CN115042287A - Production equipment for fireproof door - Google Patents
Production equipment for fireproof door Download PDFInfo
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- CN115042287A CN115042287A CN202210712476.2A CN202210712476A CN115042287A CN 115042287 A CN115042287 A CN 115042287A CN 202210712476 A CN202210712476 A CN 202210712476A CN 115042287 A CN115042287 A CN 115042287A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 51
- 238000005520 cutting process Methods 0.000 claims abstract description 62
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 57
- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 238000009434 installation Methods 0.000 claims abstract description 15
- 238000005498 polishing Methods 0.000 claims abstract description 4
- 239000007921 spray Substances 0.000 claims description 28
- 238000006073 displacement reaction Methods 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 17
- 239000000428 dust Substances 0.000 claims description 16
- 238000005096 rolling process Methods 0.000 claims description 6
- 239000004576 sand Substances 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims 3
- 238000007906 compression Methods 0.000 claims 3
- 238000004140 cleaning Methods 0.000 abstract description 8
- 230000001680 brushing effect Effects 0.000 abstract description 7
- 239000002023 wood Substances 0.000 abstract description 2
- 238000005507 spraying Methods 0.000 abstract 1
- 238000000227 grinding Methods 0.000 description 27
- 238000003825 pressing Methods 0.000 description 13
- 230000000694 effects Effects 0.000 description 8
- 238000003754 machining Methods 0.000 description 6
- 230000001629 suppression Effects 0.000 description 6
- 230000002457 bidirectional effect Effects 0.000 description 5
- 230000004913 activation Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- RSMUVYRMZCOLBH-UHFFFAOYSA-N metsulfuron methyl Chemical compound COC(=O)C1=CC=CC=C1S(=O)(=O)NC(=O)NC1=NC(C)=NC(OC)=N1 RSMUVYRMZCOLBH-UHFFFAOYSA-N 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/18—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of wood
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
- B27C5/06—Arrangements for clamping or feeding work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Special Wing (AREA)
- Cleaning In General (AREA)
Abstract
Description
技术领域technical field
本发明涉及防火门生产设备技术领域,具体为一种防火门的生产设备。The invention relates to the technical field of fire door production equipment, in particular to a fire door production equipment.
背景技术Background technique
防火门除具有普通门的作用外,更具有阻止火势蔓延和烟气扩散的作用,可在一定时间内阻止火势的蔓延,确保人员疏散,防火门通常以木门为原料,并在其表面涂设防火涂层,以达到防火功效,在对防火门生产时,往往需要将门板切割指定规格的长度大小。In addition to the role of ordinary doors, fire doors also have the function of preventing the spread of fire and smoke. It can prevent the spread of fire within a certain period of time and ensure the evacuation of people. Fire doors are usually made of wooden doors and coated on their surfaces. Fireproof coating, in order to achieve fireproof effect, in the production of fireproof door, it is often necessary to cut the door panel to the specified length.
授权专利号为CN111113563B公开了高安全性防火门生产装置,其主要实现防火门生产装置能自动启停、除尘及防止滚轮带打滑,有效降低了能耗,保护环境及提升工作效率,但在实际进行工作时,还会存在以下缺陷:The authorized patent number CN111113563B discloses a high-security fire door production device, which mainly realizes that the fire door production device can automatically start and stop, remove dust and prevent the roller belt from slipping, effectively reducing energy consumption, protecting the environment and improving work efficiency, but in practice When working, there are also the following defects:
当对防火门切割时,门板在输送过程中切割难以保持稳定,而切割后的门板会分为两块,进一步增加门板输送出现位置偏移的可能,并在切割期间,所产生的碎屑容易飞散和粘附在门板表面上,此时单单通过吸尘装置的启动,难以对粘附在门板表面的碎屑吸收,降低除尘作业的全面性,此外,门板经切割后,切割面会产生毛刺,影响后续打磨的工作精度,同时在流水线作业时,通过频繁运作的自动连续启停结构,还会增加门板切割和吸尘所需的等待时间,降低生产效率。When cutting fire doors, it is difficult for the door panel to be cut stably during the conveying process, and the cut door panel will be divided into two pieces, which further increases the possibility of position deviation in the conveying of the door panel, and during cutting, the generated debris is easily It is scattered and adhered to the surface of the door panel. At this time, it is difficult to absorb the debris adhering to the surface of the door panel only by starting the vacuum cleaner, which reduces the comprehensiveness of the dust removal operation. In addition, after the door panel is cut, the cutting surface will produce burrs. It affects the work accuracy of subsequent grinding. At the same time, during the assembly line operation, the frequent automatic continuous start and stop structure will increase the waiting time required for door panel cutting and dust collection, and reduce production efficiency.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种防火门的生产设备,以解决上述背景技术中提出的相关问题。The purpose of the present invention is to provide a production equipment for fire doors, so as to solve the related problems raised in the above background art.
