a compressor reposition of redundant personnel assembly line, first assembly line include support two, are equipped with servo motor two on the support two, servo motor two's axle and bracing piece two are connected, the light source dress is on bracing piece two, servo motor two is connected with the controller, and the controller is connected with mobile terminal according to the image condition automatically regulated bracing piece two positions for the assembly line that the camera was shot. The structure realizes the scheme that the light source irradiation range rotates along with the shooting picture of the camera, and the irradiation position can meet the requirement better.
Further, the utility model discloses a compressor reposition of redundant personnel assembly line, first assembly line include support three, are equipped with servo motor three on the support three, servo motor three's axle is connected with bracing piece three, and linear electric motor three's stator is connected with bracing piece three, and linear electric motor three's active cell is connected with the light source, servo motor three, linear electric motor three are connected with the controller, and the controller is connected with mobile terminal according to the position of the image condition automatically regulated regulation light source that the camera was shot. The structure realizes the scheme that the light source irradiation range rotates and moves along with the shooting picture of the camera, and the irradiation position can meet the requirement better.
Further, the utility model discloses a compressor reposition of redundant personnel assembly line, first assembly line include support four, are equipped with servo motor four on the support four, servo motor four's axle and bracing piece four are connected, and linear electric motor four's stator and bracing piece four are connected, and linear electric motor four's active cell and bracing piece five are connected, bracing piece five is connected with linear electric motor five's stator, and linear electric motor five's active cell is connected with the light source, servo motor four, linear electric motor five are connected with the controller, and the controller is connected with mobile terminal according to the position of the image condition automatically regulated light source that the camera was shot. The structure realizes the scheme that the light source irradiation range rotates or moves along with the camera shooting pictures in a multi-axis manner, and the irradiation position can meet the requirement better.
(III) advantageous effects
Compared with the prior art, the utility model provides a compressor reposition of redundant personnel assembly line and assembly method possesses following beneficial effect:
through the arrangement of the shell gap detection device, the shunting mechanism and the first and second branches of the assembly line, the shell of the compressor to be welded is shunted and conveyed according to the gap difference, the welding mode of the filler wire is selected for the shell with a larger gap, the welding airtightness is ensured, the shell with a smaller gap adopts the welding mode without the filler wire, and the cost is saved on the premise of ensuring the welding effect because the requirement of airtightness can be met without the filler wire when the gap is smaller.
Drawings
Fig. 1 is a schematic overall layout view of a compressor flow-dividing assembly line according to embodiment 1 of the present invention;
fig. 2 is a schematic view of an adjusting structure of a camera in embodiment 1 of the present invention;
fig. 3 is a schematic view of a travel switch mounting structure according to embodiment 1 of the present invention;
fig. 4 is a schematic view of a light source mounting structure according to embodiment 1 of the present invention;
fig. 5 is a schematic view of a light source mounting structure according to embodiment 2 of the present invention;
fig. 6 is a schematic view of a light source mounting structure according to embodiment 3 of the present invention.
In the figure: 4. a first pipeline; 5. a housing gap detection device; 6. a flow dividing mechanism; 7. a pipeline first branch; 8. a second branch of the pipeline; 41. a support; 42. a servo motor; 43. assembling a plate; 44. a travel switch; 45. a second bracket; 46. a servo motor II; 47. a second supporting rod; 48. a light source; 49. a third bracket; 50. a servo motor III; 51. a camera; 52. a support bar; 53. a third supporting rod; 54. a linear motor III; 55. a bracket IV; 56. a servo motor IV; 57. a fourth supporting rod; 58. a linear motor IV; 59. a fifth support rod; 60. and a linear motor V.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.
Example 1
The embodiment provides a compressor shunting assembly line, as shown in fig. 1, which includes a first assembly line 4, a shell gap detection device 5, a shunting mechanism 6, an assembly line first branch 7, and an assembly line second branch 8;
the first assembly line 4 is used for conveying a compressor shell to be welded, the compressor shell comprises an upper shell and a lower shell, and the upper shell and the lower shell are buckled and connected into a whole;
the shell gap detection device 5 is used for detecting a gap between an upper shell and a lower shell on the first assembly line 4;
the shunting mechanism 6 is used for shunting the compressor shell with the gap larger than a set value to a first branch 7 of the production line and shunting the compressor shell with the gap smaller than or equal to the set value to a second branch 8 of the production line;
the compressor shell is welded on the first branch 7 of the assembly line in a welding mode of filler wires, and the compressor shell is welded on the second branch 8 of the assembly line in a welding mode of no filler wires.
