CN217654992U - Image detector for fuse box - Google Patents

Abstract

The utility model discloses a fuse box image detection machine that belongs to car fuse box detection area, including examining test table, examine test table upper portion cavity and form and detect the chamber, detect the chamber bottom surface and be equipped with the graduated disk, graduated disk week side encloses respectively and is equipped with unloading transport module, laser marking module and monitoring camera module, detects the chamber top surface and hangs and be equipped with the image detection computer. The utility model discloses a set up by examining test table, graduated disk, unloading transport module, laser marking module, monitoring camera module and image detection computer and constitute the fuse box image detection machine, place the product on the graduated disk, utilize the laser marking module to carry out laser marking to the product, beat the rotation of mark back graduated disk and carry out image detection through monitoring camera module, detect whether neglected loading, misloading of fuse box fuse piece, the detection bolt has unthreaded, whether all spare parts of fuse box are multiple, detect and have or not beat the mark, the utility model discloses compare that traditional personnel detect and more possess the detection precision, detection efficiency is high, and artifical intensity is low.

Description

Image detector for fuse box

Technical Field

The utility model relates to a car fuse block detects the field, and more specifically says, relates to fuse block image detects machine.

Background

The automobile fuse box is an important integrated protection unit of an automobile, all power utilization units are connected into the fuse box through wiring harnesses, and each fuse in the fuse box has the function of protecting a corresponding circuit.

Traditional car fuse box need carry out quality testing to it before dispatching from the factory, including whether neglected loading, misloading of fuse box rupture disc, detect the bolt and have or not screw thread, whether it is neat full etc. to detect all spare parts of fuse box, and these detect operations mainly go on through the manual work, comparatively waste time and energy, inefficiency. In view of this, we propose a fuse box image detector.

SUMMERY OF THE UTILITY MODEL

1. Technical problem to be solved

An object of the utility model is to provide a fuse box image detects machine to solve the problem that proposes among the above-mentioned background art.

2. Technical scheme

Fuse-box image detection machine, including examining test table, it forms the detection chamber to examine test table upper portion cavity, it is equipped with the graduated disk to detect the chamber bottom surface, graduated disk week side encloses respectively and is equipped with unloading transport module, laser marking module and monitoring camera module, the laser marking module is located the graduated disk material loading end outside, the unloading is carried the module and is located the graduated disk unloading end outside, monitoring camera module is located between unloading transport module and the laser marking module, it is equipped with the image detection computer to detect the chamber top surface and hang.

Preferably, a shading plate is arranged on the top surface of the index plate at a position corresponding to one monitoring station of the monitoring camera module.

Preferably, the blanking carrying module comprises a sliding table cylinder fixedly arranged on the bottom surface of the detection cavity, the end part of a piston rod of the sliding table cylinder is connected with a rotary cylinder, the output end of the rotary cylinder is connected with a support plate, and a clamping jaw is arranged on the support plate at a position opposite to the blanking end of the indexing table.

Preferably, the laser marking module comprises a screw rod seat fixedly arranged on the bottom surface of the detection cavity, a guide rail is vertically arranged on the screw rod seat, a screw rod is rotatably connected with the screw rod seat and arranged on one side of the guide rail, and the input end of the screw rod is connected with a crank;

the guide rail is connected with a sliding block in a sliding mode, the screw rod is connected with a screw rod sleeve in a threaded mode, the screw rod sleeve is fixedly connected with the sliding block, and a laser marking machine is arranged on the sliding block and corresponds to the feeding end of the scale plate.

Preferably, the monitoring camera module includes that it arranges five cameras in the graduated disk sense terminal to assemble the frame through the connecting rod, five the position of camera is arranged including being two that the isometric right angle was arranged, being two that the skew axis surveyed the right angle and arranging and be an orthographic projection and arrange, is located orthographic projection the camera end of making a video recording is equipped with the solar panel, arrange a plurality of spotlights of shining in the graduated disk sense terminal between solar panel and the graduated disk sense terminal.

Preferably the graduated disk is kept away from its detection end one side and is formed the manual work and detect the position, the camera that the manual work detected the position just right is made a video recording the end and is enclosed and be equipped with the light ring that gathers, the size of shading plate and the camera to the manual work detects the position scope adaptation of making a video recording.