为实现上述目的,本发明提供如下技术方案:一种防火门的生产设备,包括生产平台,所述生产平台背面一端的中间位置处安装有固定架,所述固定架的顶部安装有安装架,所述生产平台的顶面设有输送辊道,且输送辊道分别由多组输送辊筒组合而成,而多组输送辊筒之间的间距相同,所述安装架顶部的一侧安装有电动气缸;In order to achieve the above purpose, the present invention provides the following technical solutions: a production equipment for fire doors, comprising a production platform, a fixing frame is installed at the middle position of one end of the back of the production platform, and a fixing frame is installed on the top of the fixing frame, The top surface of the production platform is provided with a conveying roller table, and the conveying roller table is composed of multiple groups of conveying rollers, and the distances between the multiple groups of conveying rollers are the same, and one side of the top of the mounting frame is installed with electric cylinder;
所述电动气缸的输出端设有联动式切割机构,且联动式切割机构分别包括升降架、加工槽、切割盘、第一齿轮、第二齿轮、压辊、毛刷盘、毛刷辊、打磨砂盘、驱动电机、传动机构和水平位移机构,所述电动气缸的输出端设有升降架,所述升降架顶部的中间位置处设有水平位移机构,所述水平位移机构的底部设有水平移动的加工槽,所述加工槽背面一端一侧的底部设有驱动电机,所述加工槽内部两端底部的两侧套设有转棍,且转棍的中间位置和外侧的两端处分别设有切割盘和打磨砂盘以及第一齿轮,所述压辊为四组,四组所述压辊套设在加工槽内部靠近转棍的一侧,同端两组所述压辊相互远离的一端设有第二齿轮,且第二齿轮与第一齿轮相互啮合,所述加工槽内部两端底部的中间位置处套设有转轴,且转轴外侧的中间位置处和两端分别设有毛刷盘与毛刷辊,所述驱动电机的输出端设有与两组转棍和转轴传动连接的传动机构。The output end of the electric cylinder is provided with a linkage type cutting mechanism, and the linkage type cutting mechanism includes a lifting frame, a processing groove, a cutting disc, a first gear, a second gear, a pressing roller, a brush plate, a brush roller, a beating Grinding disc, drive motor, transmission mechanism and horizontal displacement mechanism, the output end of the electric cylinder is provided with a lifting frame, the middle position of the top of the lifting frame is provided with a horizontal displacement mechanism, and the bottom of the horizontal displacement mechanism is provided with a horizontal displacement mechanism The moving processing tank, the bottom of one end of the back of the processing tank is provided with a driving motor, the two sides of the bottom of the inner two ends of the processing tank are sleeved with turning sticks, and the middle position of the rotating stick and the two ends of the outer side are respectively A cutting disc, a grinding disc and a first gear are provided. The pressing rollers are in four groups. The four pressing rollers are sleeved inside the processing groove on the side close to the turntable, and the two groups of pressing rollers at the same end are far away from each other. One end is provided with a second gear, and the second gear and the first gear are meshed with each other, a rotating shaft is sleeved at the middle position of the bottom of both ends inside the machining groove, and the middle position and both ends of the outside of the rotating shaft are respectively provided with hair For the brush disc and the brush roller, the output end of the driving motor is provided with a transmission mechanism which is connected with the two groups of rotating rollers and the rotating shaft.