Preferably, in this embodiment, the casing gap detection device 5 includes a camera 51 for acquiring casing image information and a processor capable of performing data processing on the casing image information (the image information processing apparatus and the algorithm in this embodiment are all well-known technologies).
Preferably, in this embodiment, the casing gap detection device 5 is disposed above the first process line 4, and has two or more cameras 51 arranged in a ring shape.
Preferably, in this embodiment, the shunting mechanism 6 includes climbing mechanism and pushing mechanism, and compressor housing dress is on the frock board of assembly line, and climbing mechanism promotes the frock board and gets into assembly line first branch 7 after jack-up to the frock board, and the frock board that does not jack-up gets into assembly line second branch 8.
Preferably, in this embodiment, the welding mode of the filler wire is carbon dioxide gas shielded welding or laser welding, and the welding mode of the non-filler wire is laser welding.
Preferably, in this embodiment, as shown in fig. 2, the first assembly line 4 includes a bracket 41, a servo motor 42 is mounted on the bracket 41, a shaft of the servo motor 42 is connected to a support rod 52, the camera 51 is mounted on the support rod 52, the servo motor 42 is connected to a controller, the controller automatically adjusts an inclination angle of the support rod 52 according to a condition of an image captured by the camera 51, and the controller is connected to the mobile terminal.
Preferably, in this embodiment, the casing gap detection device further includes a cover and a light source, the light source is used for illuminating the compressor, and the cover covers the light source and is used for condensing light.
Preferably, in this embodiment, the housing is a cylindrical surface, the housing is connected to a shaft of the first linear motor, as shown in fig. 3, a travel switch 44 of the first linear motor is disposed on the first assembly line 4, when the tooling plate 43 reaches a set position of the travel switch 44, the controller causes the first linear motor to drive the housing to extend out, controls the light source to emit light, controls the camera 51 to take a picture, and after the picture is taken, the first linear motor drives the housing to retract.
Preferably, in this embodiment, as shown in fig. 4, the first assembly line 4 includes a second bracket 45, a second servo motor 46 is mounted on the second bracket 45, a shaft of the second servo motor 46 is connected to a second support rod 47, the light source 48 is mounted on the second support rod 47, the second servo motor 46 is connected to the controller, the controller automatically adjusts a position of the second support rod 47 relative to the first assembly line 4 according to a situation of an image captured by the camera 51, and the controller is connected to the mobile terminal. The structure realizes the scheme that the light source irradiation range rotates along with the shooting picture of the camera, and the irradiation position can meet the requirement better.
Example 2
In this embodiment, the first assembly line 4 includes a third bracket 49, a third servo motor 50 is mounted on the third bracket 49, a shaft of the third servo motor 50 is connected with a third support rod 53, a stator of the third linear motor 54 is connected with the third support rod 53, a rotor of the third linear motor 54 is connected with the light source 48, the third servo motor 50 and the third linear motor 54 are connected with the controller, the controller automatically adjusts the position of the light source 48 according to the image condition shot by the camera 51, and the controller is connected with the mobile terminal. The structure realizes the scheme that the light source irradiation range rotates and moves along with the shooting picture of the camera, and the irradiation position can meet the requirement better.
Example 3
In this embodiment, as shown in fig. 6, the first assembly line 4 includes a fourth bracket 55, a fourth servo motor 56 is mounted on the fourth bracket 55, a shaft of the fourth servo motor 56 is connected to a fourth support rod 57, a stator of the fourth linear motor 58 is connected to the fourth support rod 57, a rotor of the fourth linear motor 58 is connected to a fifth support rod 59, the fifth support rod 59 is connected to a stator of the fifth linear motor 60, the rotor of the fifth linear motor 60 is connected to the light source 48, the fourth servo motor 56, the fourth linear motor 58 and the fifth linear motor 60 are connected to a controller, the controller automatically adjusts a position of the light source 48 according to an image condition captured by the camera 51, and the controller is connected to the mobile terminal. The structure realizes the scheme that the light source irradiation range rotates or moves along with the camera shooting pictures in a multi-axis manner, and the irradiation position can meet the requirement better.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A compressor flow dividing assembly line is characterized by comprising a first assembly line (4), a shell gap detection device (5), a flow dividing mechanism (6), a first assembly line branch (7) and a second assembly line branch (8);
the compressor includes casing and lower casing, goes up casing and casing lock assembly together under and on first assembly line (4), is equipped with the frock board on first assembly line (4), and the compressor dress is on the frock board, casing gap detection device (5) are used for detecting the gap between casing and the lower casing, and reposition of redundant personnel mechanism (6) are used for shunting the first branch (7) of assembly line with the compressor that the gap is greater than the setting value, shunts the compressor that the gap is less than or equal to the setting value to assembly line second branch (8), and the last casing and the casing of compressor adopt the welding mode of filler wire to weld on assembly line first branch (7), adopt the welding mode of not filling in the welding wire to weld on assembly line second branch (8).
