CN217616196U

CN217616196U - 3D apron brush and spray belt cleaning device that block through brattice

Info

Publication number: CN217616196U
Application number: CN202121314614.9U
Authority: CN
Inventors: 高军鹏; 李世杰; 康宏刚; 张立文
Original assignee: Shenzhen Etmade Automatic Equipment Co Ltd
Current assignee: Shenzhen Etmade Automatic Equipment Co Ltd
Priority date: 2021-06-15
Filing date: 2021-06-15
Publication date: 2022-10-21
Anticipated expiration: 2031-06-15

Abstract

The utility model discloses a 3D cover plate brush blocked by a wind wall and a spraying and cleaning device, which comprises a brush component, a spraying component and a wind cutting component, wherein the brush component comprises at least two groups, and the brush component is respectively arranged at a cleaning agent brush cleaning station and a DI brush cleaning station of cover plate cleaning equipment; the spraying assembly comprises at least two sets of spraying groups, and the spraying groups are arranged above the brush assembly; the wind cutting assembly comprises at least two sets of wind cutting assemblies, the wind cutting assemblies are arranged among the brush assemblies, and the wind cutting assemblies blow out strong airflow from top to bottom to form a wind wall so as to block water vapor and sundry sputtering among different cleaning stations. The utility model discloses a multistage cleanness utilizes the brush hair direct contact who inclines to set up to lap the R angle of side and apron upper and lower surface, accomplishes the cleanness to apron upper and lower surface and lateral part R angular position in step, blocks each clean station through the brattice, avoids liquid or debris to circulate secondary pollution each other between the different stations.

Description

3D apron brush and spray belt cleaning device who blocks through brattice

Technical Field

The utility model relates to an automation equipment field indicates a 3D apron brush and spray belt cleaning device who blocks through the brattice very much.

Background

In the field of flat panel display device production equipment, related parts comprise a glass substrate, a cover plate, an FPC (flexible printed circuit) and various optical films, and when the processes of assembling, adhering and the like of the parts of the flat panel display device are carried out, a pre-processing process is required. For example, the cover plate cleaning process is an essential front-end process for assembling and bonding the flat panel display device, and is used for cleaning the surface of the cover plate. The traditional cover plate is of a rectangular plate-shaped structure, is regular in shape and small in cleaning difficulty. Along with the design change of screen product end, the 3D screen of anomalous shape has appeared, and two long limits of this kind of screen are upwards and inboard rolled up the cambered surface structure of cladding, and the 3D apron that corresponds the design also is this kind of structure, and this kind of 3D apron is when cleaning, and the cambered surface part of its two long limits department has clean dead angle, adopts traditional clean technology can't reach clean requirement. In addition, the requirement of screen display on cleanliness factor is very high, and the cleanliness factor of apron directly influences the display effect of screen, and traditional apron cleaning machine can't reach the cleanliness requirement. In addition, a problem that exists in the cleaning process is that because no blocking structure exists between the front station and the rear station, different stations can splash the cover plates on other stations due to water vapor or sundries generated by cleaning when cleaning, so that the cover plates are secondarily polluted, and the cleaning quality is influenced. Therefore, a new set of cleaning devices needs to be designed and a new cleaning process needs to be adopted for the cleaning problem of the 3D cover plate.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is not enough to above-mentioned prior art, the utility model provides an adopt the brush and spray and combine together, lubricate and wash the brush position through spraying the high pressure liquid when the brush is clean, very big improvement when reducing product surface damage clean effect, and adopt multistage cleanness, brush hair direct contact apron side's that the effective utilization slope set up R angle and apron upper and lower surface, accomplish the cleanness to apron upper and lower surface and lateral part R angular position in step, adopt the wind wall that the high wind formed to block each clean station, avoid liquid or debris circulation secondary pollution's between the different stations 3D apron brush and spray belt cleaning device through the wind wall block under the prerequisite that does not influence the product conveying.

The utility model adopts the following technical scheme: A3D cover plate hairbrush blocked by an air wall and a spraying cleaning device are arranged at a cleaning station of cover plate cleaning equipment, a conveying mechanism of the cover plate cleaning equipment drives a 3D cover plate to be cleaned to automatically complete cover plate cleaning while penetrating through the cleaning station, and the device comprises a hairbrush component, a spraying component and an air cutting component, wherein the hairbrush component comprises at least two groups, the hairbrush component is respectively arranged at a cleaning agent hairbrush cleaning station and a DI hairbrush cleaning station of the cover plate cleaning equipment, three groups of hairbrush components are arranged in the hairbrush component, bristles of the first group and the second group of hairbrush components in a vertical cross section are respectively arranged on a cover body of the 3D cover plate in an inclined mode along opposite directions, and bristles of the third group of hairbrush components in the vertical cross section are arranged perpendicular to the cover body so as to clean transition arc surfaces on two sides of the cover body; the spraying assemblies comprise at least two sets, the spraying groups are arranged above the brush assemblies, and when the brush assemblies clean the surfaces of the cover plates, the spraying assemblies spray liquid media to the contact positions of the brushes and the cover plates so as to be convenient for lubrication and washing; the wind cutting assemblies comprise at least two sets, the wind cutting assemblies are arranged among the brush assemblies, and the wind cutting assemblies blow out strong airflow from top to bottom to form a wind wall so as to block water vapor and sundry sputtering among different cleaning stations.

