CN217625931U - Vision automatic feeding machine - Google Patents
Vision automatic feeding machine Download PDFInfo
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- CN217625931U CN217625931U CN202221349250.2U CN202221349250U CN217625931U CN 217625931 U CN217625931 U CN 217625931U CN 202221349250 U CN202221349250 U CN 202221349250U CN 217625931 U CN217625931 U CN 217625931U
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- axis
- key
- conveying belt
- guide rail
- feeder according
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Abstract
The utility model discloses a vision automatic feeding machine, include feed mechanism, transport mechanism, inhale the material mechanism. Wherein, feeding mechanism provides the key, inhales the material mechanism and absorbs the key, and transport mechanism sends the key to the processing position. The keys in the vibrating tray move to the conveying belt, and the baffles are arranged on two sides of the conveying belt to control the movement track of the keys so as to prevent the keys from falling. The key is stopped by a stop arranged when moving to the tail end of the conveying belt. The detection camera detects the key and records the direction data of the key. The sucking disc absorbs the key on to the conveyer belt to according to the record data adjustment key's of detecting the camera direction, make it be in accurate material loading direction, be applicable to big key processing production line in batches.
Description
Technical Field
The utility model belongs to the technical field of the tool to lock processing technique and specifically relates to indicate a vision automatic feeding machine.
Background
The key and the lock are used together. Most keys are initially in the form of elongated plates which are then fed into the machine for processing and ultimately forming the key. The vibration charging tray has the characteristics of improving efficiency, saving labor, automatically detecting quality, reducing errors and the like, and is widely applied to the industries of electronics, hardware, plastic and the like, so that keys are usually fed by adopting the vibration charging tray.
The initial state of the key is a strip-shaped plate-shaped structure, the structure difference of the first two ends is not large, and the requirement on screening precision is high. However, due to the defects of the vibrating tray, only coarse screening and sorting can be performed, so that when the vibrating tray is used for feeding, the feeding direction of the key is difficult to distinguish, a large amount of batch processing is influenced, and manual inspection is not economical.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model discloses to the disappearance that prior art exists, its main objective provides a vision automatic feeding machine, and it not only can use with the cooperation of vibration charging tray, can accurately distinguish the pay-off direction of key moreover to overcome prior art's not enough.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the application provides a visual automatic feeding machine which comprises a feeding mechanism, a conveying mechanism and a sucking mechanism;
the feeding mechanism comprises a vibrating tray and a conveying belt; the vibration material tray is connected with the conveying belt; baffles for preventing the material from falling are arranged on two sides of the conveying belt, and a stop block is arranged at the tail end of the movement track of the conveying belt;
the conveying mechanism comprises an X-axis module, a Y-axis module and a Z-axis module, wherein the Y-axis module is arranged on the X-axis module, and the Z-axis module is arranged on the Y-axis module;
the material sucking mechanism comprises a detection camera and a rotatable sucker; the detection camera is arranged on the upper side of the conveying belt; the sucking disc can be propped against the conveying belt to suck materials.
Furthermore, the X-axis module comprises an X-axis guide rail, an X-axis motor and an X-axis slider seat; the output end of the X-axis motor drives the X-axis slider seat to slide on the X-axis guide rail;
the Y-axis module comprises a Y-axis guide rail, a Y-axis motor and a Y-axis sliding block seat; the output end of the Y-axis motor drives the Y-axis sliding block seat to slide on the Y-axis guide rail; the Y-axis guide rail is arranged on the X-axis slider seat;
the Z-axis module comprises a Z-axis guide rail, a Z-axis motor and a Z-axis slider seat; the output end of the Z-axis motor drives the Z-axis sliding block seat to slide on the Z-axis guide rail; the Z-axis guide rail is arranged on the Z-axis slider seat.
Furthermore, a discharging channel is arranged on the vibrating tray and connected with the conveying belt.
Preferably, the top surface, the bottom surface and the side surface of the discharge channel are provided with rust removal windows, and the positions corresponding to the rust removal windows are provided with rust removal lasers for removing rust from the materials.
Preferably, at least one cleaning spray head is arranged on one side of the suction cup; used for cleaning materials.