优选的,所述安装架的两侧设有定为牵引机构,且定为牵引机构分别包括L型支架、安装槽、电动推杆、双向丝杆、内螺纹块、第一导轮和第二导轮,所述电动推杆为两组,两组所述电动推杆安装在安装架的两侧,两组所述电动推杆的输出端设有安装槽,两组所述安装槽的背面一端设有伺服电机,两组所述伺服电机的输出端延伸至安装槽的内部并设有双向丝杆,两组所述双向丝杆的外侧对称设有螺纹适配的内螺纹块,同侧两组所述内螺纹块的底部安装有L型支架,同侧两组所述L型支架的内侧分别铺设有第一导轮与第二导轮。Preferably, two sides of the mounting frame are provided with a fixed traction mechanism, and the fixed traction mechanism includes an L-shaped bracket, a mounting groove, an electric push rod, a two-way screw, an internal thread block, a first guide wheel and a second Guide wheel, the electric push rods are divided into two groups, the electric push rods of the two groups are installed on both sides of the mounting frame, the output ends of the electric push rods of the two groups are provided with installation grooves, and the back of the installation grooves of the two groups One end is provided with a servo motor, the output ends of the two sets of servo motors extend to the inside of the installation slot and are provided with bidirectional screw rods, and the outer sides of the two sets of bidirectional screw rods are symmetrically provided with thread-adapted internal thread blocks, on the same side. L-shaped brackets are installed on the bottoms of the two sets of the internal thread blocks, and a first guide wheel and a second guide wheel are respectively laid on the inner sides of the two sets of the L-shaped brackets on the same side.
优选的,所述安装架的顶部设有喷水降尘装置,且喷水降尘装置分别包括导流管、水泵、供水箱、喷水槽和伸缩软管,所述供水箱安装在定为牵引机构顶部的一侧,所述供水箱一侧的底部设有相互连通的水泵,所述水泵的输出端连通有导流管,所述加工槽内部的顶部设有三组喷水槽,三组所述喷水槽的一侧连通有导液槽,且导液槽的顶部连通有伸缩软管,所述伸缩软管与导流管相互连通。Preferably, the top of the mounting frame is provided with a water spray and dust suppression device, and the water spray and dust suppression device respectively includes a guide pipe, a water pump, a water supply tank, a water spray tank and a telescopic hose, and the water supply tank is installed on the top of the traction mechanism. The bottom of the water supply tank is provided with a water pump connected to each other, the output end of the water pump is connected with a diversion pipe, and the top of the inside of the processing tank is provided with three groups of water spray grooves, three groups of the water spray grooves A liquid guiding groove is communicated with one side of the liquid guiding groove, and a telescopic hose is communicated with the top of the liquid guiding groove, and the telescopic hose and the guiding pipe are communicated with each other.
优选的,所述生产平台的内部开设有接液槽,且接液槽一侧的顶部安装有斜型的过滤网板,所述生产平台的一侧设有与斜型过滤网板相对应的收集槽,所述生产平台一侧的底部设有排水阀。Preferably, a liquid receiving tank is opened inside the production platform, and an inclined filter screen plate is installed on the top of one side of the liquid receiving tank, and one side of the production platform is provided with a corresponding inclined filter screen plate. The collection tank is provided with a drain valve at the bottom of one side of the production platform.
优选的,所述安装架内侧的两侧设有滑槽,且滑槽的内侧设有与升降架相互连接的滑块,所述升降架内侧的两侧设有导槽,且导槽的内侧设有与加工槽相互连接的导块。Preferably, two sides of the inner side of the mounting frame are provided with chute, and the inner side of the chute is provided with a sliding block interconnected with the lifting frame, the two sides of the inner side of the lifting frame are provided with guide grooves, and the inner side of the guide groove There is a guide block interconnected with the machining groove.
优选的,所述切割盘和毛刷盘与打磨砂盘呈同一水平面,四组所述压辊和毛刷辊呈同一水平面。Preferably, the cutting disc, the brush disc and the sanding disc are on the same horizontal plane, and the four groups of the pressing rollers and the brush rollers are on the same horizontal plane.
优选的,所述传动机构分别由三组链轮和链条组合而成,且三组链条安装在两组转棍和一组转轴的背面一端。Preferably, the transmission mechanism is respectively composed of three groups of sprockets and chains, and the three groups of chains are installed on the back ends of the two groups of rotating rollers and one group of rotating shafts.
优选的,所述水平位移机构分别由固定槽和伺服电机座以及丝杆与内螺纹连接块组合而成,所述升降架顶部的中间位置处安装有固定槽,且固定槽的背面一端设有伺服电机座,而伺服电机座的输出端设有丝杆,而丝杆的外侧设有与加工槽相互连接的内螺纹连接块。Preferably, the horizontal displacement mechanism is respectively composed of a fixing slot, a servo motor seat, a screw rod and an internal thread connecting block, a fixing slot is installed at the middle position of the top of the lifting frame, and one end of the back of the fixing slot is provided with a fixing slot. Servo motor seat, and the output end of the servo motor seat is provided with a screw rod, and the outer side of the screw rod is provided with an internal thread connecting block interconnected with the processing groove.
