CN217647583U - High-precision numerical control plate shearing machine - Google Patents
High-precision numerical control plate shearing machine Download PDFInfo
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Abstract
本实用新型公开了一种高精度数控剪板机,包括机座和数控剪板机本体,数控剪板机本体固定安装在机座的顶部,所述数控剪板机本体的顶部内壁上固定安装有两个液压缸,两个液压缸的输出轴端固定安装有同一个刀具安装板,刀具安装板的底部通常螺钉固定安装有剪切刀具,数控剪板机本体的右侧内壁上固定安装有轴座。本实用新型设计合理,实用性好,能够对剪切刀具进行自动打磨抛光处理,使得剪切刀具变得越来越锋利,不需工作人员将剪切刀具拆卸下来并进行手动打磨,减少了工作人员的劳动量和操作步骤,节省了工作时间,提高了工作效率,而且能够自动对剪切刀具表面进行刷扫清洁,对打磨时产生的灰尘碎屑进行收集。
The utility model discloses a high-precision numerical control plate shearing machine, which comprises a machine base and a numerical control plate shearing machine body. The numerical control plate shearing machine body is fixedly installed on the top of the machine base, and the top inner wall of the numerical control plate shearing machine body is fixedly installed There are two hydraulic cylinders, and the output shaft ends of the two hydraulic cylinders are fixedly installed with the same tool mounting plate. The bottom of the tool mounting plate is usually screwed to install the shearing tool, and the right inner wall of the CNC shearing machine body is fixedly installed. Axle seat. The utility model has reasonable design and good practicability, and can automatically grind and polish the shearing tool, so that the shearing tool becomes sharper and sharper, and the staff does not need to disassemble the shearing tool and perform manual grinding, thereby reducing work The labor amount and operation steps of personnel save working time and improve work efficiency, and can automatically sweep and clean the surface of the shearing tool, and collect dust and debris generated during grinding.
Description
技术领域technical field
本实用新型涉及数控剪板机技术领域,具体为一种高精度数控剪板机。The utility model relates to the technical field of a numerical control shearing machine, in particular to a high-precision numerical control shearing machine.
背景技术Background technique
数控剪板机是指通过数字、文字和符号组成的数字指令来实现一台剪板机或多台剪板机设备动作控制的技术机器,数控剪板机具有精度高、稳定性好、能精确地保证后挡料位移尺寸精度等优点,广泛应用于金属加工行业,在铝材加工厂,在对铝板材进行加工过程中,通常需要使用数控剪板机对铝板进行剪切作业。CNC shearing machine refers to a technical machine that realizes the action control of one shearing machine or multiple shearing machine equipment through digital instructions composed of numbers, characters and symbols. CNC shearing machine has high precision, good stability and accurate It is widely used in the metal processing industry to ensure the displacement and dimensional accuracy of the back gauge, and is widely used in the metal processing industry.
但是,常用的数控剪板机在使用时,不具有对剪切刀具进行自动打磨的功能,由于剪切刀具在长期使用后会变的越来越钝,使得剪切刀具的刀刃部位越来越不锋利,导致对铝板材的切割精度会变差,需要工作人员把剪切刀具拆卸下来进行手动打磨处理,然后再把打磨好的剪切刀具装回原位才能继续使用,操作过程比较繁琐,工作人员的劳动量增大,增加了工作时间,降低了工作效率,为此,我们提出一种高精度数控剪板机用于解决上述问题。However, the commonly used CNC shearing machine does not have the function of automatically grinding the shearing tool when it is in use. Because the shearing tool will become more and more blunt after long-term use, the blade of the shearing tool will become more and more dull. It is not sharp, which will lead to poor cutting accuracy of the aluminum sheet. It is necessary for the staff to disassemble the shearing tool for manual grinding, and then put the polished shearing tool back in place before continuing to use it. The operation process is cumbersome. The workload of the staff increases, the working hours are increased, and the work efficiency is reduced. Therefore, we propose a high-precision CNC shearing machine to solve the above problems.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种高精度数控剪板机,解决了数控剪板机上不具有对剪切刀具进行自动打磨的功能,剪切刀具在长期使用后会变的越来越钝,剪切刀具的刀刃部位越来越不锋利,导致对铝板材的切割精度会变差,需要工作人员把剪切刀具拆卸下来进行手动打磨处理,操作过程比较繁琐,工作人员的劳动量增大,增加了工作时间,降低了工作效率的问题。In view of the deficiencies of the prior art, the utility model provides a high-precision CNC shearing machine, which solves the problem that the CNC shearing machine does not have the function of automatically grinding the shearing tool, and the shearing tool will become more and more after long-term use. The more blunt the cutting tool is, the less sharp the blade part of the cutting tool is, which leads to the deterioration of the cutting precision of the aluminum sheet. The increase in the amount of work increases the working time and reduces the work efficiency.