Preferably, the sucker is of an oblong structure, and the output end of the rotating motor is connected with the sucker.
Preferably, the conveyer belt is arranged on a lifting plate, and the lifting plate is provided with an adjusting rod.
Preferably, the device further comprises a cabinet and a rack arranged on the cabinet; the conveying mechanism is arranged on the rack; a protective net is arranged on the side surface of the rack; the vibration charging tray is arranged on the machine cabinet.
Preferably, the detection camera is a CCD camera.
Compared with the prior art, the utility model obvious advantage and beneficial effect have, particularly, can know by above-mentioned technical scheme, a vision automatic feeding machine, include feeding mechanism, transport mechanism, inhale material mechanism. The feeding mechanism provides a key, the sucking mechanism sucks the key, and then the conveying mechanism conveys the key to the processing position.
The keys in the vibrating tray move to the conveying belt, and the two sides of the conveying belt are provided with baffle plates for controlling the movement track of the keys. The key is stopped by the stop when moving to the end of the conveying belt. The detection camera detects the key and records and combines the direction data of the key. The sucking disc absorbs the key on the conveyer belt, and the direction of the key is adjusted according to the record data of the detection camera, so that the key is in an accurate feeding direction.
The top surface, the bottom surface and the side surface of the discharge channel are provided with rust removal windows, and the positions corresponding to the rust removal windows are provided with rust removal lasers; at least one cleaning spray head is arranged on one side of the sucker; the cleaning device is used for cleaning materials; thus, the cleanliness of the key can be ensured.
To illustrate the structural features and functions of the present invention more clearly, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Drawings
Fig. 1 is an overall schematic diagram of an embodiment of the present invention.
Fig. 2 is a schematic partial structural diagram of an embodiment of the present invention.
Fig. 3 is another schematic view from the perspective of fig. 2 according to an embodiment of the present invention.
Fig. 4 is a schematic structural view of a discharge channel according to an embodiment of the present invention.
The attached drawings indicate the following:
10. cabinet 11 and frame
12. Lifting plate 13 and adjusting rod
14. Key 20 and feeding mechanism
21. Vibration material tray 22 and conveyer belt
23. Baffle 24, discharge passage
25. Rust removal window 26 stop block
30. Conveying mechanism 310 and X-axis module
311. X-axis guide rail 312 and X-axis motor
313. X-axis slider seat 320 and Y-axis module
321. Y-axis guide rail 322 and Y-axis motor
323. Y-axis slider seat 330 and Z-axis module
331. Z-axis guide rail 332 and Z-axis motor
333. Z-axis slider seat 335, mounting bracket
40. Material sucking mechanism 41 and detection camera
42. A suction cup 43, a rotary motor.
Detailed Description
Referring to fig. 1 to 4, a specific structure of a preferred embodiment of the present invention is shown, which is an automatic visual feeder.
The detection camera 41 detects the key, and records direction data of the key. The suction cup 42 sucks the key on the conveyor belt 22, and the direction of the key is adjusted according to the recorded data of the detection camera 41, so that the key is in the accurate feeding direction.
The application provides a visual automatic feeding machine, which comprises a feeding mechanism 20, a conveying mechanism 30 and a material sucking mechanism 40;
the feeding mechanism 20 comprises a vibrating tray 21 and a conveying belt 22; the vibrating tray 21 is connected with the conveying belt 22; the two sides of the conveyer belt 22 are provided with baffle plates 23 for preventing the material from falling, and the tail end of the motion trail of the conveyer belt 22 is provided with a stop 26. The vibratory tray 21 holds the key 14 material and is then transported to the conveyor belt 22. The two baffles 23 are spaced apart to control the movement of the key 14 on the belt 22 and prevent it from falling. The key 14 moves to the end of the belt 22 where it is stopped by the stop 23 and is to be checked.
The conveying mechanism 30 includes an X-axis module 310, a Y-axis module 320, and a Z-axis module 330, wherein the Y-axis module 320 is disposed on the X-axis module 310, and the Z-axis module 330 is disposed on the Y-axis module 320. Therefore, the material suction mechanism 40 can move in the X \ Y \ Z direction after sucking the key 14, and can accurately perform material loading.
