CN217647658U

CN217647658U - Transformer tinning jig and tinning equipment

Info

Publication number: CN217647658U
Application number: CN202221912022.1U
Authority: CN
Inventors: 向文; 李良君; 李杜娟
Original assignee: Dongguan Yongcheng Electronics Co ltd
Current assignee: Dongguan Yongcheng Electronics Co ltd
Priority date: 2022-07-22
Filing date: 2022-07-22
Publication date: 2022-10-25
Anticipated expiration: 2032-07-22

Abstract

The utility model belongs to the technical field of the technique of transformer production and processing and specifically relates to a tin tool and go up tin equipment on transformer is related to, including mounting panel, butt board and positioning plate, the butt board rotates and is connected with the threaded rod, the butt board is provided with the perforation that a plurality of is used for passing the wire and the pin of transformer, the mounting panel is provided with hook portion, the beneficial effect of this application: the abutting plate and the positioning plate are matched to fix the transformer, the position of the positioning plate is adjusted through the threaded rod, the through hole is used for penetrating through the lead and the pin, the hook portion is used for lifting and hanging a jig, a plurality of transformers are tinned simultaneously, and the effect of improving the tinning efficiency of the transformers is achieved.

Description

Transformer tinning jig and tinning equipment

Technical Field

The application relates to the technical field of transformer production and processing, in particular to a transformer tinning jig and tinning equipment.

Background

The transformer is a device for changing alternating voltage by utilizing the principle of electromagnetic induction, mainly plays the roles of voltage transformation, current transformation, impedance transformation, isolation, voltage stabilization and the like, and has the main components of a coil, an iron core and pins.

In the production process, the pins of the transformer and the wires connected to the pins need to be tinned, the existing tinning method is generally manual tinning, an operator holds the wires and the transformer, the wires and the pins are soaked in heated tin liquid and are taken out after staying for a period of time, the tinning mode is low in efficiency, only one transformer can be operated by each person at a time, and the problem is solved because the temperature of the tin liquid is high, the person feels uncomfortable after long-time operation.

SUMMERY OF THE UTILITY MODEL

In order to improve the efficiency of transformer tin-plating, this application provides a transformer tin-plating tool and tin-plating equipment, adopts following technical scheme:

first aspect, a transformer soldering tool and soldering equipment, including mounting panel, butt board and positioning plate, butt board fixed connection is in the one end of mounting panel, positioning plate sliding connection keeps away from the one end of butt board in the mounting panel, the butt board rotates and is connected with the threaded rod, the threaded rod runs through the positioning plate, positioning plate and threaded rod threaded connection, the butt board is provided with a plurality of and is used for passing the wire of transformer and the perforation of pin, the mounting panel is provided with hook portion.

By adopting the above scheme, the mounting panel is used for installing butt plate and positioning plate, and the transformer is placed between positioning plate and butt plate, and the operating personnel passes through the rotatory threaded rod to adjust the distance between positioning plate and the butt plate, make the transformer spacing between regulating plate and butt plate, couple portion is convenient for the operating personnel and is carried and draw and hang and put, makes a plurality of transformers carry out the tinning simultaneously, reaches the effect that improves the efficiency of tinning of transformer.

Preferably, the positioning plate is provided with a guide block, the mounting plate is provided with a guide groove for matching with the guide block, and the guide block is slidably connected to the guide groove.

Through adopting above-mentioned scheme, the positioning plate passes through the guide block and removes along the direction of guide way, plays the effect for the positioning plate direction, reaches the effect of the limited position size of adjusting the transformer.

Preferably, the side surfaces opposite to the abutting plate and the positioning plate are provided with anti-skid layers.

Through adopting above-mentioned scheme, the skid resistant course is used for increasing the frictional force of transformer and tool, and when making positioning board and butt plate centre gripping transformer carry out the tinning operation, the transformer is difficult for droing, reaches the effect of firm transformer.

Preferably, one end of the threaded rod, which is far away from the abutting plate, is rotatably connected with a rotating handle.

Through adopting above-mentioned scheme, the operating personnel is through changeing the rotation threaded rod for more relaxed adjusts the position of adjusting the position board, reaches the effect that promotes the efficiency of installation transformer.

In a second aspect, the tin feeding equipment comprises a controller, a conveying mechanism, a lifting mechanism used for enabling the conveying mechanism to lift and a tin bath used for placing heated tin liquid, wherein the controller is electrically connected with the conveying mechanism and the lifting mechanism, the conveying mechanism is connected to the top end of the lifting mechanism, the tin bath is located below the conveying mechanism, and a hook portion is connected to the conveying mechanism.