为实现上述目的,本实用新型提供如下技术方案:一种高精度数控剪板机,包括机座和数控剪板机本体,数控剪板机本体固定安装在机座的顶部,所述数控剪板机本体的顶部内壁上固定安装有两个液压缸,两个液压缸的输出轴端固定安装有同一个刀具安装板,刀具安装板的底部通常螺钉固定安装有剪切刀具,数控剪板机本体的右侧内壁上固定安装有轴座,轴座上转动安装有横向设置的往复丝杠,往复丝杠位于剪切刀具的后侧,数控剪板机本体的左侧内壁上通过支架固定安装有电机,电机的输出轴端与往复丝杠的左端固定连接,往复丝杠上螺纹套设有活动座,活动座的前侧壁上固定安装有U型板,U型板上设置有磨刀机构和除灰机构。In order to achieve the above purpose, the utility model provides the following technical solutions: a high-precision CNC shearing machine, including a machine base and a CNC shearing machine body, the CNC shearing machine body is fixedly installed on the top of the machine base, and the CNC shearing machine Two hydraulic cylinders are fixedly installed on the inner wall of the top of the machine body, and the output shaft ends of the two hydraulic cylinders are fixedly installed with the same tool mounting plate, and the bottom of the tool mounting plate is usually screw-fixed with a shearing tool. A shaft seat is fixedly installed on the inner wall on the right side of the CNC shearing machine body, and a reciprocating screw screw installed horizontally is installed on the shaft seat. The reciprocating screw screw is located on the rear side of the shearing tool. The motor, the output shaft end of the motor is fixedly connected with the left end of the reciprocating screw, the thread sleeve on the reciprocating screw is provided with a movable seat, the front side wall of the movable seat is fixedly installed with a U-shaped plate, and the U-shaped plate is provided with a sharpening mechanism and ash removal mechanism.
优选的,所述U型板的前侧外壁上固定安装有导向座,数控剪板机本体内固定安装有位于剪切刀具前侧的横导杆,导向座滑动套设在横导杆上,横导杆上固定安装有两个限位挡杆,导向座位于两个限位挡杆之间。Preferably, a guide seat is fixedly installed on the outer wall of the front side of the U-shaped plate, and a transverse guide rod located on the front side of the shearing tool is fixedly installed in the body of the CNC shearing machine, and the guide seat is slidably sleeved on the transverse guide rod. Two limit stop rods are fixedly installed on the transverse guide rod, and the guide seat is located between the two limit stop rods.
优选的,所述磨刀机构包括两个电动推杆、两个竖打磨板和两个斜打磨板,两个电动推杆分别固定安装在U型板的前侧外壁和后侧外壁上,两个电动推杆的输出轴端均延伸至U型板内,两个竖打磨板分别固定安装在两个电动推杆的输出轴端,两个斜打磨板分别固定安装在相对应竖打磨板的底部。Preferably, the sharpening mechanism includes two electric push rods, two vertical polishing plates and two oblique polishing plates, and the two electric push rods are respectively fixedly installed on the front outer wall and the rear outer wall of the U-shaped plate. The output shaft ends of the two electric push rods all extend into the U-shaped plate, the two vertical grinding plates are respectively fixed on the output shaft ends of the two electric push rods, and the two oblique grinding plates are respectively fixed and installed on the corresponding vertical grinding plates. bottom.
