CN221064395U - Low-pressure casting machine for product casting - Google Patents
Low-pressure casting machine for product casting Download PDFInfo
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- CN221064395U CN221064395U CN202323102009.7U CN202323102009U CN221064395U CN 221064395 U CN221064395 U CN 221064395U CN 202323102009 U CN202323102009 U CN 202323102009U CN 221064395 U CN221064395 U CN 221064395U
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Abstract
Description
技术领域Technical Field
本实用新型属于铸造机领域,具体涉及一种产品铸造用低压铸造机。The utility model belongs to the field of casting machines, and in particular relates to a low-pressure casting machine for product casting.
背景技术Background technique
低压铸造机是铝合金低压铸造的通用设备,可广泛应用于汽车、摩托车、仪表、纺织机械与航空航天工业中铝合金铸件的生产。低压铸造机由主机、液压系统、熔池式保温炉、液面加压装置、电气控制系统及模具冷却系统等部分组成。Low-pressure casting machine is a general-purpose equipment for low-pressure casting of aluminum alloys. It can be widely used in the production of aluminum alloy castings in automobiles, motorcycles, instruments, textile machinery and aerospace industries. Low-pressure casting machine consists of a main machine, hydraulic system, molten pool holding furnace, liquid surface pressurization device, electrical control system and mold cooling system.
现有的低压铸造机由于上模具与下模具间距离较近,在模具铸造完成后,导致工作人员因操作空间狭小不便于拿取工件,增大了取件难度,给操作者带来了不便,同时只有在完成取件后后才能再次继续铸造,进而影响产品铸造时的效率。Since the distance between the upper mold and the lower mold of the existing low-pressure casting machine is relatively close, after the mold casting is completed, it is inconvenient for the staff to take the workpiece due to the small operating space, which increases the difficulty of taking the workpiece and brings inconvenience to the operator. At the same time, casting can only be continued after the workpiece is taken away, which affects the efficiency of product casting.
实用新型内容Utility Model Content
针对现有技术的以上缺陷或改进需求中的一种或者多种,本实用新型提供了一种产品铸造用低压铸造机,具有便于拿取和效率高的优点。In view of one or more of the above defects or improvement needs in the prior art, the utility model provides a low-pressure casting machine for product casting, which has the advantages of easy handling and high efficiency.
为实现上述目的,本实用新型提供一种产品铸造用低压铸造机,包括桌体;桌体背面中部固定连接有安装板,安装板为L型,安装板顶部中心处固定连接有液压缸,液压缸输出端贯穿安装板并与安装板滑动连接,桌体上端中部设置有下压组件,下压组件包括四个滑杆和升降板,四个滑杆呈矩形固定连接在桌体上端中部,升降板的四个角滑动套接在四个滑杆中部,滑杆上部套接有弹簧,弹簧两端分别与升降板上部和安装板底部固定连接,液压缸底部的输出端与升降板上端中部固定连接,升降板下端中部固定连接有上模具,桌体上端开设有滑槽,滑槽内部设置有下模组件,下模组件贯穿滑槽,桌体正面中部设置有动力机构,动力机构延伸至桌体下方并与下模组件连接;To achieve the above-mentioned purpose, the utility model provides a low-pressure casting machine for product casting, including a table body; a mounting plate is fixedly connected to the middle part of the back of the table body, the mounting plate is L-shaped, a hydraulic cylinder is fixedly connected to the center of the top of the mounting plate, the output end of the hydraulic cylinder passes through the mounting plate and is slidably connected to the mounting plate, a down-pressing assembly is arranged in the middle part of the upper end of the table body, the down-pressing assembly includes four slide bars and a lifting plate, the four slide bars are fixedly connected to the middle part of the upper end of the table body in a rectangular shape, the four corners of the lifting plate are slidably sleeved in the middle part of the four slide bars, a spring is sleeved on the upper part of the slide bar, the two ends of the spring are respectively fixedly connected to