SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic feeding and oiling system to realize the full automatization of flitch fat liquoring, material loading process.
To achieve the purpose, the utility model adopts the following technical proposal:
an automatic feeding and oiling system, comprising:
the material placing area is used for accommodating the flitch and comprises a first identification module arranged above the flitch, and the first identification module can shoot the flitch and upload picture information to the control host;
the feeding mechanical arm is in communication connection with the control host and is used for grabbing and carrying the flitch;
the oiling area comprises an oiling platform and an oiling mechanical arm, the oiling mechanical arm is in communication connection with the control host, and when the feeding mechanical arm conveys the flitch to the oiling platform, the control host controls the oiling mechanical arm to perform oiling operation on the flitch;
and the feeding area is used for conveying the oiled flitch, and the feeding mechanical arm can grab and convey the oiled flitch to the feeding area.
As a preferred scheme of the utility model, scribble the oil zone still including install in second identification module on the fat liquoring arm, second identification module can be right the flitch is shot and is passed to picture information the main control system.
As a preferred scheme of the utility model, the material loading district includes third identification module, third identification module can be right the flitch is shot and is uploaded picture information to main control system.
As an optimized solution of the present invention, the first recognition module, the second recognition module and the third recognition module are high-speed industrial cameras.
As a preferred scheme of the utility model, put the material district including putting material platform and first support, it is a plurality of the flitch range upon range of in put the material bench, a recognition module fixed mounting in on the first support, with the top layer the flitch is just right.
As a preferred scheme of the utility model, scribble the oil zone and still include fixed chuck, fixed chuck with scribble the oil platform and rotate to be connected for it is fixed to press from both sides the dress flitch.
As a preferred scheme of the utility model, the fat liquoring platform is provided with two sets ofly, the material loading arm can with the flitch is carried to arbitrary a set of the fat liquoring bench, the fat liquoring arm can be to arbitrary group the fat liquoring bench the flitch carries out the fat liquoring operation.
As a preferred scheme of the utility model, the material loading district includes material loading workstation and second support, after the material loading workstation can transmit the fat liquoring the flitch, third identification module install in on the second support, with material loading workstation mesa is just right.
As an optimal scheme of the utility model, the material loading workstation includes the conveyer belt platform.
As a preferred scheme of the utility model, put the material district put the oiling district with the material loading district winds the peripheral setting of arranging of material loading arm.
The utility model has the advantages that:
the utility model discloses an automatic identification module among material loading and the fat liquoring system can shoot the flitch of putting the material district, and main control system carries the flitch to scribbling the oil district according to picture information discernment flitch size and control material loading arm, scribbles the oil district after the oil arm fat liquoring finishes through the fat liquoring arm, snatchs the transport material loading district through the flitch after the material loading arm will scribble the oil once more. This automatic feeding and fat liquoring system combine machine vision discernment flitch shape and size to through control host computer guide manipulator carry out material loading, fat liquoring operation, need not artificial intervention, do not rely on personnel manual operation, do benefit to and promote production efficiency and product quality, realize the full automatization of flitch fat liquoring, material loading process.
Detailed Description
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar parts throughout, or parts having the same or similar functions. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, unless otherwise specifically stated or limited, the terms "connected," "connected," and "fixed" are to be understood broadly, and may include, for example, a fixed connection, a detachable connection, a mechanical connection, an electrical connection, a direct connection, an indirect connection through an intermediary, a connection between two elements, or an interaction between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the description of the present invention, unless otherwise expressly specified or limited, the first feature "on" or "under" the second feature may include both the first and second features being in direct contact, and may also include the first and second features being in contact, not in direct contact, but with another feature therebetween. Also, the first feature "on," "above" and "over" the second feature may include the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is at a higher level than the second feature. "beneath," "under" and "beneath" a first feature includes the first feature being directly beneath and obliquely beneath the second feature, or simply indicating that the first feature is at a lesser elevation than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "right", and the like are used based on the orientations and positional relationships shown in the drawings, and are only for convenience of description and simplification of operation, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
As shown in fig. 1, the utility model provides an automatic feeding and oiling system, which comprises a material placing area 1, a feeding mechanical arm 2, an oiling area 3 and a feeding area 4. The material placing area 1 is used for accommodating the material plates 100, the material placing area 1 comprises first identification modules 11 arranged above the material plates 100, and the first identification modules 11 can shoot the material plates 100 and upload picture information to the control host; the feeding mechanical arm 2 is in communication connection with a control host, the control host can identify the overall dimension of the flitch 100 according to the picture information of the first identification module 11, and the feeding mechanical arm 2 is controlled to grab and carry the flitch 100; the oiling area 3 comprises an oiling table 31 and an oiling mechanical arm 32, the oiling mechanical arm 32 is in communication connection with a control host, and when the feeding mechanical arm 2 carries the flitch 100 to the oiling table 31, the control host controls the oiling mechanical arm 32 to carry out oiling operation on the flitch 100; the feeding area 4 is used for conveying the oiled material plates 100, and the feeding mechanical arm 2 can grab and convey the oiled material plates 100 to the feeding area 4.