优选的,两组所述安装槽的底部对称设有限位槽,且限位槽的内侧对称设有与L型支架相互连接的限位块,而限位块与限位槽滑动配合,两组所述第一导轮的滚动面呈水平面,两组所述第二导轮的滚动面呈垂直面。Preferably, the bottoms of the two sets of installation grooves are symmetrically provided with limit grooves, and the inner sides of the limit grooves are symmetrically provided with limit blocks interconnected with the L-shaped brackets, and the limit blocks are slidably matched with the limit grooves. The rolling surfaces of the first guide wheels are horizontal planes, and the rolling surfaces of the two sets of second guide wheels are vertical planes.
优选的,所述供水箱顶部的中间位置处设有供水管道,三组所述喷水槽的底部均匀排设有喷头。Preferably, a water supply pipe is arranged at the middle position of the top of the water supply tank, and the bottoms of the three groups of the water spray tanks are evenly arranged with spray heads.
与现有技术相比,本发明提供了一种防火门的生产设备,具备以下有益效果:Compared with the prior art, the present invention provides a production equipment for fire doors, which has the following beneficial effects:
1、本发明通过联动式切割机构的结构配合,可将对木材的切割、擦刷以及打磨抛光机构集成化结合,并在传动机构的传动连接下同步工作,促使门板连续化进行切割和切割面的擦刷清理以及切割面的打磨工作,大大的增强防火门的生产效率,与此同时,可通过喷水降尘装置的辅助,可自动对门板切割的表面进行喷洒,此时不仅提高切割盘、毛刷盘和打磨砂盘的切割打磨精度,增加门板表面和切割面的自动清洗功能,并起到降尘效果,摒弃了高耗能吸尘装置的运用,有效的对门板切割的粉尘和碎屑收集。1. The present invention can integrate the wood cutting, brushing and grinding and polishing mechanisms through the structural cooperation of the linkage cutting mechanism, and work synchronously under the transmission connection of the transmission mechanism, so as to promote the continuous cutting and cutting of the door panel. The cleaning and grinding work of the cutting surface greatly enhances the production efficiency of the fire door. At the same time, with the assistance of the water spray and dust suppression device, the cutting surface of the door panel can be automatically sprayed, which not only improves the cutting disc, The cutting and grinding accuracy of the brush disc and the grinding sand disc increases the automatic cleaning function of the door panel surface and the cutting surface, and has a dust-reducing effect. collect.
2、本发明利用两组定为牵引机构的结构配合,可在门板切割处和打磨处安置间距可调的L型支架,并通过L型支架的升降调节和间距调节,便于将在输送辊道表面输送的门板自动居中定位和按压定位,此时便可在多组第一导轮和第二导轮的牵引下,让门板稳定输送,提高切割和打磨精度,而当门板切割后,可通过后一组的定为牵引机构让两组L型支架间距调节,即可对分切为两组的门板夹持靠拢,促使门板之间的缝隙稳定的接触打磨砂盘,进一步提高打磨砂盘的打磨精度,增加防火门生产的品质。2. The present invention utilizes the structural cooperation of two sets of traction mechanisms, and can arrange L-shaped brackets with adjustable spacing at the cutting and grinding places of the door panel. The door panel conveyed on the surface is automatically centered and positioned by pressing. At this time, the door panel can be stably conveyed under the traction of multiple sets of first and second guide wheels, and the cutting and grinding accuracy can be improved. The latter group is designated as a traction mechanism to adjust the distance between the two L-shaped brackets, so that the door panels that are divided into two groups can be clamped closer together, so that the gap between the door panels can stably contact the sanding disc, and further improve the grinding disc. Grinding accuracy increases the quality of fire door production.
