CN217597399U - Composite wallboard production line - Google Patents
Composite wallboard production line Download PDFInfo
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- CN217597399U CN217597399U CN202221282409.3U CN202221282409U CN217597399U CN 217597399 U CN217597399 U CN 217597399U CN 202221282409 U CN202221282409 U CN 202221282409U CN 217597399 U CN217597399 U CN 217597399U
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Abstract
The utility model relates to a composite wallboard production line, including shaping section conveyer, net cloth decoiler I and net cloth decoiler II, the top of shaping section conveyer is equipped with lower cloth thick liquid mechanism, plate adding device, crack pouring cloth thick liquid mechanism, upper cloth thick liquid mechanism, redirection roller and electronic roller I that arrange in proper order, and lower floor's net cloth is walked around the redirection roller and is extended backward, lower cloth thick liquid mechanism and upper cloth thick liquid mechanism communicate thick liquid feeding device respectively; the left side and the right side of the conveying surface of the forming section conveyor are respectively provided with a side belt for forming the side surface of the wallboard, and the side belts on the two sides are spaced from the composite wallboard for filling mortar. The utility model discloses a lower cloth thick liquid mechanism, the board device that adds that set gradually, go up cloth thick liquid mechanism have realized setting gradually of bottom bed of material, core and upper portion bed of material, through two net cloth unreel machine and the change to the roller that sets up, have realized laying of upper and lower layer net cloth to multilayer structure's composite wall panel production has been realized, and need not the manual work and lay net cloth, improved the continuity and the production efficiency of production by a wide margin.
Description
Technical Field
The utility model relates to a wallboard production facility technical field especially involves a composite wall panel production line.
Background
Along with the continuous development of building technology, the requirement on the wallboard is higher and higher, the wallboard of single-layer structure is eliminated gradually, and the composite wallboard of multilayer structure is used more and more.
However, the production equipment of the multi-layer composite wallboard in the prior art is mostly formed by modifying the production equipment of the single-layer wallboard, and the wallboard of the single-layer structure is mostly formed by casting, so that the grid cloth still needs to be laid manually in the modified use process, and slurry is poured between the upper grid cloth and the lower grid cloth, thereby resulting in poor continuity in the production of the wallboard and being not beneficial to the improvement of the production efficiency. Therefore, a special device for producing the composite wallboard is urgently needed.
Disclosure of Invention
The utility model discloses to prior art's not enough, provide a composite wall panel production line, not only realized composite wall panel's production, improved the continuity of production moreover.
The utility model discloses a through following technical scheme realization, provide a composite wall panel production line, including shaping section conveyer, net cloth decoiler I that is located shaping section conveyer the place ahead and net cloth decoiler II that is located shaping section conveyer top, net cloth decoiler I goes up to twine there is lower floor's net cloth, net cloth decoiler II goes up to twine there is upper grid cloth, the lower floor's net cloth after decoiling extends from front to back along the conveyer surface of shaping section conveyer, shaping section conveyer's top is equipped with lower cloth thick liquid mechanism, plate adding device, cementation of fissures cloth thick liquid mechanism, go up cloth thick liquid mechanism, bend roll and electronic roller I that arrange in proper order from going to back, the vertical distance between electronic roller I and shaping section conveyer surface is unanimous with composite wall panel thickness, lower floor's net cloth after walks around the bend roll extends backward, lower cloth thick liquid mechanism and last cloth thick liquid mechanism communicate thick liquid feeding device respectively; and side belts are respectively arranged on the left side and the right side of the conveying surface of the forming section conveyor and used for forming the side surface of the wallboard, and grouting gaps are respectively arranged between the side belts and the composite wallboard and used for filling mortar.
When the scheme is used, the upper grid cloth and the lower grid cloth are respectively unreeled through two unreeling machines, slurry is provided for the slurry feeding mechanism and the slurry distributing mechanism through the slurry feeding device, slurry distributed by the slurry feeding mechanism is pressed on the lower grid cloth to form a bottom material layer, the lower grid cloth and the bottom material layer move backwards along with the forming section conveyor, the core plates are placed on the bottom material layer through the plate adding device, mortar is filled between every two adjacent core plates through the mortar pouring and distributing mechanism, the slurry falling from the slurry feeding mechanism forms an upper material layer on the upper surface of each core plate, the upper grid cloth covers the upper material layer through the redirection rollers, the upper grid cloth, the upper material layer, the core plates, the composite wall plate formed by the bottom material layer and the lower grid cloth pass through a channel between the electric roller I and the forming section conveyor, a compaction effect is achieved on the composite wall plate through the arrangement of the electric roller I, the upper grid cloth is enabled to be more bonded with the upper material layer, meanwhile, active rotation of the electric roller is utilized, and the surface layer of the wall plate is prevented from being damaged well.
