CN217617578U - Motorcycle valve rocker shaft forging system - Google Patents
Motorcycle valve rocker shaft forging system Download PDFInfo
- Publication number
- CN217617578U CN217617578U CN202220556074.3U CN202220556074U CN217617578U CN 217617578 U CN217617578 U CN 217617578U CN 202220556074 U CN202220556074 U CN 202220556074U CN 217617578 U CN217617578 U CN 217617578U
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- China
- Prior art keywords
- heating
- fixedly connected
- heating box
- forging
- box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000005242 forging Methods 0.000 title claims abstract description 57
- 238000010438 heat treatment Methods 0.000 claims abstract description 113
- 238000007789 sealing Methods 0.000 claims abstract description 20
- 238000002791 soaking Methods 0.000 claims abstract description 13
- 238000009434 installation Methods 0.000 claims description 4
- 230000005611 electricity Effects 0.000 abstract description 6
- 239000002184 metal Substances 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000010273 cold forging Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Forging (AREA)
Abstract
The utility model relates to the technical field of automobile and motorcycle accessory processing, in particular to a forging system of a rocker arm shaft of a motorcycle valve; which comprises a base plate, soaking module and supplementary module, the soaking module includes the heating cabinet, the rotating electrical machines, mounting disc and heating pipe, supplementary module includes the stand, the slider, sealing mechanism and actuating mechanism, sealing mechanism sets up on the slider, actuating mechanism sets up on the stand, will forge the blank and place back on the mounting disc, actuating mechanism moves, it seals to drive sealing mechanism and carry out the heating cabinet, prevent heat loss, and simultaneously, press the control button of rotating electrical machines and heating pipe, the rotating electrical machines action of getting electricity, it is rotatory to drive the mounting disc, thereby it is rotatory to drive the forging blank, and simultaneously, the heating pipe works with electricity, preheat, heating, thereby realize forging the even preheating of blank, heating, and effectively improve the forging precision of part.
Description
Technical Field
The utility model relates to a vapour accessory processing technology field that rubs especially relates to a motorcycle valve rocking arm axle forges system.
Background
Forging is a processing method which utilizes forging and pressing mechanical equipment to apply pressure on a metal blank to generate plastic deformation so as to obtain a forged piece with certain mechanical property, certain shape and certain size. The defects of as-cast porosity and the like generated in the smelting process of metal can be eliminated through forging, the microstructure is optimized, and meanwhile, because the complete metal streamline is preserved, the mechanical property of the forging is generally superior to that of a casting made of the same material. Important parts with high load and severe working conditions in related machines are mainly forged pieces except for rolled plates, sections or welding pieces with simpler shapes. Hot forging, warm forging and cold forging can be classified according to the forging temperature. The motorcycle valve rocker shaft is one of the important parts of the motorcycle transmission system, when hot forging processing is carried out, the forging blank needs to be preheated and heated, so that the forming is convenient, and the forging blank is mostly stacked in a stacking manner and then sent into a heating furnace for preheating and heating under the prior art condition, so that the uniform preheating and heating of the forging blank cannot be ensured, and the forging precision of the part is seriously influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a motorcycle valve rocking arm axle forges system aims at solving when carrying out motorcycle valve rocking arm axle's hot forging processing, needs preheat, the heating forging blank, the shaping of being convenient for, and adopts the range upon range of back of stacking of forging blank under the prior art condition more, sends into the heating furnace and preheats, heats, can not guarantee that the forging blank evenly preheats, heats, will seriously influence the problem of part forging precision.
In order to realize the purpose, the forging system of the motorcycle valve rocker shaft comprises a bottom plate, a soaking module and an auxiliary module;
the soaking module comprises a heating box, a rotating motor, an installation disc and a heating pipe, the heating box is fixedly connected with the bottom plate and is positioned on the bottom plate, the rotating motor is fixedly connected with the heating box and is positioned on one side, close to the bottom plate, of the heating box, the installation disc is fixedly connected with an output shaft of the rotating motor and is positioned in the heating box, and the heating pipe is fixedly connected with the heating box, penetrates through the heating box and is positioned on one side of the heating box;
the auxiliary module comprises an upright column, a sliding block, a sealing mechanism and a driving mechanism, the upright column is fixedly connected with the bottom plate and is positioned at one side of the heating box, the bottom plate is far away from the heating box, the sliding block is connected with the upright column in a sliding manner and is positioned at one side of the upright column, the sealing mechanism is arranged on the sliding block, and the driving mechanism is arranged on the upright column.