优选的,所述除灰机构包括两个刷板、两组刷毛、吸尘风机、集灰盒、吸灰管、吸灰罩和排灰管,两个刷板分别固定安装在U型板的前侧内壁和后侧内壁上,两组刷毛分别固定安装在两个刷板相互靠近的一侧,吸尘风机和集灰盒均固定安装在U型板的底部,吸灰管的一端与吸尘风机的吸入端固定连接,吸灰管远离吸尘风机的一端延伸至U型板内,吸灰罩固定安装在吸灰管远离吸尘风机的一端,排灰管的一端与吸尘风机的排出端固定连接,排灰管远离吸尘风机的一端延伸至集灰盒内。Preferably, the ash removal mechanism includes two brush plates, two sets of bristles, a dust suction fan, an ash collecting box, an ash suction pipe, an ash suction hood and an ash discharge pipe, and the two brush plates are respectively fixed and installed on the U-shaped plate. On the inner wall of the front side and the inner wall of the rear side, two sets of bristles are fixedly installed on the side of the two brush plates that are close to each other. The suction end of the dust suction fan is fixedly connected, the end of the dust suction pipe away from the dust suction fan extends into the U-shaped plate, the dust suction hood is fixedly installed on the end of the dust suction pipe away from the dust suction fan, and one end of the dust discharge pipe is connected to the suction fan. The discharge end is fixedly connected, and the end of the ash discharge pipe away from the dust suction fan extends into the ash collecting box.
优选的,所述集灰盒的右侧内壁上开设有出气孔,出气孔内固定安装有挡尘滤网。Preferably, an air outlet is provided on the inner wall of the right side of the ash collecting box, and a dust filter screen is fixedly installed in the air outlet.
优选的,所述集灰盒的左侧内壁上开设有清理孔,集灰盒的左侧外壁上通过螺钉固定安装有盖板,盖板与清理孔相适配。Preferably, a cleaning hole is provided on the left inner wall of the ash collecting box, and a cover plate is installed on the left outer wall of the ash collecting box through screws, and the cover plate is adapted to the cleaning hole.
本实用新型提供了一种高精度数控剪板机,具备以下有益效果:The utility model provides a high-precision CNC shearing machine, which has the following beneficial effects:
(1)、该一种高精度数控剪板机,通过利用往复丝杠与活动座的螺纹连接配合,可控制U型板水平往复运动,利用U型板带动磨刀机构的水平往复运动,能够实现自动对剪切刀具进行打磨光滑,提高了剪切刀具的锋利程度,能够更加精准的对铝板材进行剪切作业,进而不需工作人员将剪切刀具拆卸下来并进行手动打磨,减少了工作人员的劳动量和操作步骤,节省了工作时间,提高了工作效率。(1), this kind of high-precision numerical control plate shearing machine can control the horizontal reciprocating movement of the U-shaped plate by utilizing the threaded connection between the reciprocating screw and the movable seat, and the horizontal reciprocating movement of the sharpening mechanism can be driven by the U-shaped plate, which can Realize automatic grinding and smoothing of shearing knives, improve the sharpness of shearing knives, and can perform shearing operations on aluminum sheets more accurately, thus eliminating the need for staff to disassemble the shearing knives and perform manual grinding, reducing work The labor load and operation steps of personnel are reduced, which saves working time and improves work efficiency.
(2)、该一种高精度数控剪板机,通过利用U型板带动除灰机构的水平往复运动,能够将剪切刀具表面打磨产生的灰尘碎屑清扫掉,并可对剪切刀具打磨过程中产生的灰尘碎屑进行收集。(2) This kind of high-precision CNC shearing machine, by using the U-shaped plate to drive the horizontal reciprocating motion of the ash removal mechanism, can sweep away the dust and debris generated by the surface grinding of the shearing tool, and can grind the shearing tool. Dust and debris generated during the process are collected.