Preferably, the lotion brush washs the station and includes that first lotion brush washs station and second lotion brush and washs the station, DI brush washs the station and includes that first DI brush washs station, second DI brush washs station, third DI brush and washs station and fourth DI brush and washs the station.

Preferably, the brush part comprises a brush motor, a brush transmission shaft, a first brush transmission tooth, a second brush transmission tooth, a brush shaft and bristles, wherein the brush transmission shaft is rotatably arranged on the side wall of the machine table along the side edge direction of the machine table of the cover plate cleaning equipment and is connected with the brush motor, and the brush motor drives the brush transmission shaft to rotate; the first brush transmission teeth comprise at least two, and the first brush transmission teeth are uniformly arranged on the brush transmission shaft at intervals; the two brush shafts are arranged in the machine table at intervals up and down and are rotatably connected with the side wall of the machine table; the second brush transmission teeth are arranged at the end parts of the brush shafts and are meshed with the first brush transmission teeth, and when the brush transmission shafts rotate, the first brush transmission teeth drive the plurality of brush shafts to rotate synchronously.

Preferably, the brush hair is sleeved outside the brush shaft, and the lower brush hair and the upper brush hair sleeved on the upper brush shaft and the lower brush shaft are arranged along opposite directions; wherein the bristles of the first set of brush parts are arranged along a vertical direction inclined by 45 degrees on the vertical cross section.

Preferably, the brush bristles of the first brush component of the brush assembly are inclined to the vertical direction along the 45-degree direction in the vertical cross section, the upper bristles are inclined to the downward direction from the right to the left and the lower bristles are inclined to the upward direction from the right to the left in a single set of brushes, so that the upper surface of the cover body, the R-shaped corner surface of the transition arc surface on the left side of the cover body and the lower surface of the cover body can be cleaned.

Preferably, the brush bristles of the second group of brush parts of the brush assembly are inclined to the vertical direction along the 45-degree direction in the vertical cross section, the upper bristles are inclined to the upper side from the right to the left and the lower bristles are inclined to the lower side from the right to the left in a single set of brush, so that the upper surface of the cover body, the R-shaped surface of the transition arc surface on the right side of the cover body and the lower surface of the cover body can be cleaned.

Preferably, the brush bristles of the third group of brush parts of the brush assembly are arranged in the vertical direction in the vertical cross section, and the upper bristles and the lower bristles of a single set of brush are arranged in the vertical direction so as to clean the upper surface and the lower surface of the cover body.

Preferably, the spraying assembly comprises a water tank, a spraying pipe, a branch pipe, a flow dividing pipe, a spraying pipe and a nozzle, wherein the water tank is internally stored with liquid to be sprayed, and one side of the water tank is connected with a water pump; the spraying pipe is connected to the output end of the water pump, and the spraying pipe extends vertically upwards; the two branch pipes are connected to the spray pipe at intervals up and down and horizontally extend to the upper side and the lower side of the 3D cover plate; the shunt tubes are connected to the branch tubes and extend horizontally along the material conveying direction; the spray pipes comprise at least two spray pipes, are connected to the shunt pipes in parallel at intervals and horizontally extend to the upper part or the lower part of the 3D cover plate; the spray nozzles are arranged on the spray pipe in parallel at intervals, liquid in the water tank is pumped into the spray pipe upwards through the water pump, is divided into the spray pipe sequentially through the branch pipe and the dividing pipe, and then enters the spray pipe to be sprayed upwards or downwards onto the forward-transmitted 3D cover plate through the spray nozzles.

Preferably, the air cutting assembly comprises an air inlet pipe, an air guide pipe and an air nozzle, wherein the air inlet pipe is arranged below the 3D cover plate; the air guide pipes comprise at least two air guide pipes, and the air guide pipes are connected to the air inlet pipe and extend to the upper part of the 3D cover plate; the air nozzles are uniformly arranged at the lower part of the air guide pipe at intervals, and the air is guided into the air guide pipe by the strong pressure generated by the air inlet pipe and blown out downwards through the air nozzles, so that an air wall is formed above the 3D cover plate.