the upper part of the lifting plate and the bottom of the mounting plate, the output end of the bottom of the hydraulic cylinder is fixedly connected to the middle part of the upper end of the lifting plate, the middle part of the lower end of the lifting plate is fixedly connected to an upper mold, a slide groove is opened at the upper end of the table body, a lower mold assembly is arranged inside the slide groove, the lower mold assembly passes through the slide groove, a power mechanism is arranged in the middle part of the front of the table body, the power mechanism extends to the bottom of the table body and is connected to the lower mold assembly;
下模组件包括限位杆和滑块,限位杆固定连接在滑槽内部,滑块滑动套接在限位杆外壁上并滑动连接在滑槽内部,滑块顶部固定连接有两个下模具,两个下模具滑动连接在桌体顶部,滑块下端中部固定连接有双面齿板。The lower mold assembly includes a limit rod and a slider. The limit rod is fixedly connected to the inside of the slide groove. The slider is slidably sleeved on the outer wall of the limit rod and slidably connected to the inside of the slide groove. Two lower molds are fixedly connected to the top of the slider. The two lower molds are slidably connected to the top of the table body. A double-sided tooth plate is fixedly connected to the middle part of the lower end of the slider.
动力机构包括伺服电机和两个扇形齿轮,伺服电机后端固定连接在桌体正面中心处,两个扇形齿轮分别在双面齿板前后两侧,扇形齿轮顶部转动连接在桌体底部,扇形齿轮底部和伺服电机输出转轴上均固定连接有转盘,转盘底部固定连接有转轴,转轴处于偏心设置,三个转轴通过连接杆传动连接,其中一个扇形齿轮与双面齿板相啮合。The power mechanism includes a servo motor and two sector gears. The rear end of the servo motor is fixedly connected to the center of the front of the table body. The two sector gears are respectively on the front and rear sides of the double-sided toothed plate. The top of the sector gear is rotatably connected to the bottom of the table body. A turntable is fixedly connected to the bottom of the sector gear and the output shaft of the servo motor. A rotating shaft is fixedly connected to the bottom of the turntable. The rotating shaft is eccentrically set. The three rotating shafts are connected by connecting rods. One of the sector gears is meshed with the double-sided toothed plate.
总体而言,通过本实用新型所构思的以上技术方案与现有技术相比,具有的有益效果包括:In general, compared with the prior art, the above technical solutions conceived by the utility model have the following beneficial effects:
本实用新型的产品铸造用低压铸造机,不仅可便于工作人员对产品进行拿取,还能通过双工位的设计,一边供工作人员拿取产品,一边继续进行铸造,从而实现便于拿取和效率高的优点。The low-pressure casting machine for product casting of the utility model not only makes it convenient for workers to take products, but also can realize the advantages of convenient taking and high efficiency through the double-station design, so that workers can take products while continuing to cast.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为本实用新型仰视结构示意图。FIG. 2 is a schematic diagram of the structure of the utility model when viewed from above.
在所有附图中,同样的附图标记表示相同的技术特征,具体为:1、桌体;2、安装板;3、液压缸;4、下压组件;41、滑杆;42、升降板;43、弹簧;44、上模具;5、滑槽;6、下模组件;61、限位杆;62、滑块;63、下模具;64、双面齿板;7、动力机构;71、伺服电机;72、扇形齿轮;73、转盘;74、转轴;75、连接杆。In all the drawings, the same figure marks represent the same technical features, specifically: 1. table body; 2. mounting plate; 3. hydraulic cylinder; 4. pressing assembly; 41. slide rod; 42. lifting plate; 43. spring; 44. upper mold; 5. slide groove; 6. lower mold assembly; 61. limit rod; 62. slider; 63. lower mold; 64. double-sided gear plate; 7. power mechanism; 71. servo motor; 72. fan gear; 73. turntable; 74. rotating shaft; 75. connecting rod.