The suction mechanism 40 includes a detection camera 41, and a rotatable suction cup 42; the detection camera 41 is arranged on the upper side of the conveying belt 22; the suction cups 42 may be pressed against the conveyor belt 22 to suck the material. The detection camera 41 performs photographing detection of the key 14 and records the direction of the key 14. The suction cup 42 rotates according to the data detected by the detection camera 41, and the direction of the key 14 is adjusted to enable the key 14 to be in a precise and correct direction, so that the processing is convenient.
Further, the X-axis module 310 includes an X-axis guide rail 311, an X-axis motor 312, and an X-axis slider holder 313; the output end of the X-axis motor 312 drives the X-axis slider holder 313 to slide on the X-axis guide rail 311;
the Y-axis module 320 comprises a Y-axis guide rail 321, a Y-axis motor 322 and a Y-axis slider seat 323; the output end of the Y-axis motor 322 drives the Y-axis slider seat 323 to slide on the Y-axis guide rail 321; the Y-axis guide rail 321 is arranged on the X-axis slider seat 313;
the Z-axis module 330 comprises a Z-axis guide rail 331, a Z-axis motor 332 and a Z-axis slider seat 333; the output end of the Z-axis motor 332 drives the Z-axis slider seat 333 to slide on the Z-axis guide rail 331; the Z-axis guide 331 is provided in the Z-axis slider holder 333. Therefore, after the X-axis module 310, the Y-axis module 320, and the Z-axis module 330 are installed, the key 14 can move in the three directions X, Y, Z, and can be precisely loaded.
Furthermore, a discharging channel 24 is arranged on the vibrating tray 21, and the discharging channel 24 is connected with the conveying belt 22. The key 14 in the vibratory tray 21 enters the conveyor belt 22 from the discharge passage 24, and the conveyor belt 22 transports the key 14.
Preferably, the top surface, the bottom surface and the side surface of the discharge channel 24 are provided with rust removal windows 25, and the positions corresponding to the rust removal windows 25 are provided with rust removal lasers for removing rust from the materials. When the key 14 passes through the discharging channel 24, the derusting laser irradiates the key 14 from the derusting window 25, so that the top surface, the bottom surface, the left side surface and the right side surface of the key 14 can be irradiated by the derusting laser, derusting is completed, and the cleanliness of the key 14 is improved.
Preferably, at least one cleaning nozzle is arranged on one side of the suction cup 42; used for cleaning materials. The sucking disc 42 is of an oblong structure, and the output end of the rotating motor 43 is connected with the sucking disc 42. The rotary motor 43 drives the suction cup 42 to rotate. The rotating motor 43 is provided at the mount 335. The mounting block 335 is disposed on the Z-axis slider holder 333 and is movable in the Z-axis direction with the Z-axis slider holder 333. The cleaning spray head faces the direction of the key 14 on the suction disc 42 to perform air injection cleaning on the key 14, so that the cleanliness of the key 14 before processing is ensured, and the processing quality is favorably ensured.
Preferably, the conveyor belt 22 is disposed on a lifting plate 12, and the lifting plate 12 is provided with the adjusting rod 13. The adjustment rod 13 has one or more pieces. After the adjusting lever 13 passes through the lifting plate 12, the adjusting lever 13 and the lifting plate 12 are fixed together. When the height of the conveying belt 22 needs to be adjusted, the adjusting rod 13 is loosened and then adjusted. This design allows for a very good fit of the height difference between the conveyor belt 22 and the vibratory tray 21, allowing the key 14 to drop very gently onto the conveyor belt 22.
Preferably, the system further comprises a cabinet 10 and a rack 11 arranged on the cabinet 10; the conveying mechanism 30 is arranged on the frame 11; a protective net is arranged on the side surface of the frame 11; the vibrating tray 21 is arranged on the cabinet 10. The frame 11 is arranged on the cabinet 10, and the vibrating tray 21 is positioned on one side of the frame 11. The protective net is arranged on the side face of the frame 11, so that the moving parts can be prevented from hurting people, and the safety can be improved.