附图说明Description of drawings
图1为本实用新型立体结构示意图;1 is a schematic diagram of the three-dimensional structure of the present utility model;
图2为本实用新型右视的剖视结构示意图;Fig. 2 is the sectional structure diagram of the utility model right view;
图3为本实用新型主视的剖视结构示意图;Fig. 3 is the sectional structure schematic diagram of the front view of the utility model;
图4为图2中A部分的放大示意图;Fig. 4 is the enlarged schematic diagram of part A in Fig. 2;
图5为图3中B部分的放大示意图。FIG. 5 is an enlarged schematic view of part B in FIG. 3 .
图中:1、机座;2、数控剪板机本体;3、液压缸;4、刀具安装板;5、剪切刀具;6、轴座;7、往复丝杠;8、电机;9、活动座;10、U型板;11、导向座;12、横导杆;13、电动推杆;14、竖打磨板;15、斜打磨板;16、刷板;17、刷毛;18、吸尘风机;19、集灰盒;20、吸灰管;21、吸灰罩;22、排灰管;23、出气孔;24、挡尘滤网;25、清理孔;26、盖板。In the figure: 1. Machine base; 2. CNC shearing machine body; 3. Hydraulic cylinder; 4. Tool mounting plate; 5. Shearing tool; 6. Shaft seat; 7. Reciprocating screw; Movable seat; 10, U-shaped plate; 11, guide seat; 12, horizontal guide rod; 13, electric push rod; 14, vertical grinding plate; 15, oblique grinding plate; 16, brush plate; 17, bristles; 18, suction Dust blower; 19, ash collection box; 20, ash suction pipe; 21, ash suction cover; 22, ash discharge pipe;
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制,此外,在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical" , "horizontal", "top", "bottom", "inside", "outside" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, only for the convenience of describing the present utility model and simplifying the description, Instead of indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, it should not be construed as a limitation on the present invention. In addition, in the description of the present invention, the "plurality" of The meaning is two or more, unless expressly specifically limited otherwise.