具体实施方式Detailed ways
由图1-2给出,一种产品铸造用低压铸造机,包括桌体1,桌体1背面中部固定连接有安装板2,安装板2为L型,安装板2顶部中心处固定连接有液压缸3,液压缸3输出端贯穿安装板2并与安装板2滑动连接,桌体1上端中部设置有下压组件4,下压组件4包括四个滑杆41和升降板42,四个滑杆41呈矩形固定连接在桌体1上端中部,升降板42滑动套接在四个滑杆41中部,滑杆41上部套接有弹簧43,弹簧43两端分别与升降板42和安装板2固定连接,液压缸3输出端与升降板42上端中部固定连接,升降板42下端中部固定连接有上模具44,桌体1上端开设有滑槽5,滑槽5内部设置有下模组件6,下模组件6贯穿滑槽5,桌体1正面中部设置有动力机构7,动力机构7延伸至桌体1下方并与下模组件6连接;下模组件6包括限位杆61和滑块62,限位杆61固定连接在滑槽5内部,滑块62滑动套接在限位杆61外壁上并滑动连接在滑槽5内部,滑块62顶部固定连接有两个下模具63,两个下模具63滑动连接在桌体1顶部,滑块62下端中部固定连接有双面齿板64;动力机构7包括伺服电机71和两个扇形齿轮72,伺服电机71后端固定连接在桌体1正面中心处,两个扇形齿轮72分别在双面齿板64前后两侧,扇形齿轮72顶部转动连接在桌体1底部,扇形齿轮72底部和伺服电机71输出转轴上均固定连接有转盘73,转盘73底部固定连接有转轴74,转轴74处于偏心设置,三个转轴74通过连接杆75传动连接,其中一个扇形齿轮72与双面齿板64相啮合。As shown in Figures 1-2, a low-pressure casting machine for product casting includes a table body 1, a mounting plate 2 is fixedly connected to the middle of the back of the table body 1, the mounting plate 2 is L-shaped, a hydraulic cylinder 3 is fixedly connected to the center of the top of the mounting plate 2, the output end of the hydraulic cylinder 3 passes through the mounting plate 2 and is slidably connected to the mounting plate 2, a down-pressing assembly 4 is arranged in the middle of the upper end of the table body 1, the down-pressing assembly 4 includes four slide bars 41 and a lifting plate 42, the four slide bars 41 are rectangular and fixedly connected to the middle of the upper end of the table body 1, the lifting plate 42 is slidably sleeved in the middle of the four slide bars 41, a spring 43 is sleeved on the upper part of the slide bar 41, the two ends of the spring 43 are respectively fixedly connected to the lifting plate 42 and the mounting plate 2, the output end of the hydraulic cylinder 3 is fixedly connected to the middle of the upper end of the lifting plate 42, the middle of the lower end of the lifting plate 42 is fixedly connected to an upper mold 44, a slide groove 5 is opened at the upper end of the table body 1, a lower mold assembly 6 is arranged inside the slide groove 5, the lower mold assembly 6 passes through the slide groove 5, a power mechanism 7 is arranged in the middle of the front of the table body 1, and the power mechanism 7 extends to the table body 1 and connected to the lower mold assembly 6; the lower mold assembly 6 includes a limit rod 61 and a slider 62, the limit rod 61 is fixedly connected to the inside of the slide groove 5, the slider 62 is slidably sleeved on the outer wall of the limit rod 61 and slidably connected to the inside of the slide groove 5, the top of the slider 62 is fixedly connected to two lower molds 63, the two lower molds 63 are slidably connected to the top of the table body 1, and the middle part of the lower end of the slider 62 is fixedly connected to a double-sided toothed plate 64; the power mechanism 7 includes a servo motor 71 and two fan gears 72, the rear end of the servo motor 71 is fixedly connected to the center of the front face of the table body 1, the two fan gears 72 are respectively on the front and rear sides of the double-sided toothed plate 64, the top of the fan gear 72 is rotatably connected to the bottom of the table body 1, the bottom of the fan gear 72 and the output shaft of the servo motor 71 are fixedly connected with a turntable 73, the bottom of the turntable 73 is fixedly connected with a rotating shaft 74, the rotating shaft 74 is in an eccentric setting, and the three rotating shafts 74 are transmission-connected by a connecting rod 75, and one of the fan gears 72 is meshed with the double-sided toothed plate 64.