The soaking module further comprises a heat-resistant cylinder, and the heat-resistant cylinder is fixedly connected with the mounting disc and is positioned on one side of the mounting disc.
The sealing mechanism comprises a hydraulic cylinder and a top cover, the hydraulic cylinder is fixedly connected with the sliding block and is positioned on one side, close to the heating box, of the sliding block; the top cover is fixedly connected with the output end of the hydraulic cylinder and is positioned on one side, close to the heating box, of the hydraulic cylinder.
The driving mechanism comprises a servo motor and a movable screw rod, and the servo motor is fixedly connected with the upright post and is positioned on one side of the upright post; the movable screw is fixedly connected with an output shaft of the servo motor, is rotatably connected with the upright post, is detachably connected with the sliding block and is positioned on one side, close to the upright post, of the servo motor.
The auxiliary module further comprises a control box, the control box is fixedly connected with the upright post, the control box is electrically connected with the rotating motor, the control box is electrically connected with the hydraulic cylinder, the control box is electrically connected with the servo motor, and the control box is electrically connected with the heating pipe and is positioned on one side of the upright post.
The utility model discloses a motorcycle valve rocker shaft forges system will forge the blank and put back on the work rest, alright with place in the heat-resisting section of thick bamboo, place the back that finishes, press servo motor's control button, servo motor will get the electricity action, drive the mobile screw rotates, the mobile screw rotates and will drive the slider removes, the slider removes to directly over the heating cabinet back, presses the control button of pneumatic cylinder, the pneumatic cylinder gets the electricity action, and the piston rod is released, will the top cap is to being close to heating cabinet one side promotes, and the butt is in on the heating cabinet, thereby will the heating cabinet is sealed, prevents that the heat from losing, simultaneously, presses the rotating electrical machines with the control button of heating pipe, the rotating electrical machines gets the electricity action, will drive the mounting disc is rotatory, the mounting disc is rotatory will drive heat-resisting section of thick bamboo is rotatory to it is rotatory to drive the forging blank, simultaneously, the heating pipe gets the electricity work, preheats, heats to realize evenly preheating, heating of forging the blank, will effectively improve the forging precision of part.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the description below are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic view of the overall structure of the forging system of the motorcycle valve rocker shaft of the present invention.
Fig. 2 is a top view of the forging system for the valve rocker shaft of the motorcycle of the present invention.
Fig. 3 is a schematic structural diagram of the soaking module of the motorcycle valve rocker shaft forging system of the present invention.
In the figure: 1-bottom plate, 2-soaking module, 3-auxiliary module, 21-heating box, 22-rotating motor, 23-mounting disk, 24-heating tube, 25-heat-resisting cylinder, 31-upright column, 32-slide block, 33-sealing mechanism, 34-driving mechanism, 35-control box, 331-hydraulic cylinder, 332-top cover, 341-servo motor and 342-moving screw.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. In addition, in the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
Referring to fig. 1 to 3, the present invention provides a forging system 100 for a valve rocker shaft of a motorcycle, comprising a bottom plate 1, a soaking module 2 and an auxiliary module 3;
the soaking module 2 comprises a heating box 21, a rotating motor 22, a mounting disc 23 and a heating pipe 24, wherein the heating box 21 is fixedly connected with the bottom plate 1 and is positioned on the bottom plate 1, the rotating motor 22 is fixedly connected with the heating box 21 and is positioned on one side, close to the bottom plate 1, of the heating box 21, the mounting disc 23 is fixedly connected with an output shaft of the rotating motor 22 and is positioned in the heating box 21, and the heating pipe 24 is fixedly connected with the heating box 21, penetrates through the heating box 21 and is positioned on one side of the heating box 21;
the auxiliary module 3 comprises a column 31, a sliding block 32, a sealing mechanism 33 and a driving mechanism 34, the column 31 is fixedly connected with the bottom plate 1 and is located at the position where the bottom plate 1 is far away from the heating box 21, the sliding block 32 is slidably connected with the column 31 and is located at one side of the column 31, the sealing mechanism 33 is arranged on the sliding block 32, and the driving mechanism 34 is arranged on the column 31.