A cleaning process for a 3D cover plate hairbrush and a spraying cleaning device blocked by a wind wall comprises the following process steps:

s1, cover plate transmission: the 3D cover plate to be cleaned is driven by a conveying roller of the cover plate cleaning machine to move forwards in a linear mode, and sequentially passes through a first cleaning agent brush cleaning station, a second cleaning agent brush cleaning station, a first DI brush cleaning station, a second DI brush cleaning station, a third DI brush cleaning station, a fourth DI brush cleaning station, a first hot air drying station and a second hot air drying station;

s2, cleaning a cover plate: when the cover plate in the step S1 is conveyed forwards to a first detergent brush cleaning station, a second detergent brush cleaning station, a first DI brush cleaning station, a second DI brush cleaning station, a third DI brush cleaning station and a fourth DI brush cleaning station of the cleaning stations, the cover plate is sprayed by a brush assembly and a spraying assembly to carry out brush and spraying mixed washing;

s3, first cleaning: the 3D cover plate in the step S2 passes through the first group of brush parts of the brush assembly at the cleaning station and penetrates through a gap space between upper bristles and lower bristles of the first group of brush parts, and the upper bristles and the lower bristles respectively rotate in opposite directions to synchronously clean the upper surface of the cover body of the 3D cover plate, the R-shaped angle surface of the left transition arc surface of the cover body and the lower surface of the cover body; the spraying component sprays flushing liquid medium to lubricate the contact surface of the brush and the cover plate and flush sundries cleaned by the brush;

s4, secondary cleaning: after the 3D cover plate in the step S3 is cleaned by the first group of brush parts of the brush assembly, the 3D cover plate is moved to the second group of brush parts and penetrates through a gap space between upper bristles and lower bristles of the second group of brush parts, the upper bristles and the lower bristles respectively rotate in opposite directions, and the upper surface of the cover body of the 3D cover plate, the R-shaped angle surface of the transition arc surface on the right side of the cover body and the lower surface of the cover body are synchronously cleaned; the spraying component sprays flushing liquid medium to lubricate the contact surface of the brush and the cover plate and flush sundries cleaned by the brush;

s5, third cleaning: after the 3D cover plate in the step S4 is cleaned by the second group of brush parts of the brush component, the 3D cover plate moves to the third group of brush parts and penetrates through a gap space between upper bristles and lower bristles of the third group of brush parts, and the upper bristles and the lower bristles respectively rotate in opposite directions to clean the upper surface and the lower surface of the cover body of the 3D cover plate synchronously; the spraying component sprays flushing liquid medium to lubricate the contact surface of the brush and the cover plate and flush sundries cleaned by the brush;

s6, hot air drying: and (3) after the 3D cover plate in the step S2 is cleaned for the third time in the step S5 at the fourth DI brush cleaning station, sequentially entering a first hot air drying station and a second hot air drying station, and carrying out hot air drying through an air knife of cover plate cleaning equipment.

The beneficial effects of the utility model reside in that:

the utility model discloses not enough and defect to prior art exists innovate, an adoption brush and spray and combine together have been designed, lubricate and wash the brush position through spraying the high pressure liquid when the brush is clean, very big improvement when reducing product surface damage clean effect, and adopt multistage cleanness, the brush hair direct contact who effectively utilizes the slope to set up laps the R angle of side and apron upper and lower surface, accomplish the cleanness to apron upper and lower surface and lateral part R angular position in step, the wind wall that adopts the strong wind to form blocks each clean station, avoid liquid or debris circulation secondary pollution's between the different stations 3D apron brush and spray belt cleaning device through the wind wall block under the prerequisite that does not influence the product conveying.