By adopting the above scheme, a plurality of jigs of installing the transformer are placed in conveying mechanism, the molten tin bath is used for placing the tin liquid of heating, when beginning to go up tin operation, controller control conveying mechanism action, when the tool is located the top of molten tin bath, controller control conveying mechanism stops the transmission action, elevating system control conveying mechanism descends, after pin and wire soak a period, controller control elevating system rises, elevating system rises to the primary importance after receiving the signal, conveying mechanism continues the transmission, make the tool transmit to the end, the transformer after the tin is received at the end to the operating personnel, play the effect of the simultaneous tinning of multiunit transformer, reach the effect that improves the efficiency of transformer tinning.

Preferably, conveying mechanism includes the shell, carries driving piece, belt and a plurality of runner, the shell is connected in elevating system, the runner rotates the inside wall of connecting in the shell, the belt rotates to be connected in the runner, couple portion butt in the belt, carry driving piece fixed connection in one side of shell, carry the output fixed connection runner of driving piece, carry driving piece electric connection controller.

Through adopting above-mentioned scheme, the shell is used for the installation to carry driving piece and runner, and the runner rotates and makes the belt action, and the tool hangs through couple portion and establishes on the surface of belt, plays the effect that the tool of a plurality of transformers is equipped with in the transmission, makes the tool transmit the molten tin bath tin feeding, transmits terminal unloading after accomplishing tin feeding operation, plays the effect of automatic conveying and tin feeding, reaches the efficiency that improves the transformer tin feeding, reduces the effect that the manpower consumeed.

Preferably, one side of the belt, which is far away from the rotating wheel, is provided with a limiting block for limiting the position of the hook part.

Through adopting above-mentioned scheme, the tool is hung through couple portion and is established between two stoppers, and the stopper has restricted the position of tool, makes the tool difficult emergence skew at the in-process of transmission, reaches the effect that promotes the last tin quality of transformer.

Preferably, elevating system includes a plurality of lift driving piece and a plurality of guide bar, the equal fixed connection in the bottom of shell of lift driving piece and guide bar, lift driving piece electric connection is in the controller.

Through adopting above-mentioned scheme, the lifting driving piece drive conveying mechanism goes up and down, and the guide bar is used for leading when going up and down for conveying mechanism, plays the effect of adjusting conveying mechanism's height, reaches the effect for the transformer goes up tin.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the abutting plates and the positioning plates are arranged on the mounting plates, after the lead wires and pins of the transformers penetrate through the through holes, an operator rotates the threaded rods to adjust the positions of the positioning plates, and therefore the transformers are fixed between the adjusting plates and the abutting plates;

2. the hanging hook part is convenient for lifting and hanging the jig, a plurality of transformers are convenient for tinning at the same time, and the effect of improving the tinning efficiency of the transformers is achieved.

3. Conveying mechanism carries the tool to the molten tin bath and carries out the tinning operation, thereby elevating system adjusts the height that the tool made the pin and the wire of transformer soak tinning in the molten tin bath, reaches the effect to a plurality of transformers tinning simultaneously.

Drawings

Fig. 1 is a schematic structural diagram of a tin-coating fixture for a transformer according to an embodiment of the present application.

Fig. 2 is a schematic structural diagram of a tin coating apparatus according to an embodiment of the present application.

Fig. 3 is a schematic block diagram of a tin coating apparatus according to an embodiment of the present application.

Description of the reference numerals: 1. mounting a plate; 11. a guide groove; 2. abutting against the plate; 21. perforating; 3. a positioning plate; 31. a guide block; 4. a threaded rod; 5. a hook portion; 6. an anti-slip layer; 7. turning a handle; 8. a conveying mechanism; 81. a housing; 82. a delivery drive; 83. a belt; 831. a limiting block; 84. a rotating wheel; 9. a lifting mechanism; 91. a lifting drive member; 92. a guide bar; 10. and (7) tin bath.

Detailed Description

The present application is described in further detail below with reference to figures 1-3.