3、本发明通过切割盘、毛刷盘和打磨砂盘的同步启动,对输送的门板进行连续式切割生产作业,期间可利用切割盘和打磨砂盘的转动让第一齿轮与第二齿轮相互啮合,促使第二齿轮带动压辊相向旋转,此时即可让反向转动的压辊表面接触门板表面,进一步提高门板切割的稳定性和输送牵引效果,配合定为牵引机构的结构导引,有效抑制门板在输送辊道表面输送时出现位置偏移现象,而当毛刷盘转动时可带动两组毛刷辊同步旋转,进而对门板表面粘附的灰尘刷除,并配合喷水降尘装置的水液喷洒,可对切割后的门板进行清洗,提高门板表面及切割缝隙的整洁性,增强后续打磨和生产加工成效。3. The present invention performs a continuous cutting production operation on the conveyed door panel by synchronizing the cutting disc, the brush disc and the sanding disc, and the rotation of the cutting disc and the sanding disc can be used to make the first gear and the second gear mutually Meshing, prompting the second gear to drive the pressure rollers to rotate oppositely, at this time, the surface of the counter-rotating pressure rollers can contact the surface of the door panel, further improving the stability of the door panel cutting and the conveying and traction effect. Effectively suppress the position deviation of the door panel when conveying on the surface of the conveying roller, and when the brush plate rotates, it can drive two sets of brush rollers to rotate synchronously, and then brush off the dust adhering to the surface of the door panel, and cooperate with the water spray dust reduction device It can clean the door panel after cutting, improve the cleanliness of the door panel surface and the cutting gap, and enhance the effect of subsequent grinding and production processing.
附图说明Description of drawings
图1为本发明的主视图;Fig. 1 is the front view of the present invention;
图2为本发明的主视剖视图;Fig. 2 is the front sectional view of the present invention;
图3为本发明的定为牵引机构侧视剖视结构示意图;Fig. 3 is the side view sectional structure schematic diagram of the fixed traction mechanism of the present invention;
图4为本发明的联动式切割机构剖视结构示意图;Fig. 4 is the sectional structural schematic diagram of the linkage type cutting mechanism of the present invention;
图5为本发明的第一加工槽俯视剖视图;Fig. 5 is the top sectional view of the first processing groove of the present invention;
图6为本发明的第二加工槽俯视剖视图;Fig. 6 is the top sectional view of the second processing groove of the present invention;
图7为本发明的水平位移机构侧视剖视图;Figure 7 is a side sectional view of the horizontal displacement mechanism of the present invention;
图8为本发明的L型支架立体图。8 is a perspective view of the L-shaped bracket of the present invention.
图中:1、生产平台;2、输送辊道;3、固定架;4、定为牵引机构;41、L型支架;42、安装槽;43、电动推杆;44、双向丝杆;45、内螺纹块;46、伺服电机;47、第一导轮;48、第二导轮;5、安装架;6、喷水降尘装置;61、导流管;62、水泵;63、供水箱;64、喷水槽;65、伸缩软管;7、电动气缸;8、联动式切割机构;81、升降架;82、加工槽;83、切割盘;84、第一齿轮;85、第二齿轮;86、压辊;87、毛刷盘;88、毛刷辊;89、打磨砂盘;810、驱动电机;811、传动机构;812、水平位移机构。In the picture: 1. Production platform; 2. Conveying roller table; 3. Fixed frame; 4. Set as traction mechanism; 41. L-shaped bracket; 42. Installation slot; 43. Electric push rod; 44. Bidirectional screw rod; 45 , Internal thread block; 46, Servo motor; 47, First guide wheel; 48, Second guide wheel; 5, Mounting frame; 6, Water spray and dust suppression device; 61, Guide pipe; 62, Water pump; 63, Water supply tank ;64, water spray tank; 65, telescopic hose; 7, electric cylinder; 8, linkage cutting mechanism; 81, lifting frame; 82, processing groove; 83, cutting disc; 84, first gear; 85,