The utility model belongs to the core part of apron cleaning machine, its effect lies in not influencing under the prerequisite of apron conveying through the windwall back of blocking between each station, accomplishes the brush and sprays the apron washing that makes up mutually. The utility model discloses wholly include brush subassembly, spray assembly and wind and cut the subassembly. The utility model discloses a brush subassembly belongs to the core component, and the brush subassembly sets up with the transfer roller of apron cleaning machine is supporting, and the brush group that the brush subassembly was supporting sets up both sides about the transfer roller, and the transfer roller drives the apron clearance space between the upper and lower brush when linear motion is along cleaned in step. The brush assemblies are designed in a matched mode according to the cleaning stations of the cover plate cleaning machine, and the brush assemblies can be matched with the spraying assemblies of the cover plate cleaning machine to improve the cleaning effect through physical contact of the upper brushes and the lower brushes with the surface of the cover plate and through liquid lubrication and washing of spraying. The brush component arranged at the cleaning station of the utility model comprises three groups of brush components, the setting directions of the brush bristles of each group of brush components are different, if the brush bristles of the first group of brush components are inclined to the vertical direction along the direction of 45 degrees in the vertical cross section, and in a single set of brush, the upper brush bristles are inclined downwards from right to left, and the lower brush bristles are inclined upwards from right to left, so as to clean the upper surface of the cover body, the R angle surface of the transition cambered surface at the left side of the cover body and the lower surface of the cover body; the brush bristles of the second group of brush components are arranged in the vertical cross section along the direction of 45 degrees and are inclined to the vertical direction, and in a single set of brush, the upper brush bristles are arranged from right to left in an inclined mode upwards, and the lower brush bristles are arranged from right to left in an inclined mode downwards, so that the upper surface of the cover body, the R-shaped angle surface of the transition arc surface on the right side of the cover body and the lower surface of the cover body can be cleaned conveniently; the brush bristles of the third group of brush parts of the brush assembly are arranged in the vertical direction in the vertical cross section, and the upper brush bristles and the lower brush bristles are arranged in the vertical direction in a single set of brush so as to clean the upper surface and the lower surface of the cover body. Through the design of the multistage hairbrush, in the process of conveying the cover plate forwards, the bristles in different inclination directions are directly inserted into the R angle, so that the cleaning of the dead angle part of the 3D cover plate is effectively finished, and the cleaning effect is greatly improved. The utility model discloses a subassembly is cut to wind sets up between two adjacent brush subassemblies to be located the top of transfer roller, wind is cut the subassembly and is pressed gas through beating the reinforce downwards, forms the brattice, thereby separates the space of transfer roller top, blocks the mutual series connection of liquid, gas or debris etc. that two adjacent brush subassemblies produced when cleaning, the apron secondary pollution's after the reducible cleanness the condition. The utility model discloses a spray assembly can set up with the brush subassembly is supporting, independently sets up in washing station and DIW pure water washing station department simultaneously, and spray assembly sets up in transfer roller one side, and according to the washing process requirement, the liquid spray medium in the water tank leads to in the shower that upwards extends through the water pump, and the upper and lower both sides that correspond the transfer roller on the shower are connected with the branch pipe respectively, are connected with the shunt tubes that set up along the apron direction of motion on the branch pipe, and one side of shunt tubes is connected with many spray tubes that parallel interval set up perpendicularly, forms the spray plane respectively in both sides about the transfer roller; the spray tube bottom of transfer roller top is equipped with a plurality of nozzles uniformly at an interval, and the spray tube top of transfer roller below is equipped with a plurality of nozzles uniformly at an interval. After the spraying medium in the spraying pipe is divided into an upper branch and a lower branch through the branch pipe and the dividing pipe, the liquid medium is sprayed out to the surface and the bottom surface of the cover plate at a high speed through the nozzle, the liquid medium permeates into the brush cleaning part to play a role in lubricating, the surface of the cover plate is continuously washed at the same time, sundries generated by brush cleaning are timely washed away, meanwhile, the sundries on the surface of the cover plate can be directly washed away, the effect of assisting the brush cleaning is achieved, and the cleaning quality of the cover plate is greatly improved.

Drawings

Fig. 1 is a schematic view of a three-dimensional structure of the present invention.

Fig. 2 is a second schematic perspective view of the present invention.

Fig. 3 is a schematic view of an assembly structure of the brush assembly and the air knife assembly according to the present invention.

Fig. 4 is a second schematic view of the assembly structure of the brush assembly and the air knife assembly according to the present invention.

Fig. 5 is a schematic perspective view of the brush assembly of the present invention.

Fig. 6 is a second perspective view of the brush assembly of the present invention.

Fig. 7 is an enlarged schematic view of the structure at the position I in fig. 5.

Fig. 8 is a schematic perspective view of the brush member of the present invention.

Fig. 9 is a second perspective view of the brush member of the present invention.

Fig. 10 is a schematic view of the first set of brushes cleaning according to the present invention.

Fig. 11 is a schematic view illustrating cleaning of the second set of brushes according to the present invention.

Fig. 12 is a schematic view of cleaning a third set of brushes according to the present invention.

Fig. 13 is one of the schematic diagrams of the station layout structure of the present invention.

Fig. 14 is a second schematic diagram of the station layout structure of the present invention.

Fig. 15 is one of the schematic three-dimensional structures of the spray assembly of the present invention.

Fig. 16 is a second schematic perspective view of the spray assembly of the present invention.