The embodiment of the application discloses tin tool and tin equipment on transformer refers to fig. 1, including the mounting panel, the one end fixedly connected with butt board of mounting panel, the one end sliding connection that butt board was kept away from to the mounting panel has the positioning plate, the positioning plate be used for adjusting with the distance of butt board. Be used for placing the transformer between positioning plate and the butt plate, through the butt of positioning plate and butt plate, make a plurality of transformers fix at the tool to be convenient for go up tin simultaneously to a plurality of transformers. The butt joint board is provided with a plurality of perforation, and the wire and the pin of transformer pass the perforation for when the tool descends, wire and pin homoenergetic enough soak in the tin liquid, reach the effect that improves the efficiency of tin on the transformer.

The butt plate is provided with the threaded rod, and the one end of threaded rod is rotated and is connected the butt plate, and the other end of threaded rod runs through the positioning board, and positioning board threaded connection threaded rod. When the position of the positioning plate needs to be adjusted, an operator manually rotates the threaded rod, so that the positioning plate and the abutting plate can sufficiently fix the transformer between the positioning plate and the abutting plate.

Specifically, the positioning plate is provided with the guide block, and the mounting panel is provided with the guide way, and guide block sliding connection is in the guide way, and when the positioning plate carries out the transposition, the positioning plate passes through the guide block and removes along the length direction of guide way, plays the effect of the positioning direction of injecing the positioning plate. The one end that the butt joint board was kept away from to the threaded rod is rotated and is connected with and changes the handle, and as one of them embodiment, it specifically includes horizontal pole and vertical pole to change the handle, and the one end of connecting the threaded rod is rotated to the one end of horizontal pole and is kept away from the butt joint board, and the other end of horizontal pole rotates the one end of connecting the vertical pole. The operator rotates the rotating handle through holding the longitudinal rod to rotate the threaded rod, so that the threaded rod is convenient to rotate, and the working efficiency is improved.

The side that butt joint board and positioning plate are relative all is provided with the skid resistant course, and the skid resistant course specifically is the rubber pad that has the burr, and the mode fixed connection that the skid resistant course passes through the viscose is in one side of butt joint board and one side of positioning plate. When butt plate and positioning plate need the fixed transformer of centre gripping, the skid resistant course plays the effect of the frictional force that the reinforcing transformer received for positioning plate and the more firm fixed transformer of butt plate.

The both sides of mounting panel are provided with hook portion, and hook portion specifically is the couple of the both sides downward buckling of mounting panel, and the operating personnel grips in hook portion, plays the effect of being convenient for carry and draws the tool, and hook portion makes the tool be convenient for hang and establishes and putting the station.

According to the tinning device, a tinning device for conveying the structure is arranged, referring to fig. 2 and fig. 3, and the tinning device comprises a controller, a conveying mechanism, a lifting mechanism and a tin bath, wherein the controller is electrically connected with the conveying mechanism and the lifting mechanism and plays a role in controlling the conveying mechanism and the lifting mechanism to act. The lifting mechanism is placed in a processing workshop, the conveying mechanism is connected to the top end of the lifting mechanism, the tin bath is arranged below the conveying mechanism and located in the middle of the conveying mechanism, and the tin bath is filled with heated tin liquid.

When the transformer needs to be tinned, an operator places a plurality of jigs provided with a plurality of transformers on the conveying mechanism, the controller sends a starting signal to the conveying mechanism, the conveying mechanism acts after receiving the starting signal and transmits the jigs to the upper portion of the tin bath, at the moment, the controller sends a stopping signal to the conveying mechanism, the conveying mechanism stops conveying the jigs after receiving the stopping signal, the controller sends a descending signal to the lifting mechanism, the lifting mechanism acts after receiving the descending signal and enables the conveying mechanism to descend, and therefore pins and wires of the transformers are soaked into the tin bath. After the transformer is soaked for a set time, the controller sends a rising signal to the lifting mechanism, the lifting mechanism enables the conveying mechanism to rise after receiving the rising signal, the controller sends a starting signal to the conveying mechanism, the conveying mechanism continues to transmit the jig to the tail end, and an operator performs blanking at the tail end of the conveying mechanism to finish simultaneous tin feeding operation of the plurality of transformers.

Specifically, conveying mechanism is provided with two sets ofly, is located the both ends of molten tin bath respectively, and the tool is placed at two sets of conveying mechanism's transmission end, plays the effect that transmission transformer goes on the tinning operation.

Conveying mechanism includes the shell, and the shell specifically is open-top's cell body, and the inside wall of shell rotates and is connected with a plurality of runner, and the runner rotates and is connected with the belt, and the lateral wall fixedly connected with of shell carries the driving piece, carries the output of driving piece to run through the shell, and fixed connection in one of them runner. Carry the driving piece and specifically adopt the motor, carry the driving piece drive runner to rotate, a plurality of runners cooperate, drive belt transmission tool. Carry driving piece electric connection controller, the controller control is carried the driving piece and is stopped.