3. Advantageous effects

Compared with the prior art, the utility model has the advantages of:

the utility model discloses a found by examining test table, graduated disk, unloading transport module, laser marking module, monitoring camera module and image detection computer and constitute be applied to the image detection machine that fuse box quality detected, place the product on the graduated disk, utilize laser marking module to carry out laser marking to the product, beat and beat the mark and rotate back graduated disk and carry out image detection through monitoring camera module, detect whether neglected loading, misloading of fuse box insurance piece, the detection bolt has the unthreaded, whether complete is detected all spare parts of fuse box, detects and has or not beat the mark, the utility model discloses the tradition personnel that compare detect more possess the detection precision, detection efficiency is high, and artifical intensity is low.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the detection chamber in the present invention;

fig. 3 is a schematic structural view of the indexing plate and the blanking conveying module of the present invention;

fig. 4 is a schematic view of a part of the structure of the laser marking module of the present invention;

fig. 5 is a schematic structural diagram of a monitoring camera module according to the present invention;

the numbering in the figures illustrates: 1. a detection table; 2. an index plate; 3. a blanking and carrying module; 4. a laser marking module; 5. monitoring the camera module; 6. an image detection computer;

301. a sliding table cylinder; 302. a rotating cylinder; 303. a carrier plate; 304. a clamping jaw;

401. a screw rod seat; 402. a guide rail; 403. a screw rod; 404. a crank; 405. a slider; 406. a screw rod sleeve; 407. laser marking machine;

501. a camera; 502. a light-gathering plate; 503. spotlight; 504. a ring of light gathering.

Detailed Description

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "provided", "sleeved/connected", "connected", and the like, are to be interpreted broadly, such as "connected", which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-5, the present invention provides a technical solution:

fuse-box image detection machine, including examining test table 1, examine 1 upper portion cavity of test table and form the detection chamber, it is equipped with graduated disk 2 to examine the chamber bottom surface, 2 week sides of graduated disk enclose respectively and are equipped with unloading transport module 3, laser marking module 4 and monitoring camera module 5, 2 material loading end outsides of graduated disk are located to laser marking module 4, 2 unloading end outsides of graduated disk are located to unloading transport module 3, monitoring camera module 5 is located between unloading transport module 3 and the laser marking module 4, it has image detection computer 6 to hang to detect the chamber top surface. The utility model discloses a found by examining test table 1, graduated disk 2, unloading transport module 3, laser marking module 4, monitoring camera module 5 and image detection computer 6 constitute be applied to the image detection machine that fuse block quality detected, place the product on graduated disk 2, utilize laser marking module 4 to carry out laser marking to the product, beat 2 rotations of mark completion back graduated disk and carry out the image detection through monitoring camera module 5, whether leak dress, the misloading of detection fuse block fuse piece, the detection bolt has screwthread, whether all spare parts of detection fuse block are multiple, it beats the mark to detect to have or not, the utility model discloses traditional personnel detect and more possess the detection precision, detection efficiency is high, and artifical intensity is low.

Specifically, a light shielding plate 201 is arranged at a position, opposite to one monitoring station of the monitoring camera module 5, on the top surface of the index plate 2.

Further, as shown in fig. 3, the blanking conveying module 3 includes a sliding table cylinder 301 fixedly disposed on the bottom surface of the detection cavity, a piston rod end of the sliding table cylinder 301 is connected to a rotary cylinder 302, an output end of the rotary cylinder 302 is connected to a support plate 303, and a clamping jaw 304 is disposed on the support plate 303 at a position opposite to a blanking end of the indexing plate 2. When the defective products appear in the detection of monitoring camera module 5, external control mechanism drive unloading transport module 3 uses compressed air as power, and drive slip table cylinder 301 drives clamping jaw 304 and descends the back that targets in place, snatchs the defective products, lifts up the defective products and drives clamping jaw 304 through revolving cylinder 302 and rotate 180, puts into the defective products incasement with the defective products, and this mechanism simple structure operates steadily, and easy maintenance.

It is worth to say that the laser marking module 4 comprises a screw rod seat 401 fixedly arranged on the bottom surface of the detection cavity, a guide rail 402 is vertically arranged on the screw rod seat 401, a screw rod 403 rotatably connected with the screw rod seat 401 is arranged on one side of the guide rail 402, and a crank 404 is connected with the input end of the screw rod 403;

a sliding block 405 is connected to the guide rail 402 in a sliding manner, a screw rod sleeve 406 is connected to the screw rod 403 in a threaded manner, the screw rod sleeve 406 is fixedly connected with the sliding block 405, and a laser marking machine 407 is arranged on the sliding block 405 at the feeding end of the relative division disc 2. The utility model discloses an artifical manual crank 404 that rotates, and then make lead screw 403 drive lead screw cover 406 lift to reach the adjustment to laser marking machine 407 height, be favorable to improving the suitability of this device.