Detailed Description

The invention will be further described with reference to the accompanying drawings:

as shown in fig. 1 to fig. 16, the technical solution adopted by the present invention is as follows: A3D cover plate brush blocked by a wind wall and a spraying cleaning device are arranged at a cleaning station of cover plate cleaning equipment, a conveying mechanism of the cover plate cleaning equipment drives a 3D cover plate to be cleaned to automatically complete cover plate cleaning while penetrating through the cleaning station, and the device comprises a brush component 2, a spraying component 3 and a wind cutting component 4, wherein the brush component 2 comprises at least two groups, the brush component 2 is respectively arranged at a cleaning agent brush cleaning station and a DI brush cleaning station of the cover plate cleaning equipment, three groups of brush components are arranged in the brush component 2, bristles of the first group and the second group of brush components in a vertical cross section are respectively arranged on a cover body 01 inclined to the 3D cover plate 0 along opposite directions, and bristles of the third group of brush components in the vertical cross section are arranged perpendicular to the cover body 01 so as to clean transition cambered surfaces 02 on two sides of the cover body 01; the spraying components 3 comprise at least two sets, the spraying components 3 are arranged above the hairbrush component 2, and when the hairbrush component 2 cleans the surface of the cover plate, the spraying components 3 spray liquid medium to the contact part of the hairbrush and the cover plate so as to be convenient for lubrication and flushing; the wind cutting assemblies 4 comprise at least two sets, the wind cutting assemblies 4 are arranged among the groups of brush assemblies, and the wind cutting assemblies 4 blow out strong airflow from top to bottom to form a wind wall so as to block water vapor and sundry sputtering among different cleaning stations.

The detergent brush cleaning station comprises a first detergent brush cleaning station b and a second detergent brush cleaning station c, and the DI brush cleaning station comprises a first DI brush cleaning station d, a second DI brush cleaning station e, a third DI brush cleaning station f and a fourth DI brush cleaning station g.

The brush part comprises a brush motor 21, a brush transmission shaft 22, a first brush transmission tooth 23, a second brush transmission tooth 24, a brush shaft 25 and bristles 26, wherein the brush transmission shaft 22 is rotatably arranged on the side wall of the machine table along the side edge direction of the machine table of the cover plate cleaning equipment and is connected with the brush motor 21, and the brush motor 21 drives the brush transmission shaft 22 to rotate; the first brush transmission teeth 23 comprise at least two, and the first brush transmission teeth 23 are uniformly arranged on the brush transmission shaft 22 at intervals; the brush shafts 25 comprise two, and the brush shafts 25 are arranged in the machine table at intervals up and down and are rotatably connected with the side wall of the machine table; the second brush gear 24 is disposed at an end of the brush shaft 25 and engaged with the first brush gear 23, and the brush shaft 22 rotates while the first brush gear 23 drives the plurality of brush shafts 25 to rotate synchronously.

The brush bristles 26 are sleeved outside the brush shafts 25, and the lower brush bristles 261 and the upper brush bristles 262 sleeved on the upper and lower brush shafts 25 are arranged in opposite directions; wherein the bristles of the first set of brush elements are arranged at an angle of 45 degrees to the vertical on a vertical cross section.

The brush bristles of the first group of brush parts of the brush assembly are inclined to the vertical direction along the 45-degree direction in the vertical cross section, and in a single set of brush, the upper bristles 262 are inclined to the lower side from right to left, and the lower bristles 261 are inclined to the upper side from right to left, so that the upper surface of the cover body 01, the R-angle surface of the transition arc surface 02 on the left side of the cover body 01 and the lower surface of the cover body 01 can be cleaned

The brush bristles of the second group of brush parts of the brush assembly are arranged in the vertical direction along the 45-degree direction in the vertical cross section, in a single set of brush, the upper bristles 262 are arranged in the upward direction from the right to the left in an inclined mode, and the lower bristles 261 are arranged in the downward direction from the right to the left in an inclined mode, so that the upper surface of the cover body 01, the R-angle surface of the transition arc surface 02 on the right side of the cover body 01 and the lower surface of the cover body 01 can be cleaned.

The brush bristles of the third set of brush components of the brush assembly are arranged in the vertical direction in the vertical cross section, and in a single set of brushes, the upper bristles 262 and the lower bristles 261 are arranged in the vertical direction so as to clean the upper surface of the cover body 01 and the lower surface of the cover body 01.

The spraying component 3 comprises a water tank 31, a spraying pipe 32, a branch pipe 33, a shunt pipe 34, a spraying pipe 35 and a nozzle 36, wherein the water tank 31 is internally stored with liquid to be sprayed, and one side of the water tank 31 is connected with a water pump; the spray pipe 32 is connected to the output end of the water pump, and the spray pipe 32 extends vertically upwards; the branch pipes 33 comprise two branch pipes, and the two branch pipes 33 are connected to the spray pipe 32 at intervals from top to bottom and horizontally extend to the upper side and the lower side of the 3D cover plate 0; the shunt tubes 34 comprise two shunt tubes 34, and the shunt tubes 34 are connected to the branch tubes 33 and extend horizontally along the material conveying direction; the spray pipes 35 comprise at least two spray pipes, and the spray pipes 35 are connected to the shunt pipes 34 in parallel at intervals and horizontally extend to the upper part or the lower part of the 3D cover plate 0; the spray nozzles 36 comprise at least two, the spray nozzles 36 are arranged on the spray pipe 35 in parallel at intervals, liquid in the water tank 31 is pumped upwards into the spray pipe 32 through the water pump, is divided into flow by the branch pipe 33 and the dividing pipe 34 in sequence, then enters the spray pipe 35, and is sprayed upwards or downwards onto the 3D cover plate 0 which is conveyed forwards through the spray nozzles 36.