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-8,本发明提供一种技术方案:一种防火门的生产设备,包括生产平台1,生产平台1背面一端的中间位置处安装有固定架3,固定架3的顶部安装有安装架5,生产平台1的顶面设有输送辊道2,且输送辊道2分别由多组输送辊筒组合而成,而多组输送辊筒之间的间距相同,安装架5顶部的一侧安装有电动气缸7;1-8, the present invention provides a technical solution: a production equipment for fire doors, comprising a
电动气缸7的输出端设有联动式切割机构8,且联动式切割机构8分别包括升降架81、加工槽82、切割盘83、第一齿轮84、第二齿轮85、压辊86、毛刷盘87、毛刷辊88、打磨砂盘89、驱动电机810、传动机构811和水平位移机构812,电动气缸7的输出端设有升降架81,升降架81顶部的中间位置处设有水平位移机构812,水平位移机构812的底部设有水平移动的加工槽82,加工槽82背面一端一侧的底部设有驱动电机810,加工槽82内部两端底部的两侧套设有转棍,且转棍的中间位置和外侧的两端处分别设有切割盘83和打磨砂盘89以及第一齿轮84,压辊86为四组,四组压辊86套设在加工槽82内部靠近转棍的一侧,同端两组压辊86相互远离的一端设有第二齿轮85,且第二齿轮85与第一齿轮84相互啮合,加工槽82内部两端底部的中间位置处套设有转轴,且转轴外侧的中间位置处和两端分别设有毛刷盘87与毛刷辊88,驱动电机810的输出端设有与两组转棍和转轴传动连接的传动机构811。The output end of the electric cylinder 7 is provided with a linked
作为本实施例的优选方案:安装架5的两侧设有定为牵引机构4,且定为牵引机构4分别包括L型支架41、安装槽42、电动推杆43、双向丝杆44、内螺纹块45、第一导轮47和第二导轮48,电动推杆43为两组,两组电动推杆43安装在安装架5的两侧,两组电动推杆43的输出端设有安装槽42,两组安装槽42的背面一端设有伺服电机46,两组伺服电机46的输出端延伸至安装槽42的内部并设有双向丝杆44,两组双向丝杆44的外侧对称设有螺纹适配的内螺纹块45,同侧两组内螺纹块45的底部安装有L型支架41,同侧两组L型支架41的内侧分别铺设有第一导轮47与第二导轮48。As the preferred solution of this embodiment: the two sides of the mounting frame 5 are provided with a traction mechanism 4, and the traction mechanism 4 includes an L-shaped bracket 41, an installation groove 42, an electric push rod 43, a two-way screw rod 44, an inner The threaded block 45, the first guide wheel 47 and the second guide wheel 48, the electric push rods 43 are divided into two groups, the two groups of electric push rods 43 are installed on both sides of the mounting frame 5, and the output ends of the two groups of electric push rods 43 are provided with Mounting slot 42, one end of the back of the two sets of mounting slots 42 is provided with a servo motor 46, the output ends of the two sets of servo motors 46 extend to the inside of the mounting slot 42 and are provided with bidirectional screw rods 44, the outer sides of the two sets of bidirectional screw rods 44 are symmetrical There is an internal thread block 45 adapted to the thread, the bottom of the two sets of internal thread blocks 45 on the same side are installed with L-shaped brackets 41, and the inner sides of the two sets of L-shaped brackets 41 on the same side are respectively laid with a first guide wheel 47 and a second guide wheel 47.
作为本实施例的优选方案:安装架5的顶部设有喷水降尘装置6,且喷水降尘装置6分别包括导流管61、水泵62、供水箱63、喷水槽64和伸缩软管65,供水箱63安装在定为牵引机构4顶部的一侧,供水箱63一侧的底部设有相互连通的水泵62,水泵62的输出端连通有导流管61,加工槽82内部的顶部设有三组喷水槽64,三组喷水槽64的一侧连通有导液槽,且导液槽的顶部连通有伸缩软管65,伸缩软管65与导流管61相互连通。As a preferred solution of this embodiment: the top of the mounting frame 5 is provided with a water spray and dust suppression device 6, and the water spray and dust suppression device 6 respectively includes a