如图1-5所示,本实用新型提供一种技术方案:一种高精度数控剪板机,包括机座1和数控剪板机本体2,数控剪板机本体2固定安装在机座1的顶部,数控剪板机本体2的顶部内壁上固定安装有两个液压缸3,两个液压缸3的输出轴端固定安装有同一个刀具安装板4,刀具安装板4的底部通常螺钉固定安装有剪切刀具5,数控剪板机本体2的右侧内壁上固定安装有轴座6,轴座6上转动安装有横向设置的往复丝杠7,往复丝杠7位于剪切刀具5的后侧,数控剪板机本体2的左侧内壁上通过支架固定安装有电机8,电机8的输出轴端与往复丝杠7的左端固定连接,往复丝杠7上螺纹套设有活动座9,活动座9的前侧壁上固定安装有U型板10,通过利用往复丝杠7与活动座9的螺纹连接配合,可控制活动座9带动U型板10进行水平往复运动,U型板10上设置有磨刀机构和除灰机构,通过设置磨刀机构,能够实现自动对剪切刀具5进行打磨光滑,提高了剪切刀具5的锋利程度,能够更加精准的对铝板材进行剪切作业,通过设置除灰机构,能够将剪切刀具5表面打磨产生的灰尘碎屑清扫掉,对剪切刀具5打磨过程中产生的灰尘碎屑进行收集。As shown in Figures 1-5, the present utility model provides a technical solution: a high-precision CNC shearing machine, comprising a
本实施例中,U型板10的前侧外壁上固定安装有导向座11,数控剪板机本体2内固定安装有位于剪切刀具5前侧的横导杆12,导向座11滑动套设在横导杆12上,横导杆12上固定安装有两个限位挡杆,导向座11位于两个限位挡杆之间,通过利用导向座11在横导杆12上的滑动连接配合,可对U型板10的运动方向进行导向,利用两个限位挡杆,可对U型板10的运动行程进行限位。In this embodiment, a
本实施例中,磨刀机构包括两个电动推杆13、两个竖打磨板14和两个斜打磨板15,两个电动推杆13分别固定安装在U型板10的前侧外壁和后侧外壁上,两个电动推杆13的输出轴端均延伸至U型板10内,两个竖打磨板14分别固定安装在两个电动推杆13的输出轴端,两个斜打磨板15分别固定安装在相对应竖打磨板14的底部,利用两个电动推杆13,可分别控制相对应的竖打磨板14和斜打磨板15移动,进而使得竖打磨板14和斜打磨板15能够与剪切刀具5的表面接触。In this embodiment, the sharpening mechanism includes two
本实施例中,如图5所示,剪切刀具5底端刀刃部位的两侧均为倾斜面构造,两个斜打磨板15分别与剪切刀具5底端刀刃部位的两侧倾斜面保持平行状态,进而利用两个斜打磨板15能够与剪切刀具5的刀刃部位充分接触,能够对剪切刀具5进行有效的打磨处理。In this embodiment, as shown in FIG. 5 , both sides of the blade portion at the bottom end of the
本实施例中,除灰机构包括两个刷板16、两组刷毛17、吸尘风机18、集灰盒19、吸灰管20、吸灰罩21和排灰管22,两个刷板16分别固定安装在U型板10的前侧内壁和后侧内壁上,两组刷毛17分别固定安装在两个刷板16相互靠近的一侧,吸尘风机18和集灰盒19均固定安装在U型板10的底部,吸灰管20的一端与吸尘风机18的吸入端固定连接,吸灰管20远离吸尘风机18的一端延伸至U型板10内,吸灰罩21固定安装在吸灰管20远离吸尘风机18的一端,排灰管22的一端与吸尘风机18的排出端固定连接,排灰管22远离吸尘风机18的一端延伸至集灰盒19内,通过利用两组刷毛17,可把剪切刀具5两侧外壁上的灰尘碎屑刷扫下来,通过利用吸尘风机18运行时产生的吸力,可将打磨过程中产生的灰尘碎屑吸入集灰盒19内存储,进而能够保持剪切刀具5表面洁净。In this embodiment, the ash removal mechanism includes two
本实施例中,刷毛17可选用软质尼龙丝材料制成,刷毛17的长度尺寸略大于刷板16与剪切刀具5之间的间距尺寸。In this embodiment, the
本实施例中,集灰盒19的右侧内壁上开设有出气孔23,出气孔23内固定安装有挡尘滤网24,通过设置出气孔23,使得进入集灰盒19的空气可从出气孔23排出,利用挡尘滤网24,可避免进入集灰盒19内的灰尘碎屑从出气孔23排出。In this embodiment, an
本实施例中,集灰盒19的左侧内壁上开设有清理孔25,集灰盒19的左侧外壁上通过螺钉固定安装有盖板26,盖板26与清理孔25相适配,通过设置盖板26和清理孔25,便于将集灰盒19内的灰尘碎屑清理出。In this embodiment, a
本实施例中,数控剪板机本体2上固定安装有控制开关,两个液压缸3、电机8、两个电动推杆13、吸尘风机18和控制开关依次通过导线与外接电源线电性连接构成回路,控制开关可控制两个液压缸3的启停和复位运行,可分别控制电机8和吸尘风机18的启停,还可控制两个电动推杆13的启停和复位运行。In this embodiment, a control switch is fixedly installed on the
本实施例中,U型板10的初始位置位于剪切刀具5的右侧,使得剪切刀具5在竖直下降和升高过程中不会与U型板10发生碰撞。In this embodiment, the initial position of the