In the present embodiment, the heating box 21 is mounted on the bottom plate 1 by bolts, the rotating electrical machine 22 is mounted at the bottom of the heating box 21 by bolts, the heating box 21 is provided with through holes through which the output shaft of the rotating electrical machine 22 passes, the matching portion of the output shaft of the rotating electrical machine 22 and the through holes of the heating box 21 is provided with heat insulation seals to prevent heat loss inside the heating box 21, the mounting plate 23 is mounted on the output shaft of the rotating electrical machine 22 by bolts, the heating pipe 24 is mounted on the heating box 21 by bolts and penetrates the heating box 21, the upright column 31 is mounted on the bottom plate 1 by bolts, the upright column 31 is provided with rectangular grooves through which the sliders 32 slide to facilitate smooth sliding of the sliders 32, the sealing mechanism 33 is provided on the sliders 32, the driving mechanism 34 is arranged on the column 31, after the forging blank is placed on the mounting disc 23, a control button of the driving mechanism 34 is pressed, the driving mechanism 34 is powered on to operate, the sliding block 32 is driven to move, when the sliding block 32 moves to a position right above the heating box 21, a control button of the sealing mechanism 33 is pressed, the sealing mechanism 33 is powered on to operate, the heating box 21 is sealed, heat inside the heating box 21 is prevented from being dissipated, meanwhile, control buttons of the rotating motor 22 and the heating pipe 24 are pressed, the rotating motor 22 is powered on to operate, the mounting disc 23 is driven to rotate, the forging blank is driven to rotate, and meanwhile, the heating pipe 24 is powered on to operate, preheating and heating are performed, so that uniform preheating and heating of the forging blank are achieved, and forging precision of parts is effectively improved.
Further, referring to fig. 1 and 3, the soaking module 2 further includes a heat-resistant cylinder 25, and the heat-resistant cylinder 25 is fixedly connected to the mounting plate 23 and is located on one side of the mounting plate 23.
In this embodiment, the heat-resistant cylinder 25 is installed on the mounting disc 23 through a bolt, heat conduction grooves are uniformly distributed on the outer side surface of the heat-resistant cylinder 25, heat conduction is facilitated, after a forging blank is placed on a workpiece frame, the workpiece frame can be placed in the heat-resistant cylinder 25, the heat-resistant cylinder 25 horizontally limits the forging blank, the forging blank is prevented from being thrown out when rotating, the working stability of the device is improved, meanwhile, when the rotating motor 22 is powered on, the rotating motor 22 drives the mounting disc 23 to rotate, the mounting disc 23 drives the heat-resistant cylinder 25 to rotate, the forging blank is driven to rotate, meanwhile, the heating pipe 24 is powered on to work, preheating and heating are carried out, so that uniform preheating and heating of the forging blank are achieved, and the forging precision of parts is effectively improved.
Further, referring to fig. 1 and fig. 2, the sealing mechanism 33 includes a hydraulic cylinder 331 and a top cover 332, the hydraulic cylinder 331 is fixedly connected to the sliding block 32 and is located on one side of the sliding block 32 close to the heating box 21; the top cover 332 is fixedly connected with the output end of the hydraulic cylinder 331 and is positioned on one side of the hydraulic cylinder 331 close to the heating box 21.