It is worth noting that the monitoring camera module 5 comprises five cameras 501 arranged at the detection end of the graduated disk 2 through a connecting rod assembling frame, the position arrangement of the five cameras 501 comprises two cameras arranged at right angles with equal axes, two cameras arranged at right angles with oblique axes and one camera arranged in orthographic projection, a light collecting plate 502 is arranged at the camera 501 shooting end of the orthographic projection, and a plurality of spotlights 503 irradiating the detection end of the graduated disk 2 are arranged between the light collecting plate 502 and the detection end of the graduated disk 2. The utility model discloses a five 2000 ten thousand pixel cameras 501, shoot from five directions of product, every camera 501 all is equipped with independent light source, and every place of product is shot to the at utmost, reaches outside industrial computer on the photo that will shoot again, carries out the analysis through outside visual software to judge whether qualified the product, the utility model provides a traditional range estimation rely on the drawback of skilled worker's inspection, moreover, possible zero hourglass is examined.

Besides, an artificial detection position is formed on one side of the dividing plate 2 far away from the detection end, a light gathering ring 504 is arranged around the camera 501 shooting end opposite to the artificial detection position, and the size of the light shielding plate 201 is matched with the camera 501 shooting range aiming at the artificial detection position.

The present invention relates to the prior art of circuits and electronic components and modules, and can be implemented by those skilled in the art without redundancy, and the present invention also does not relate to improvements to the internal structure and method.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the description in the above embodiments and the description is only preferred examples of the present invention, and is not intended to limit the present invention, and that the present invention can have various changes and modifications without departing from the spirit and scope of the present invention, and these changes and modifications all fall into the scope of the claimed invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1. Fuse-box image detects machine, including examining test table (1), its characterized in that: detect platform (1) upper portion cavity and form and detect the chamber, it is equipped with graduated disk (2) to detect the chamber bottom surface, graduated disk (2) week side encloses respectively and is equipped with unloading transport module (3), laser marking module (4) and monitoring camera module (5), the laser marking module (4) are located graduated disk (2) material loading end outside, the unloading is located graduated disk (2) unloading end outside in unloading transport module (3), monitoring camera module (5) are located between unloading transport module (3) and the laser marking module (4), it is equipped with image detection computer (6) to detect the chamber top surface.

2. The image detector of claim 1, wherein: and a shading plate (201) is arranged at the position, corresponding to one monitoring station of the monitoring camera module (5), of the top surface of the index plate (2).

3. The image detector of claim 1, wherein: unloading transport module (3) is including setting firmly in slip table cylinder (301) that detect the chamber bottom surface, slip table cylinder (301) piston rod end connection has revolving cylinder (302), revolving cylinder (302) output is connected with support plate (303), the last position of dividing scale (2) unloading end of support plate (303) is equipped with clamping jaw (304).

4. The image detector of claim 1, wherein: the laser marking module (4) comprises a screw rod seat (401) fixedly arranged on the bottom surface of the detection cavity, a guide rail (402) is vertically arranged on the screw rod seat (401), a screw rod (403) rotatably connected with the screw rod seat (401) is arranged on one side of the guide rail (402), and the input end of the screw rod (403) is connected with a crank (404);

the automatic feeding device is characterized in that a sliding block (405) is connected to the guide rail (402) in a sliding mode, a screw rod sleeve (406) is connected to the screw rod (403) in a threaded mode, the screw rod sleeve (406) is fixedly connected with the sliding block (405), and a laser marking machine (407) is arranged on the sliding block (405) and corresponds to the feeding end of the scale plate (2).

5. The image detector of claim 2, wherein: monitoring camera module (5) are including assembling five cameras (501) of frame arrangement in graduated disk (2) sense terminal through the connecting rod, five the position of camera (501) is arranged including being two that the equiaxial right angle was arranged, being two that the skew axis measured the right angle and being an orthographic projection and arranging, is located orthographic projection camera (501) end of making a video recording is equipped with solar panel (502), it shines spotlight (503) of graduated disk (2) sense terminal to have a plurality of shining between solar panel (502) and graduated disk (2) sense terminal to arrange.

6. The image detector of claim 5, wherein: the detection device is characterized in that an artificial detection position is formed on one side, far away from the detection end, of the index plate (2), a light gathering ring (504) is arranged around the camera shooting end of a camera (501) opposite to the artificial detection position, and the size of the light shielding plate (201) is matched with the camera shooting range of the camera (501) aiming at the artificial detection position.

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