使用时,将待剪切的铝板材推送至数控剪板机本体2内合适的位置,通过启动两个液压缸3工作,两个液压缸3带动刀具安装板4和剪切刀具5竖直向下移动,即可利用剪切刀具5对铝板材进行剪切作业,通过启动两个液压缸3复位工作,两个液压缸3带动刀具安装板4和剪切刀具5竖直向上移动,可控制剪切刀具5回至原位,然后继续把铝板材推送至数控剪板机本体2内合适的位置,通过控制剪切刀具5的竖直下降和升高,即可继续对铝板材进行剪切加工,在长期使用剪切刀具5的过程中,需要对剪切刀具5进行打磨时,通过启动电机8工作,电机8带动往复丝杠7转动,利用往复丝杠7与活动座9的螺纹连接配合,使得活动座9带动U型板10、导向座11、两个电动推杆13、两个竖打磨板14、两个斜打磨板15、两个刷板16、两组刷毛17、吸尘风机18和集灰盒19进行水平往复运动,然后启动两个电动推杆13工作,两个电动推杆13推动相对应的竖打磨板14和斜打磨板15向靠近剪切刀具5的方向移动,使得两个竖打磨板14分别与剪切刀具5的两侧设置外壁接触时,此时两个斜打磨板15分别与剪切刀具5底端刀刃部位的两侧倾斜面外壁接触,即可停止两个电动推杆13工作,进而通过利用U型板10带动两个竖打磨板14和两个斜打磨板15的水平往复运动,即可对剪切刀具5进行自动打磨抛光处理,可使得剪切刀具5变得越来越锋利,不需工作人员将剪切刀具5拆卸下来并进行手动打磨,减少了工作人员的劳动量和操作步骤,节省了工作时间,提高了工作效率,在对剪切刀具5打磨的过程中,通过利用U型板10带动两个刷板16和两组刷毛17的水平往复运动,可将剪切刀具5表面残留的灰尘碎屑刷扫掉,通过启动吸尘风机18运行,使得打磨过程中产生的灰尘碎屑依次经过吸灰罩21、吸灰管20、吸尘风机18、排灰管22被输送至集灰盒19内进行收集存储,进入集灰盒19捏的空气透过挡尘滤网24上的滤孔排出,进而能够实现自动对剪切刀具5表面进行刷扫清洁,将打磨时产生的灰尘碎屑吸入集灰盒19内存储,对剪切刀具5打磨完成后,通过启动两个电动推杆13复位,两个电动推杆13推动相对应的竖打磨板14和斜打磨板15向远离剪切刀具5的方向移动并回至原位,然后关闭吸尘风机18,当U型板10移动回剪切刀具5的右侧时,停止电机8工作即可,同时本说明书中未作详细描述的内容均属于本领域专业技术人员公知的现有技术。When in use, push the aluminum sheet to be cut to a suitable position in the CNC shearing
综上可得,该高精度数控剪板机,能够对剪切刀具5进行自动打磨抛光处理,使得剪切刀具5变得越来越锋利,不需工作人员将剪切刀具5拆卸下来并进行手动打磨,减少了工作人员的劳动量和操作步骤,节省了工作时间,提高了工作效率,而且能够自动对剪切刀具5表面进行刷扫清洁,对打磨时产生的灰尘碎屑进行收集。To sum up, it can be concluded that the high-precision CNC plate shearing machine can automatically grind and polish the
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| CN118305851A (en) * | 2024-05-14 | 2024-07-09 | 安徽德达建材科技有限公司 | Cutting device for building materials processing |
| CN118751982A (en) * | 2024-09-06 | 2024-10-11 | 安徽首矿大昌金属材料有限公司 | A roller shearing device for medium and thick plate production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118305851A (en) * | 2024-05-14 | 2024-07-09 | 安徽德达建材科技有限公司 | Cutting device for building materials processing |
| CN118751982A (en) * | 2024-09-06 | 2024-10-11 | 安徽首矿大昌金属材料有限公司 | A roller shearing device for medium and thick plate production |
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