In this embodiment, a through hole is formed in the slider 32, through which the output end of the hydraulic cylinder 331 passes, the hydraulic cylinder 331 is installed on the slider 32 through a bolt, the top cover 332 is installed on the output end of the hydraulic cylinder 331 through a bolt, the driving mechanism 34 moves the slider 32 to a position right above the heating box 21 and then presses a control button of the hydraulic cylinder 331, the hydraulic cylinder 331 is powered on and a piston rod is pushed out, so that the top cover 332 is pushed to a position close to one side of the heating box 21 and abuts against the heating box 21, the heating box 21 is sealed, heat loss is prevented, the forging blank is vertically limited, the forging blank is prevented from being thrown out after being vertically moved when rotating, meanwhile, the rotating motor 22 and a control button of the heating pipe 24 are pressed, the rotating motor 22 is powered on and drives the mounting disc 23 to rotate, the mounting disc 23 rotates to drive the heat-resistant cylinder 25 to rotate, so that the forging blank is driven to rotate, and meanwhile, the heating pipe 24 is powered on to perform preheating and heating, thereby achieving uniform preheating and heating of the forging blank and effectively improving the forging precision.
Further, referring to fig. 1 and fig. 2, the driving mechanism 34 includes a servo motor 341 and a movable screw 342, and the servo motor 341 is fixedly connected to the upright 31 and is located at one side of the upright 31; the movable screw 342 is fixedly connected with an output shaft of the servo motor 341, and the movable screw 342 is rotatably connected with the upright column 31, detachably connected with the slider 32, and located on one side of the servo motor 341 close to the upright column 31.
In this embodiment, a through hole is formed in the column 31 through which an output shaft of the servo motor 341 passes, so that the servo motor 341 rotates smoothly, the servo motor 341 has a band-type brake function, and can effectively ensure the precision and safety of the device when the device stops operating, an encoder is installed on the servo motor 341, so that the position information of the slider 32 can be accurately fed back to a control system, so as to ensure the sealing precision of the sealing mechanism 33 on the heating box 21, the servo motor 341 is installed on the column 31 through a bolt, one end of the moving screw 342 is installed on the column 31 through a rotating bearing, the other end of the moving screw 342 is fixedly connected with the output shaft of the servo motor 341 through a rigid coupler, a matching nut of the moving screw 342 is installed on the slider 32 through a detachable bolt, after a forged blank is placed, the control button of the servo motor 341 is pressed, the servo motor 341 is electrically operated to drive the moving screw to rotate, the moving screw 342 rotates to drive the slider 32 to move, after the slider 32 moves to the heating box 21, the control button of the hydraulic cylinder is pressed, the control button of the hydraulic cylinder 341 is electrically operated to drive the moving screw 342 to rotate, so as to push the slider 32 to push the heated blank out of the heating box 21, thereby preventing the heating box 21 from being heated by pushing the vertical heat from being thrown out of the heating box 21, and the heating box 21, thereby preventing the heating box 21 from the heating box 21, and the heating box from being heated by the vertical heating box 21, and the forging machine, the top cover 21 from being heated by pushing the piston rod 332, the manipulator of being convenient for gets a piece, improves production machining efficiency.
Further, referring to fig. 1 and 2, the auxiliary module 3 further includes a control box 35, the control box 35 is fixedly connected to the upright 31, the control box 35 is electrically connected to the rotating motor 22, the control box 35 is electrically connected to the hydraulic cylinder 331, the control box 35 is electrically connected to the servo motor 341, and the control box 35 is electrically connected to the heating pipe 24 and is located on one side of the upright 31.