The top height of runner is higher than the top height of shell, and the tool is located the surface of belt through the hook portion hook, drives the tool action when the belt action. One side of the belt, which is far away from the rotating wheel, is provided with a plurality of limiting blocks, and the hook part is limited between the two limiting blocks, so that when the belt acts, the jig is stably placed on the surface of the belt, and the jig is stably transmitted.

The lifting mechanism comprises a lifting driving piece and guide rods, and each group of conveying mechanisms is provided with one lifting driving piece and two guide rods. The lift driving piece specifically is vertical cylinder of placing, and the output of lift driving piece upwards sets up, and fixed connection is in the bottom of shell, and the guide bar setting plays the effect of direction when going up and down in the bottom both sides of shell, lift driving piece electric connection in controller, the lift of controller control lift driving piece.

The principle of the embodiment of the application is as follows: butt joint board and the fixed a plurality of transformers of positioning plate cooperation, adjust the distance of positioning plate and butt joint board through rotating the threaded rod, make the transformer by the centre gripping between butt joint board and positioning plate, couple portion is convenient for the operator and grips the tool, be convenient for shift the position of a plurality of transformers, thereby be convenient for tin on a plurality of transformers, conveying mechanism carries the tool to carry the molten tin bath and carries out the tinning operation, thereby elevating system adjusts the height that the tool made the pin and the wire of transformer soak the tinning in the molten tin bath, reach the effect that improves the efficiency of transformer tinning.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides a tin tool on transformer, its characterized in that includes mounting panel (1), butt board (2) and positioning plate (3), butt board (2) fixed connection is in the one end of mounting panel (1), positioning plate (3) sliding connection keeps away from the one end of butt board (2) in mounting panel (1), butt board (2) rotate and are connected with threaded rod (4), positioning plate (3) are run through in threaded rod (4), positioning plate (3) and threaded rod (4) threaded connection, butt board (2) are provided with perforation (21) that a plurality of is used for passing the wire of transformer and pin, mounting panel (1) are provided with hook portion (5).

2. The tin feeding jig for the transformer according to claim 1, characterized in that the positioning plate (3) is provided with a guide block (31), the mounting plate (1) is provided with a guide groove (11) for matching with the guide block (31), and the guide block (31) is slidably connected to the guide groove (11).

3. The jig for tin coating on transformer according to claim 1, characterized in that the opposite sides of the abutting plate (2) and the positioning plate (3) are provided with anti-slip layers (6).

4. The tin feeding jig for the transformer according to claim 1, characterized in that one end of the threaded rod (4) far away from the abutting plate (2) is rotatably connected with a rotating handle (7).

5. The transformer tinning jig is characterized by comprising a controller, a conveying mechanism (8), a lifting mechanism (9) used for lifting the conveying mechanism (8) and a tin bath (10) used for placing heated tin liquid, wherein the controller is electrically connected with the conveying mechanism (8) and the lifting mechanism (9), the conveying mechanism (8) is connected to the top end of the lifting mechanism (9), the tin bath (10) is located below the conveying mechanism (8), and the hook portion (5) is connected to the conveying mechanism (8).

6. The tinning device according to claim 5, characterized in that the conveying mechanism (8) comprises a housing (81), a conveying driving member (82), a belt (83) and a plurality of rotating wheels (84), the housing (81) is connected to the lifting mechanism (9), the rotating wheels (84) are rotatably connected to the inner side wall of the housing (81), the belt (83) is rotatably connected to the rotating wheels (84), the hook portion (5) abuts against the belt (83), the conveying driving member (82) is fixedly connected to one side of the housing (81), the output end of the conveying driving member (82) is fixedly connected to the rotating wheels (84), and the conveying driving member (82) is electrically connected to the controller.

7. The tinning device according to claim 6, characterized in that a limiting block (831) for limiting the position of the hook part (5) is arranged on one side of the belt (83) far away from the rotating wheel (84).

8. The tin coating equipment according to claim 6, characterized in that the lifting mechanism (9) comprises a plurality of lifting driving members (91) and a plurality of guide rods (92), the lifting driving members (91) and the guide rods (92) are both fixedly connected to the bottom end of the shell (81), and the lifting driving members (91) are electrically connected to the controller.