In this embodiment, as shown in fig. 1, the feeding mechanical arm 2 and the oiling mechanical arm 32 are both multi-degree-of-freedom mechanical arms commonly used in the field, when the process is started, the material plates 100 are stacked in the material placing area 1 in advance, the first identification module 11 is opposite to the material plates 100 in the material placing area 1, the material plates 100 are shot in a bent manner, and the shot image information is transmitted to the control host, the control host of this embodiment may be a computer or other control platform with industrial control computing capability, the control host processes the image information collected by the first identification module 11 to identify the external dimensions, such as the length and width dimensions, of the material plates 100, the control host further sends the external dimension information of the material plates 100 to the control unit in the feeding mechanical arm 2, and the control unit of the feeding mechanical arm 2 selects an appropriate grabbing position according to the length and width dimensions of the material plates 100 to grab. It can be understood that, in this embodiment, the optimal grasping positions of the flitches 100 with various dimensions are written into the control unit in the feeding robot 2 in advance in a program form, and after the control host identifies the dimensions of the flitches 100, the control unit in the feeding robot 2 calls the corresponding feeding program according to the dimensions of the flitches 100 identified by the control host to control the feeding robot 2 to grasp the flitches 100, so that the feeding robot 2 is adapted to grasp flitches 100 with different model dimensions. Further, after the feeding mechanical arm 2 grabs and carries the material plate 100 from the material placing area 1 to the oiling platform 31, the oiling mechanical arm 32 in the oiling area 3 performs oiling operation on the material plate 100. Specifically, the oiling mechanical arm 32 can call an appropriate oiling program to perform oiling operation on the flitch 100 according to the external dimension of the flitch 100 identified by the control host, so as to ensure that all parts of the flitch 100 are evenly oiled. It can be understood that, because the lengths and the widths of the flitches 100 of different batches are different, the optimal oil coating modes of all kinds of flitches 100 of the overall dimensions are also written into the oil coating mechanical arm 32 in advance in a program mode in the embodiment, so that the oil coating mechanical arm 32 can call an optimal oil coating program according to the size models of the flitches 100 and move to the initial position of the oil coating action, and the oil coating mechanical arm 32 can uniformly coat the flitches 100 of different models. After the flitch 100 is completely oiled, the loading mechanical arm 2 grabs and carries the oiled flitch 100 to the loading area 4, and a loading and oiling action is completed. The automatic feeding of this embodiment combines machine vision identification flitch overall dimension with the fat liquoring system to through at control host computer guide material loading arm 2, fat liquoring arm 32 correspondence carry out material loading, fat liquoring operation, need not manual intervention, do not rely on personnel manual operation, do benefit to and promote production efficiency and product quality, realize the full automatization of flitch fat liquoring, material loading process.
Optionally, the oiling area 3 further includes a second recognition module 33 installed on the oiling mechanical arm 32, the second recognition module 33 can shoot the flitch 100 in the oiling process and upload picture information to the control host, and the control host can recognize the boundary of the flitch 100 according to the picture information of the second recognition module 33 so as to control the oiling area of the oiling mechanical arm 32 not to exceed the boundary of the flitch 100.
In this embodiment, as shown in fig. 1, the second identification module 33 is installed on the oiling robot arm 32, the second identification module 33 can move with the oiling robot arm 32, the material plate 100 is photographed during the oiling process, the real-time image photographed by the second identification module 33 is transmitted to the control host, and specifically transmitted to the data processing center of the control host, and the data processing center recognizes the real-time image photographed by the second identification module 33 through the existing algorithm, and mainly recognizes the boundary of the material plate 100, so as to ensure that the oiling robot arm 32 does not coat the boundary of the material plate 100. It can be understood that, in order to ensure that the oiling mechanical arm 32 can completely coat all over the plane of the flitch 100 and can not coat the boundary of the flitch 100, the oiling platform 31 is contaminated, that is, the second identification module 33 is also arranged on the oiling mechanical arm 32, and in combination with the machine vision technology, the boundary of the flitch 100 is identified, and the oiling mechanical arm 32 is controlled not to coat the part which does not exceed the boundary of the flitch 100 in the oiling process.