本实用新型的产品铸造用低压铸造机,当需要使用时,先往左侧下模具63内部灌入原料,随后液压缸3输出端向下作用并推动升降板42下降并对弹簧43进行拉伸,以供推动上模具44插入下模具63中进行拼合,完成铸造进程,完成后上模具44回位,此时伺服电机71通电开启并通过转盘73、转轴74和连接杆75的传动使两个扇形齿轮72旋转,两个扇形齿轮72可间歇的与双面齿板64接触并带动滑块62在限位杆61外壁上往复横移,待完成单次铸造后,滑块62向左移动并使右侧下模具63移动至与上模具44相对位置,以供进行上料和铸造,而左侧下模具63与上模具44错开,待工作人员拿取产品,如此往复,由于左侧下模具63顶部无遮挡,从而便于工作人员对其中的产品进行拿取,该低压铸造机不仅可便于工作人员对产品进行拿取,还能通过双工位的设计,一边供工作人员拿取产品,一边继续进行铸造,从而实现便于拿取和效率高的优点。The low-pressure casting machine for casting products of the utility model, when it is needed, first pour the raw material into the left lower mold 63, then the output end of the hydraulic cylinder 3 acts downward and pushes the lifting plate 42 down and stretches the spring 43 to push the upper mold 44 into the lower mold 63 for assembly, and complete the casting process. After completion, the upper mold 44 returns to its original position, and the servo motor 71 is powered on and the two sector gears 72 are rotated through the transmission of the turntable 73, the rotating shaft 74 and the connecting rod 75. The two sector gears 72 can intermittently contact the double-sided toothed plate 64 and drive the slider 62 outside the limit rod 61 The slider 62 moves back and forth on the wall. After a single casting is completed, the slider 62 moves to the left and moves the right lower mold 63 to a position relative to the upper mold 44 for loading and casting, while the left lower mold 63 is staggered with the upper mold 44, waiting for the staff to take the product. This reciprocating process is convenient for the staff to take the product because the top of the left lower mold 63 is not blocked. This low-pressure casting machine not only makes it convenient for the staff to take the product, but also can realize the advantages of convenient taking and high efficiency through the double-station design, so that the staff can take the product while continuing to cast, thereby achieving the advantages of easy taking and high efficiency.
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| CN202323102009.7U CN221064395U (en) | 2023-11-17 | 2023-11-17 | Low-pressure casting machine for product casting |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120133480A (en) * | 2025-03-14 | 2025-06-13 | 杰拉德新能源(江苏)有限公司 | A die-casting device for aluminum alloy processing |
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2023
- 2023-11-17 CN CN202323102009.7U patent/CN221064395U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120133480A (en) * | 2025-03-14 | 2025-06-13 | 杰拉德新能源(江苏)有限公司 | A die-casting device for aluminum alloy processing |
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Effective date of registration: 20250522 Address after: 466000 Henan Province Zhoukou City Fuguan County Advanced Manufacturing Industry Development Zone Yinshan Road Central China Automotive Parts Industrial Park No. 16 Patentee after: Henan Longkewei Alloy Materials Co.,Ltd. Country or region after: China Address before: Floors 1-4, No. 188 Jinjiatun, Longwangmiao Village, Youyi Street, Jinzhou District, Dalian City, Liaoning Province, 116600 Patentee before: Dalian Zhiyun Equipment Coating Co.,Ltd. Country or region before: China |