The air cutting assembly 4 comprises an air inlet pipe 41, an air guide pipe 42 and an air nozzle 43, wherein the air inlet pipe 41 is arranged below the 3D cover plate 0; the air guide pipes 42 comprise at least two air guide pipes 42, and the air guide pipes 42 are connected to the air inlet pipe 41 and extend to the upper part of the 3D cover plate 0; the air nozzles 43 comprise at least two air nozzles 43, the air nozzles 43 are uniformly arranged at intervals at the lower part of the air guide pipe 42, and the air is guided into the air guide pipe 42 by the strong pressure generated by the air inlet pipe 41 and is blown out downwards through the air nozzles 43, so that an air wall is formed above the 3D cover plate 0.

A cleaning process of a 3D cover plate brush and a spray cleaning device blocked by a wind wall comprises the following process steps:

s1, cover plate transmission: the method comprises the following steps that a 3D cover plate to be cleaned is driven by a conveying roller of a cover plate cleaning machine to move forwards in a linear mode, and sequentially passes through a first cleaning agent brush cleaning station b, a second cleaning agent brush cleaning station c, a first DI brush cleaning station D, a second DI brush cleaning station e, a third DI brush cleaning station f, a fourth DI brush cleaning station g, a first hot air drying station h and a second hot air drying station i;

s2, cleaning a cover plate: when the cover plate in the step S1 is forwards conveyed to a first detergent brush cleaning station b, a second detergent brush cleaning station c, a first DI brush cleaning station d, a second DI brush cleaning station e, a third DI brush cleaning station f and a fourth DI brush cleaning station g of the cleaning stations, the cover plate is sprayed by the brush assembly and the spraying assembly to carry out mixed cleaning of the brush and the spray;

s5, third cleaning: after the 3D cover plate in the step S4 is cleaned by the second group of brush parts of the brush assembly, the 3D cover plate is moved to the third group of brush parts and penetrates through a gap space between upper bristles and lower bristles of the third group of brush parts, and the upper bristles and the lower bristles respectively rotate in opposite directions to clean the upper surface and the lower surface of the cover body of the 3D cover plate synchronously; the spraying component sprays flushing liquid medium to lubricate the contact surface of the brush and the cover plate and flush sundries cleaned by the brush;

s6, hot air drying: and (3) after the third cleaning of the step (S5) is finished at the fourth DI brush cleaning station g, the 3D cover plate in the step (S2) sequentially enters a first hot air drying station h and a second hot air drying station i, and is subjected to hot air drying through an air knife of cover plate cleaning equipment.

Further, the utility model discloses an adopt the brush and spray and combine together, lubricate and wash the brush position through spraying the high pressure liquid when the brush is clean, reduce very big improvement clean effect when product surface damage, and adopt multistage cleanness, the brush hair direct contact who effectively utilizes the slope to set up laps the R angle of side and apron upper and lower surface, accomplish the cleanness to apron upper and lower surface and lateral part R angular position in step, the wind wall that adopts the strong wind to form blocks each clean station, avoid liquid or debris circulation secondary pollution's between the different stations 3D apron brush and spray belt cleaning device through the wind wall block under the prerequisite that does not influence the product conveying.