作为本实施例的优选方案:生产平台1的内部开设有接液槽,且接液槽一侧的顶部安装有斜型的过滤网板,生产平台1的一侧设有与斜型过滤网板相对应的收集槽,生产平台1一侧的底部设有排水阀,便于接收上方喷洒的降尘水液,并通过过滤网板将水液和碎屑进行过滤分离,方便清理手机的碎屑和回收冲洗的废水。As the preferred solution of the present embodiment: the inside of the
作为本实施例的优选方案:安装架5内侧的两侧设有滑槽,且滑槽的内侧设有与升降架81相互连接的滑块,升降架81内侧的两侧设有导槽,且导槽的内侧设有与加工槽82相互连接的导块,可利用导向结构的安设,促使升降架81以及加工槽82位置调节移动更为稳定,避免出现位置偏移。As the preferred solution of this embodiment: the two sides of the inner side of the mounting frame 5 are provided with chute, and the inner side of the chute is provided with a sliding block interconnected with the lifting
作为本实施例的优选方案:切割盘83和毛刷盘87与打磨砂盘89呈同一水平面,四组压辊86和毛刷辊88呈同一水平面,促使切割盘83和毛刷盘87与打磨砂盘89延伸至门板切割产生的缝隙处进行工作,而四组压辊86和毛刷辊88则接触门板的表面,进行挤压牵引以及擦刷清理工作。As the preferred solution of this embodiment: the cutting
作为本实施例的优选方案:传动机构811分别由三组链轮和链条组合而成,且三组链条安装在两组转棍和一组转轴的背面一端,可利用链轮和链条的安装配合,促使切割盘83和毛刷盘87与打磨砂盘89同步旋转进行工作。As the preferred solution of this embodiment: the
作为本实施例的优选方案:水平位移机构812分别由固定槽和伺服电机座以及丝杆与内螺纹连接块组合而成,升降架81顶部的中间位置处安装有固定槽,且固定槽的背面一端设有伺服电机座,而伺服电机座的输出端设有丝杆,而丝杆的外侧设有与加工槽82相互连接的内螺纹连接块,可利用伺服电机座和丝杆以及内螺纹连接块的结构配合,方便对加工槽82进行水平位移调节,以便将切割盘83和毛刷盘87与打磨砂盘89调整指定门板的切割面进行工作。As the preferred solution of this embodiment: the
作为本实施例的优选方案:两组安装槽42的底部对称设有限位槽,且限位槽的内侧对称设有与L型支架41相互连接的限位块,而限位块与限位槽滑动配合,两组第一导轮47的滚动面呈水平面,两组第二导轮48的滚动面呈垂直面,可利用两侧面不同方位的第一导轮47及第二导轮48,可经过调节对门板的两边和顶面进行接触定位,同时起到对门板输送的牵引效果,增加门板输送的平稳安定功效。As a preferred solution of this embodiment: the bottoms of the two sets of
作为本实施例的优选方案:供水箱63顶部的中间位置处设有供水管道,三组喷水槽64的底部均匀排设有喷头,方便将水液导入三组喷水槽64内从喷头喷出,进而对加工的门板进行冲洗式切割清洗和打磨作业。As a preferred solution of this embodiment: a water supply pipe is provided at the middle position of the top of the
实施例1,如图1-3所示,当门板在输送辊道2输送并连续化进行切割和擦刷以及打磨工作时,可让分断切割后的两块门板输送在后一组的定为牵引机构4下方,此时可通过伺服电机46的启动带动两组L型支架41进行间距调节,进而通过两组L型支架41和第一导轮47以及第二导轮48对之间的门板向内挤压夹紧,即可让切断的两组木板与打磨砂盘89的打磨面贴近,从而有效提高打磨砂盘89与门板切断缝隙处的接触面,进一步提高打磨砂盘89的打磨精度。Example 1, as shown in Figures 1-3, when the door panels are transported on the conveyor roller table 2 for continuous cutting, brushing and grinding, the two door panels that can be split and cut can be conveyed in the latter group. Below the traction mechanism 4, at this time, the two sets of L-shaped
实施例2,如图1-2和图4所示,当门板在输送辊道2输送并连续化进行切割和擦刷以及打磨工作时,通过水泵62的启动将供水箱63的水液抽出并导入导流管61内,促使水液从导流管61引流至伸缩软管65进入三组喷水槽64内,最终让水液从喷头喷出,对切割盘83、毛刷盘87和打磨砂盘89的切割擦刷及打磨处进行冲洗,从而让水液全面覆盖门板切割产生的碎屑和粉尘,同时配合两组毛刷辊88和毛刷盘87的擦刷,即可高效对门板表面位置处以及切割缝隙处刷洗,确保碎屑和粉尘不会粘附在门板表面,提高门板后续打磨等工序的加工成效。Example 2, as shown in Figures 1-2 and 4, when the door panel is transported on the conveyor roller table 2 and continuously for cutting, brushing and grinding, the water in the
实施例3,如图1-2所示,在门板进行冲洗式的切割、刷洗和打磨工作期间,可让下落的水液连带覆盖的粉尘从输送辊道2之间预留的空隙落入生产平台1内部安设的接液槽,并让水液和碎屑在斜型安置的过滤网板进行分离,即可将碎屑和水液自动分离,便于对废水排出以及对过滤的碎屑收集清理,增加装置加工作业的环保性和清理工作的便捷性。Example 3, as shown in Figure 1-2, during the flushing cutting, brushing and grinding of the door panel, the falling water and the dust covered by the falling water can fall into the production from the space reserved between the