Preferably, the plate adding device comprises a support which is arranged on the forming section conveyor in a crossing mode, and a plurality of supporting rollers which are arranged on the support in sequence along an inclined mode, the rear end of an inclined plane formed by each supporting roller is lower than the front end of the inclined plane, and the inclined plane formed by each supporting roller is opposite to the conveying surface of the forming section conveyor in the front-back direction. The plate adding device of the optimized scheme is simple in structure, and plate adding operation is carried out through the inclined plane formed by the supporting rollers, so that the core plate slides downwards along the supporting rollers, and the labor intensity is greatly reduced.
As optimization, the slurry distributed by the lower slurry distributing mechanism forms a bottom material layer on the lower-layer grid cloth, an electric roller II positioned above the lower-layer grid cloth is arranged between the lower slurry distributing mechanism and the plate adding device, and the vertical distance between the electric roller II and the lower-layer grid cloth is consistent with the thickness of the bottom material layer. This optimization scheme has realized the control to bottom bed of material thickness through setting up electronic roller II, has guaranteed the uniformity of bottom bed of material thickness, utilizes the initiative rotation of electronic roller II simultaneously, has improved the bottom and has reduced the resistance that bottom bed of material and lower floor's net cloth removed, has improved the roughness of bottom bed of material upper surface simultaneously.
Preferably, a fixed-thickness roller is arranged between the plate adding device and the slurry feeding mechanism, a vibration platform is arranged below the fixed-thickness roller, the lower layer of grid cloth is supported on the upper surface of the vibration platform, and a core plate which slides off from the plate adding device passes through a fixed-thickness channel formed between the fixed-thickness roller and the vibration platform along with the lower layer of grid cloth. This optimization scheme has realized the control to core and bottom bed of material gross thickness through setting up the roller of deciding the thickness to through setting up the shaking table, make core and the better bonding of bottom bed of material, improved the closely knit degree on bottom bed of material, be convenient for improve composite wall panel's intensity.
As optimization, the rear of the electric roller I is also provided with a leveling device, and the lower surface of the leveling device, the conveying surface of the forming section conveyor and the belts on the left side and the right side of the forming section conveyor form a shaping channel matched with the composite wallboard. This optimization scheme carries out the flattening to composite wall panel through setting up leveling device, has improved the wallboard quality.
Preferably, the slurry feeding device comprises a plurality of mixers, and a water feeding device and an aggregate feeding device which are communicated with the mixers, wherein the aggregate feeding device comprises a metering bin, a sand bin, a cement bin, a fly ash bin and a gypsum powder bin; a first buffer bin is communicated below the mortar mixer, a lifting machine is arranged on one side of the first buffer bin, a discharge opening communicated with a packaging machine and a feeding screw for feeding materials to a feeding opening of the lifting machine are arranged at the bottom of the first buffer bin; the discharge gate intercommunication of lifting machine is provided with the second surge bin, and the discharge gate of second surge bin is connected with divides the material screw machine, divides the material screw machine to be equipped with a plurality of discharge gates, and divides every discharge gate of material screw machine and all connect a measurement screw machine, every measurement screw machine corresponds and connects a mixer. This optimization scheme has realized the pay-off simultaneously to packagine machine and lifting machine through setting up first buffering storehouse, has satisfied the variety usage of mixed mortar, through setting up second buffering storehouse, is convenient for keep in the material that the lifting machine was carried to improve the continuity of production, through setting up branch material screw machine, realized to many mixers feed simultaneously, further improved the continuity of production.
As optimization, the end of the material separating screw machine, which is far away from the second buffer bin, is provided with a recovery material port, and the recovery material port is communicated with a feeding port of the elevator through the recovery screw machine. This optimization scheme is through setting up the recovery material mouth, will divide the material that is not sent to the measurement screw in the spiral to retrieve to send the material of retrieving to the lifting machine again, thereby avoided the waste of material.