The utility model belongs to the core part of apron cleaning machine, its effect lies in not influencing under the prerequisite of apron conveying through the windwall back of blocking between each station, accomplishes the brush and sprays the apron washing that makes up mutually. The utility model discloses wholly include brush subassembly, spray assembly and wind and cut the subassembly. The utility model discloses a brush subassembly belongs to the core component, and the brush subassembly sets up with the transfer roller of apron cleaning machine is supporting, and the brush group that the brush subassembly was supporting sets up both sides about the transfer roller, and the transfer roller drives the apron clearance space between the upper and lower brush when linear motion is along cleaned in step. The brush assemblies are designed in a matched mode according to the cleaning stations of the cover plate cleaning machine, and the brush assemblies can be matched with the spraying assemblies of the cover plate cleaning machine to improve the cleaning effect through physical contact of the upper brushes and the lower brushes with the surface of the cover plate and through liquid lubrication and washing of spraying. The brush component arranged at the cleaning station of the utility model comprises three groups of brush components, the setting directions of the brush bristles of each group of brush components are different, if the brush bristles of the first group of brush components are arranged in the vertical direction along the direction of 45 degrees in the vertical cross section, and in a single set of brush, the upper brush bristles are arranged downwards from right to left in an inclined manner, and the lower brush bristles are arranged upwards from right to left in an inclined manner, so as to clean the upper surface of the cover body, the R-angle surface of the transition cambered surface at the left side of the cover body and the lower surface of the cover body; the brush bristles of the second group of brush parts are arranged in the vertical cross section along the direction of 45 degrees and inclined to the vertical direction, and in a single set of brush, the upper brush bristles are arranged upwards from right to left in an inclined manner, and the lower brush bristles are arranged downwards from right to left in an inclined manner, so that the upper surface of the cover body, the R-angle surface of the transition arc surface on the right side of the cover body and the lower surface of the cover body can be cleaned conveniently; the brush bristles of the third group of brush parts of the brush assembly are arranged in the vertical direction in the vertical cross section, and the upper brush bristles and the lower brush bristles are arranged in the vertical direction in a single set of brush so as to clean the upper surface and the lower surface of the cover body. Through the design of the multistage hairbrush, in the process of conveying the cover plate forwards, the bristles in different inclination directions are directly inserted into the R angle, so that the cleaning of the dead angle part of the 3D cover plate is effectively finished, and the cleaning effect is greatly improved. The utility model discloses a subassembly is cut to wind sets up between two adjacent brush subassemblies to be located the top of transfer roller, wind is cut the subassembly and is pressed gas through beating the reinforce downwards, forms the brattice, thereby separates the space of transfer roller top, blocks the mutual series connection of liquid, gas or debris etc. that two adjacent brush subassemblies produced when cleaning, the apron secondary pollution's after the reducible cleanness the condition. The utility model discloses a spray assembly can set up with brush subassembly is supporting, independently sets up in washing station and DIW pure water washing station department simultaneously, and spray assembly sets up in transfer roller one side, and according to the cleaning process requirement, the liquid spray medium in the water tank leads into to the shower that extends upwards through the water pump, and the upper and lower both sides that correspond the transfer roller on the shower are connected with the branch pipe respectively, are connected with the shunt tubes that set up along the apron direction of motion on the branch pipe, and one side of shunt tubes is connected with many spray tubes that parallel interval set up perpendicularly, forms the spraying plane respectively in both sides about the transfer roller; the spray tube bottom of transfer roller top is equipped with a plurality of nozzles uniformly at interval, and the spray tube top of transfer roller below is equipped with a plurality of nozzles uniformly at interval. Spray media in the spray pipe is divided into an upper branch and a lower branch through the branch pipe and the dividing pipe, and then is sprayed out to the surface and the bottom surface of the cover plate at a high speed through the nozzle, the liquid media seeps into the brush cleaning part to play a role in lubrication, and simultaneously, the surface of the cover plate is continuously washed, impurities generated by brush cleaning are washed away in time, and meanwhile, the impurities on the surface of the cover plate can be directly washed away, so that the cleaning effect of the auxiliary brush is achieved, and the cleaning quality of the cover plate is greatly improved.

The embodiments of the present invention are only for describing the specific implementation thereof, and are not limited to the scope of protection thereof. The present invention is not limited to the above embodiments, but can be modified in various ways without departing from the scope of the present invention.

Claims

1. The utility model provides a 3D apron brush and spray belt cleaning device who blocks through brattice, sets up in apron cleaning equipment's washing station department, and apron cleaning equipment's transport mechanism drives and treats that abluent 3D apron passes automatic completion apron when wasing the station and washs its characterized in that: the cleaning device comprises a brush component (2), a spraying component (3) and a wind cutting component (4), wherein the brush component (2) comprises at least two groups, the brush component (2) is respectively arranged at a cleaning agent brush cleaning station and a DI brush cleaning station of cover plate cleaning equipment, three groups of brush components are arranged in the brush component (2), bristles of the first group and the second group of brush components in a vertical cross section are respectively arranged on a cover body (01) of a 3D cover plate (0) along opposite directions in an inclined manner, and bristles of the third group of brush components in the vertical cross section are arranged perpendicular to the cover body (01) so as to clean transition arc surfaces (02) on two sides of the cover body (01); the spraying assemblies (3) comprise at least two sets, the spraying assemblies (3) are arranged above the brush assemblies (2), and when the brush assemblies (2) clean the surface of the cover plate, the spraying assemblies (3) spray liquid media to the contact positions of the brushes and the cover plate so as to be convenient for lubrication and flushing; the wind cutting assemblies (4) comprise at least two sets, the wind cutting assemblies (4) are arranged among the brush assemblies of all the sets, and the wind cutting assemblies (4) blow out strong air flow from top to bottom to form a wind wall so as to block water vapor and sundry sputtering among different cleaning stations.

2. The 3D cover plate brush and spray cleaning device blocked by the wind wall as claimed in claim 1, wherein: lotion brush wash station include that first lotion brush washs station (b) and second lotion brush and wash station (c), DI brush washs the station and includes that first DI brush washs station (d), second DI brush and washs station (e), third DI brush washs station (f) and fourth DI brush and washs station (g).