工作原理:当进行防火门生产工作时,可通过将需要切割的门板置入输送辊道2的表面输送,当送至前一组定为牵引机构4时,可通过电动推杆43的启动带动安装槽42整体下降,并可通过伺服电机46的启动带动双向丝杆44旋转带动两组内螺纹块45和L型支架41同步移动进行间距调节,此时便可通过L型支架41的高度升降和间距调节,对不同大小门板的两侧和顶面接触贴合,并利用多组第一导轮47与第二导轮48的导引,让门板稳定在输送辊道2表面输送;Working principle: When the fire door is produced, it can be transported by placing the door panel to be cut on the surface of the
通过电动气缸7的启动带动升降架81整体下降,并可通过水平位移机构812带动加工槽82进行水平位移调节,促使切割盘83的切割面与门板所需的切割面相对应,然后通过驱动电机810的启动带动传动机构811转动,促使传动机构811同步带动转棍和转轴安装的切割盘83、毛刷盘87以及打磨砂盘89旋转,进而连续化对输送而来的门板进行切割、切割面的擦刷以及切割面的打磨工作,而在切割盘83和打磨砂盘89转动时,可带动转棍安装的第一齿轮84与第二齿轮85啮合联动,迫使四组第二齿轮85带动压辊86反向转动,从而形成助推功能,让压辊86与门板的顶面接触牵引,进一步提高门板输送的稳定性,而利用毛刷盘87的转动可带动两组毛刷辊88同步旋转,对门板表面的碎屑刷除,提高打磨砂盘89后续的打磨成效;促使防火门的门板得到一体化切割清理和打磨工作。The lifting
最后应当说明的是,以上内容仅用以说明本发明的技术方案,而非对本发明保护范围的限制,本领域的普通技术人员对本发明的技术方案进行的简单修改或者等同替换,均不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above content is only used to illustrate the technical solution of the present invention, rather than limiting the protection scope of the present invention. The essence and scope of the technical solution of the invention.
Claims (10)
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| CN202210712476.2A Active CN115042287B (en) | 2022-06-22 | 2022-06-22 | Production equipment for fire doors |
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| CN115635551A (en) * | 2022-11-02 | 2023-01-24 | 浙江同恒门业有限公司 | A cutting device for wooden door production |
| CN115647898A (en) * | 2022-09-16 | 2023-01-31 | 江苏聚力智能机械股份有限公司 | Cutting device is used in processing of staircase apron |
| CN116476145A (en) * | 2023-05-18 | 2023-07-25 | 河北润尔新材料科技股份有限公司 | Cutting device is used in processing of wood plastic door plant |
| CN117359736A (en) * | 2023-12-08 | 2024-01-09 | 泰州市苏中木业有限公司 | Automatic cutting device for workbench |
| CN117921485A (en) * | 2023-04-24 | 2024-04-26 | 福建长汀县伟弘木工机械有限公司 | Plank bead cutter |
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| CN115647898B (en) * | 2022-09-16 | 2023-09-01 | 江苏聚力智能机械股份有限公司 | Cutting device is used in staircase apron processing |
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| CN117921485A (en) * | 2023-04-24 | 2024-04-26 | 福建长汀县伟弘木工机械有限公司 | Plank bead cutter |
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| CN117359736A (en) * | 2023-12-08 | 2024-01-09 | 泰州市苏中木业有限公司 | Automatic cutting device for workbench |
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| CN115042287B (en) | 2023-04-25 |
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Effective date of registration: 20240626 Address after: 255000 East of Dongling Road, north of Jingshan Road, Yiyuan County, Zibo City, Shandong Province (Nanshijiu Village, Yiyuan Economic Development Zone) Patentee after: Shandong Huaxing Chuangzhan Door Industry Co.,Ltd. Country or region after: China Address before: Yangzhou Vocational and Technical College of industry, Chahe street, Hanjiang District, Yangzhou City, Jiangsu Province Patentee before: YANGZHOU POLYTECHNIC INSTITUTE Country or region before: China |