In this embodiment, the control box 35 is B0L-05B, and is mounted on the column 31 by bolts, the control box 35 is provided with an emergency stop button, a control button of the rotating electrical machine 22, a control button of the hydraulic cylinder 331, a control button of the servo motor 341, and a control button of the heating tube 24, when the emergency stop button is pressed, the apparatus will cut off all power supplies to ensure safety, when the control button of the rotating electrical machine 22 is pressed, the rotating electrical machine 22 is powered on to drive the mounting plate 23 to rotate, the mounting plate 23 rotates to drive the heat-resistant cylinder 25 to rotate, so as to drive the forging blank to rotate, thereby facilitating uniform preheating and heating of the forging blank, when the control button of the heating tube 24 is pressed, the heating control of the heating tube 24 can be performed, so as to set appropriate heating parameters, and the control button of the hydraulic cylinder 331 is pressed, the hydraulic cylinder 331 is powered on to move, the piston rod is pushed out to push the top cover 332 to the side close to the heating box 21 and abuts against the heating box 21, so that the heating box 21 is sealed, heat loss is prevented, the forging blank is vertically limited, the forging blank is prevented from being thrown out after being vertically moved when rotating, a control button of the servo motor 341 is pressed, the servo motor 341 is powered on to drive the moving screw 342 to rotate, the moving screw 342 rotates to drive the sliding block 32 to move, the sliding block 32 moves to move the sealing mechanism 33 to a proper position so as to facilitate sealing of the heating box 21, after preheating and heating of the forging blank are finished, the servo motor 341 can also drive the sliding block 32 to be away from the position right above the heating box 21 so as to move the top cover 332 to one side of the heating box 21, the manipulator of being convenient for gets a piece, improves production machining efficiency, guarantees the part and forges size precision.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention.
Claims (5)
1. A forging system for a rocker arm shaft of a motorcycle valve is characterized by comprising a bottom plate, a soaking module and an auxiliary module;
the soaking module comprises a heating box, a rotating motor, an installation disc and a heating pipe, the heating box is fixedly connected with the bottom plate and is positioned on the bottom plate, the rotating motor is fixedly connected with the heating box and is positioned on one side, close to the bottom plate, of the heating box, the installation disc is fixedly connected with an output shaft of the rotating motor and is positioned in the heating box, and the heating pipe is fixedly connected with the heating box, penetrates through the heating box and is positioned on one side of the heating box;
the auxiliary module comprises an upright column, a sliding block, a sealing mechanism and a driving mechanism, the upright column is fixedly connected with the bottom plate and is positioned far away from the bottom plate on one side of the heating box, the sliding block is slidably connected with the upright column and is positioned on one side of the upright column, the sealing mechanism is arranged on the sliding block, and the driving mechanism is arranged on the upright column.
2. The forging system for motorcycle valve rocker shafts as claimed in claim 1,
the soaking module further comprises a heat-resistant cylinder, and the heat-resistant cylinder is fixedly connected with the mounting disc and is positioned on one side of the mounting disc.
3. The forging system for motorcycle valve rocker shafts as claimed in claim 1,
the sealing mechanism comprises a hydraulic cylinder and a top cover, the hydraulic cylinder is fixedly connected with the sliding block and is positioned on one side of the sliding block, which is close to the heating box; the top cover is fixedly connected with the output end of the hydraulic cylinder and is positioned on one side, close to the heating box, of the hydraulic cylinder.
4. The forging system for motorcycle valve rocker shafts as recited in claim 3,
the driving mechanism comprises a servo motor and a movable screw rod, and the servo motor is fixedly connected with the upright post and is positioned on one side of the upright post; the movable screw is fixedly connected with an output shaft of the servo motor, is rotatably connected with the upright post, is detachably connected with the sliding block, and is positioned on one side, close to the upright post, of the servo motor.
5. The forging system for motorcycle valve rocker shafts as claimed in claim 4,
the auxiliary module further comprises a control box, the control box is fixedly connected with the stand column, the control box is electrically connected with the rotating motor, the control box is electrically connected with the hydraulic cylinder, the control box is electrically connected with the servo motor, and the control box is electrically connected with the heating pipe and is positioned on one side of the stand column.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220556074.3U CN217617578U (en) | 2022-03-15 | 2022-03-15 | Motorcycle valve rocker shaft forging system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220556074.3U CN217617578U (en) | 2022-03-15 | 2022-03-15 | Motorcycle valve rocker shaft forging system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217617578U true CN217617578U (en) | 2022-10-21 |
Family
ID=83645229
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220556074.3U Expired - Fee Related CN217617578U (en) | 2022-03-15 | 2022-03-15 | Motorcycle valve rocker shaft forging system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217617578U (en) |
-
2022
- 2022-03-15 CN CN202220556074.3U patent/CN217617578U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20221021 |