3. The 3D cover plate brush and spray cleaning device blocked by the wind wall as claimed in claim 1, wherein: the brush part comprises a brush motor (21), a brush transmission shaft (22), first brush transmission teeth (23), second brush transmission teeth (24), a brush shaft (25) and bristles (26), wherein the brush transmission shaft (22) is rotatably arranged on the side wall of the machine table along the side edge direction of the machine table of the cover plate cleaning equipment and is connected with the brush motor (21), and the brush motor (21) drives the brush transmission shaft (22) to rotate; the first brush transmission teeth (23) comprise at least two, and the first brush transmission teeth (23) are uniformly arranged on the brush transmission shaft (22) at intervals; the two brush shafts (25) are arranged in the machine table at intervals up and down and are rotatably connected with the side wall of the machine table; the second brush transmission teeth (24) are arranged at the end parts of the brush shafts (25) and are meshed with the first brush transmission teeth (23), and when the brush transmission shafts (22) rotate, the first brush transmission teeth (23) drive the plurality of brush shafts (25) to rotate synchronously.

4. The 3D cover plate brush and spray cleaning device blocked by the air wall as claimed in claim 3, wherein: the brush bristles (26) are sleeved outside the brush shafts (25), and the lower brush bristles (261) and the upper brush bristles (262) sleeved on the upper and lower brush shafts (25) are arranged along opposite directions; wherein the bristles of the first set of brush elements are arranged at an angle of 45 degrees to the vertical on a vertical cross section.

5. The 3D cover plate brush and spray cleaning device blocked by the air wall as claimed in claim 4, wherein: the brush bristles of the second group of brush parts of the brush assembly are arranged in the vertical direction along the 45-degree direction in the vertical cross section, the upper bristles (262) are upwards inclined from right to left in a single set of brush, and the lower bristles (261) are downwards inclined from right to left so as to clean the upper surface of the cover body (01), the R-shaped surface of the transition arc surface (02) on the right side of the cover body (01) and the lower surface of the cover body (01).

6. The 3D cover plate brush and spray cleaning device blocked by the air wall as claimed in claim 4, wherein: the third group of brush parts of the brush component are arranged along the vertical direction in the vertical cross section, and in a single set of brush, the upper bristles (262) and the lower bristles (261) are arranged along the vertical direction so as to clean the upper surface of the cover body (01) and the lower surface of the cover body (01).

7. The 3D cover plate brush and spray cleaning device blocked by the wind wall as claimed in claim 2, wherein: the spraying assembly (3) comprises a water tank (31), a spraying pipe (32), a branch pipe (33), a shunt pipe (34), a spraying pipe (35) and a nozzle (36), wherein the water tank (31) is internally stored with liquid to be sprayed, and one side of the water tank (31) is connected with a water pump; the spray pipe (32) is connected to the output end of the water pump, and the spray pipe (32) vertically extends upwards; the branch pipes (33) comprise two branch pipes, and the two branch pipes (33) are connected to the spraying pipe (32) at intervals up and down and horizontally extend to the upper side and the lower side of the 3D cover plate (0); the shunt pipes (34) comprise two, and the shunt pipes (34) are connected to the branch pipes (33) and horizontally extend along the material conveying direction; the spray pipes (35) comprise at least two spray pipes, and the spray pipes (35) are connected to the shunt pipes (34) in parallel at intervals and horizontally extend to the upper part or the lower part of the 3D cover plate (0); the spray nozzles (36) comprise at least two, the spray nozzles (36) are arranged on the spray pipe (35) in parallel at intervals, liquid in the water tank (31) is pumped upwards into the spray pipe (32) through the water pump, is divided by the branch pipe (33) and the dividing pipe (34) in sequence and then enters the spray pipe (35), and is sprayed upwards or downwards onto the 3D cover plate (0) conveyed forwards through the spray nozzles (36).

8. The 3D cover plate brush and spray cleaning device blocked by the air wall as claimed in claim 2, wherein: the air cutting assembly (4) comprises an air inlet pipe (41), an air guide pipe (42) and an air nozzle (43), wherein the air inlet pipe (41) is arranged below the 3D cover plate (0); the air guide pipes (42) comprise at least two, and the air guide pipes (42) are connected to the air inlet pipe (41) and extend to the upper part of the 3D cover plate (0); the air nozzles (43) comprise at least two air nozzles (43), the air nozzles (43) are uniformly arranged at the lower part of the air guide pipe (42) at intervals, and the air is guided into the air guide pipe (42) by the strong pressure generated by the air inlet pipe (41) and is blown out downwards through the air nozzles (43), so that an air wall is formed above the 3D cover plate (0).