Optionally, the feeding area 4 includes a third identification module 41, the third identification module 41 can shoot the oiled flitch 100 and upload picture information to the control host, and the control host can determine whether the placement position of the current flitch 100 is aligned according to the picture information of the third identification module 41, and adjust the placement position of the flitch 100 by controlling the feeding mechanical arm 2.
In this embodiment, as shown in fig. 1, the loading area 4 includes a third identification module 41, and the third identification module 41, similarly to the first identification module 11 and the second identification module 33, can also shoot the flitch 100 and upload the picture information to the control host, where the difference between the third identification module 41 and the first identification module 11 and the second identification module 33 is that the control host can determine whether the current placement position of the flitch 100 is aligned according to the picture information of the third identification module 41, and if not, the control host controls the loading robot 2 to adjust the placement position of the flitch 100, so as to align the flitch 100.
Optionally, the first recognition module 11, the second recognition module 33 and the third recognition module 41 are high speed industrial cameras. It can be understood that, in this embodiment, the first identification module 11, the second identification module 33, and the third identification module 41 are preferably high-speed industrial cameras, and the specific control and implementation processes in this embodiment can be implemented one by writing existing control programs, which may specifically refer to the existing control technology, and this embodiment does not give too much details to the specific control principle and the control implementation process.
Alternatively, as shown in fig. 1, the material placing area 1 includes a material placing table 12 and a gate-shaped first support 13, a plurality of material plates 100 are stacked on the material placing table 12, and the first identification module 11 is fixedly mounted on the first support 13, is opposite to the top material plate 100, and can shoot the material plates 100 downwards.
Optionally, as shown in fig. 1, the oil coating area 3 further includes a fixing chuck 34, and the fixing chuck 34 is rotatably connected to the oil coating station 31 for clamping the fixing material plate 100.
In this embodiment, when the feeding mechanical arm 2 carries the flitch 100 to the oiling table 31, the fixing chuck 34 is rotated to be closed, the flitch 100 is tightly pressed on the oiling table 31, and after the oiling is finished, the fixing chuck 34 is rotated to be opened, so that the feeding mechanical arm 2 can conveniently carry the flitch 100 after being oiled to the feeding area 4.
Optionally, the feeding area 4 includes a feeding table 42 and a second support 43, the feeding table 42 can convey the oiled material plate 100, and the third identification module 41 is mounted on the second support 43 and faces the top of the feeding table 42.
In this embodiment, as shown in fig. 1, the feeding area 4 includes a feeding table 42 and a door-shaped second support 43, the feeding table 42 can be used for carrying and transporting the oiled material plate 100, and the third identification module 41 is mounted on the second support 43 and can shoot the material plate 100 on the feeding table 42 in a downward direction. Specifically, the feeding workbench 42 in this embodiment may be a common placement platform or a conveyor belt platform, and when the feeding workbench 42 is a common placement platform, the oiled material plates 100 are stacked on the feeding workbench 42 by the feeding mechanical arm 2; when the feeding workbench 42 is a conveyor belt platform, the feeding mechanical arm 2 places the oiled material plates 100 on the conveyor belt platform one by one, and the oiled material plates 100 are transported to the next scene through the conveyor belt platform in a unified manner.
Alternatively, two sets of oiling stations 31 are provided, the feeding robot arm 2 can convey the material plates 100 to any one set of oiling stations 31, and the oiling robot arm 32 can perform oiling operation on the material plates 100 on any one set of oiling stations 31. In this embodiment, in order to improve the overall operating efficiency of the automatic feeding and oiling system, the oiling station 31 in this embodiment may be provided with two sets, and the oiling mechanical arm 32 may sequentially perform the oiling operation on the two sets of flitches 100 on the oiling station 31, so as to improve the oiling efficiency.
Optionally, the material placing area 1, the oil coating area 3 and the material loading area 4 are arranged around the periphery of the material loading mechanical arm 2.
In this embodiment, put material district 1, three side direction of material loading arm 2 is arranged respectively in fat liquoring district 3 and material loading district 4, specifically, put material district 1 and arrange material loading arm 2 in the positive front side, the side about material loading arm 2 is arranged respectively in fat liquoring district 3 and material loading district 4, put material district 1, fat liquoring district 3 and material loading district 4 arrange closely and science, do not surpass the operation radius of material loading arm 2, material loading arm 2 fixed mounting is in central point and puts the department, make things convenient for material loading arm 2 to accomplish in each region and remove the material operation.
It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.