2. The compressor flow-splitting assembly line according to claim 1, wherein the shell gap detection device (5) comprises a camera (51) for acquiring shell image information and a processor capable of performing data processing on the shell image information, and the processor is connected with the controller.
3. Compressor flow-splitting assembly line according to claim 2, wherein said housing gap detection means (5) are arranged above said first assembly line (4) and have more than two cameras (51) arranged in a ring.
4. The compressor flow distribution assembly line of claim 1, wherein the flow distribution mechanism (6) comprises a jacking mechanism and a pushing mechanism, the compressor housing is mounted on a tooling plate of the assembly line, after the jacking mechanism jacks up the tooling plate, the pushing mechanism pushes the tooling plate into the first branch (7) of the assembly line, and the non-jacked tooling plate into the second branch (8) of the assembly line.
5. The compressor flow-dividing assembly line according to claim 2, wherein the first assembly line (4) comprises a support (41), a servo motor (42) is mounted on the support (41), a shaft of the servo motor (42) is connected with a support rod (52), the camera (51) is mounted on the support rod (52), the servo motor (42) is connected with a controller, the controller automatically adjusts the inclination angle of the support rod (52) according to the image condition shot by the camera (51), and the controller is connected with the mobile terminal.
6. The compressor assembly line of claim 2, wherein the housing gap detection device further comprises a cover, a light source, the light source for illuminating the compressor, the cover covering the light source for focusing light.
7. The compressor flow-dividing assembly line according to claim 6, wherein the housing is a cylindrical surface, the housing is connected with a shaft of the first linear motor, a travel switch of the first linear motor is arranged on the first assembly line (4), when the tooling plate reaches a set position of the travel switch, the controller enables the first linear motor to drive the housing to extend out, controls the light source to emit light, and controls the camera (51) to take a picture, and after the picture is taken, the first linear motor drives the housing to retract.
8. The compressor flow-dividing assembly line according to claim 6, wherein the first assembly line (4) comprises a second bracket, a second servo motor is mounted on the second bracket, a shaft of the second servo motor is connected with the second support rod, the light source is mounted on the second support rod, the second servo motor is connected with the controller, the controller automatically adjusts the position of the second support rod relative to the assembly line according to the image condition shot by the camera, and the controller is connected with the mobile terminal.
9. The compressor flow-dividing assembly line according to claim 6, wherein the first assembly line (4) comprises a third support, a third servo motor is mounted on the third support, a shaft of the third servo motor is connected with the third support rod, a stator of the third linear motor is connected with the third support rod, a rotor of the third linear motor is connected with the light source, the third servo motor and the third linear motor are connected with a controller, the controller automatically adjusts and adjusts the position of the light source according to the image condition shot by the camera, and the controller is connected with the mobile terminal.
10. The compressor flow distribution assembly line according to claim 6, wherein the first assembly line (4) comprises a fourth support, a fourth servo motor is mounted on the fourth support, a shaft of the fourth servo motor is connected with the fourth support rod, a stator of the fourth linear motor is connected with the fourth support rod, a rotor of the fourth linear motor is connected with a fifth support rod, the fifth support rod is connected with a stator of the fifth linear motor, the rotor of the fifth linear motor is connected with the light source, the fourth servo motor, the fourth linear motor and the fifth linear motor are connected with a controller, the controller automatically adjusts the position of the light source according to the image condition shot by the camera, and the controller is connected with the mobile terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221204503.7U CN217667038U (en) | 2022-05-18 | 2022-05-18 | Compressor reposition of redundant personnel assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221204503.7U CN217667038U (en) | 2022-05-18 | 2022-05-18 | Compressor reposition of redundant personnel assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217667038U true CN217667038U (en) | 2022-10-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221204503.7U Active CN217667038U (en) | 2022-05-18 | 2022-05-18 | Compressor reposition of redundant personnel assembly line |
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| Country | Link |
|---|---|
| CN (1) | CN217667038U (en) |
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2022
- 2022-05-18 CN CN202221204503.7U patent/CN217667038U/en active Active
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