Preferably, the detection camera 41 is a CCD camera. The CCD camera is an ideal CCD camera element in a security system, and the CCD is a charge coupled device (charge coupled device) for converting light into electric charge, storing and transferring the electric charge, and taking out the stored electric charge to change the voltage.
To sum up, the utility model discloses a design focus lies in, its detection camera 41 can detect key 14, record and the direction data of key 14. The suction disc 42 sucks the key 14 from the conveyer belt 22, and the direction of the key 14 is adjusted according to the recorded data of the detection camera 41, so that the key 14 is in an accurate feeding direction, the accuracy of the feeding direction is ensured, the production requirement can be well met, and the key feeding device is suitable for large-scale batch processing and feeding.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any slight modifications, equivalent changes and modifications made by the technical spirit of the present invention to the above embodiments are all within the scope of the technical solution of the present invention.
Claims (9)
1. The utility model provides a vision automatic feeding machine which characterized in that: comprises a feeding mechanism, a conveying mechanism and a material sucking mechanism;
the feeding mechanism comprises a vibrating tray and a conveying belt; the vibration material tray is connected with the conveying belt; baffles for preventing the material from falling are arranged on two sides of the conveying belt, and a stop block is arranged at the tail end of the movement track of the conveying belt;
the conveying mechanism comprises an X-axis module, a Y-axis module and a Z-axis module, wherein the Y-axis module is arranged on the X-axis module, and the Z-axis module is arranged on the Y-axis module;
the material sucking mechanism comprises a detection camera and a rotatable sucker; the detection camera is arranged on the upper side of the conveying belt; the sucking disc can be propped against the conveying belt to suck materials.
2. The visual automatic feeder according to claim 1, characterized in that: the X-axis module comprises an X-axis guide rail, an X-axis motor and an X-axis sliding block seat; the output end of the X-axis motor drives the X-axis sliding block seat to slide on the X-axis guide rail;
the Y-axis module comprises a Y-axis guide rail, a Y-axis motor and a Y-axis sliding block seat; the output end of the Y-axis motor drives the Y-axis sliding block seat to slide on the Y-axis guide rail; the Y-axis guide rail is arranged on the X-axis sliding block seat;
the Z-axis module comprises a Z-axis guide rail, a Z-axis motor and a Z-axis sliding block seat; the output end of the Z-axis motor drives the Z-axis slider seat to slide on the Z-axis guide rail; the Z-axis guide rail is arranged on the Z-axis slider seat.
3. The visual automatic feeder according to claim 1, characterized in that: and a discharging channel is arranged on the vibrating tray and connected with the conveying belt.
4. The visual automatic feeder according to claim 3, characterized in that: the top surface, the bottom surface and the side surface of the discharge channel are provided with rust removal windows, and the positions corresponding to the rust removal windows are provided with rust removal lasers for removing rust from materials.
5. The visual automatic feeder according to claim 1, characterized in that: at least one cleaning spray head is arranged on one side of the sucker; used for cleaning materials.
6. The visual automatic feeder according to claim 1, characterized in that: the sucker is of an oblong structure, and the output end of the rotating motor is connected with the sucker.
7. The visual automatic feeder according to claim 1, characterized in that: the conveyer belt sets up on a lifter plate, is provided with the regulation pole on the lifter plate.
8. The visual automatic feeder according to claim 1, characterized in that: the device further comprises a cabinet and a rack arranged on the cabinet; the conveying mechanism is arranged on the rack; a protective net is arranged on the side surface of the rack; the vibration charging tray is arranged on the machine cabinet.
9. The visual automatic feeder according to claim 1, characterized in that: the detection camera is a CCD camera.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221349250.2U CN217625931U (en) | 2022-06-01 | 2022-06-01 | Vision automatic feeding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221349250.2U CN217625931U (en) | 2022-06-01 | 2022-06-01 | Vision automatic feeding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217625931U true CN217625931U (en) | 2022-10-21 |
Family
ID=83620290
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221349250.2U Active CN217625931U (en) | 2022-06-01 | 2022-06-01 | Vision automatic feeding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217625931U (en) |
-
2022
- 2022-06-01 CN CN202221349250.2U patent/CN217625931U/en active Active
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