The beneficial effects of the utility model are that: through the lower cloth thick liquid mechanism that sets gradually, add the board device, go up cloth thick liquid mechanism, realized setting gradually of bottom bed of material, core and upper portion bed of material, through two net cloth unreels the machine and changes the roller that set up, realized laying of upper and lower layer net cloth to multilayer structure's composite wall panel production has been realized, and need not the manual work and lay net cloth, improved the continuity and the production efficiency of production by a wide margin.
Drawings
FIG. 1 is a flow chart of the present invention;
FIG. 2 is an enlarged view taken at point I in FIG. 1;
FIG. 3 is an enlarged view taken at point II in FIG. 1;
FIG. 4 is an enlarged view taken at III in FIG. 1;
the arrows in the figure indicate the direction of material flow;
shown in the figure:
1. the mortar filling machine comprises a sand bin, 2, a cement bin, 3, a fly ash bin, 4, a gypsum powder bin, 5, an additive bin, 6, an additive weighing bin, 7, a metering bin, 8, a mortar mixer, 9, a first buffer bin, 10, a lifting machine, 11, a second buffer bin, 12, a material distribution screw machine, 13, a metering screw machine, 14, a recovery screw machine, 15, a grid cloth uncoiling machine II, 16, a grid cloth uncoiling machine I, 17, a stirring machine, 18, a forming section conveyor, 19, lower grid cloth, 20, a side belt, 21, a mortar discharging mechanism, 22, an electric roller II, 23, a vibration platform, 24, a core plate, 25, a thickness fixing roller, 26, a supporting roller, 27, upper grid cloth, 28, a leveling device, 29, a bend roller, 30, an electric roller I, 31, an upper mortar distributing mechanism, 32, a plate adding device, 33 and a crack mortar pouring and distributing mechanism.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.
As shown in fig. 1, a composite wall panel production line comprises a forming section conveyor 18, a grid cloth uncoiler I16 located in front of the forming section conveyor and a grid cloth uncoiler II 15 located above the forming section conveyor, a lower layer grid cloth 19 is wound on the grid cloth uncoiler I, an upper layer grid cloth 27 is wound on the grid cloth uncoiler II, the uncoiled lower layer grid cloth extends from front to back along the conveying surface of the forming section conveyor, the lower layer grid cloth is supported on the conveying surface of the forming section conveyor, and in the initial operation stage, under the pressure action of slurry, the lower layer grid cloth moves backwards along with the forming section conveyor.
The top of shaping section conveyer is equipped with from going to the lower cloth thick liquid mechanism 21 that arranges in proper order back, adds board device 32, crack pouring cloth thick liquid mechanism 33, goes up cloth thick liquid mechanism 31, bend roller 29 and electric roller I30, and the vertical distance between electric roller I30 and the shaping section conveyer conveying face is unanimous with composite wall panel thickness, and the lower floor net after opening a book is walked around extend backward behind the bend roller 29, and the conveying roller of electric roller I and shaping section conveyer provides power for composite wall panel's removal simultaneously. The rear of electronic roller I still is equipped with leveling device 28, and leveling device's lower surface, the conveying face of shaping section conveyer, left and right sides limit belt form with the design passageway of compound wallboard adaptation.
The conveying face left and right sides of shaping section conveyer is equipped with limit belt 20 respectively for wallboard side shaping, and the limit belt of the left and right sides sets up relatively, be provided with the grout clearance between both sides belt and the composite wall board respectively, be used for filling the mortar, the driving drum axis of limit belt sets up along vertical direction, the belt face of limit belt is perpendicular with the conveying face of shaping section conveyer, the side of the belt bottom is laminated with the shaping belt face of shaping section conveyer closely, and limit belt and shaping belt synchronous motion.
The plate adding device is arranged on the upper portion of the forming section conveyor, the core plates are placed on the forming belt in an inclined conveying mode or other modes, the same gap to be filled is required to be kept between every two adjacent core plates, and the gap to be filled is used for filling mortar. The plate adding device comprises a support which stretches across the forming section conveyor and a plurality of supporting rollers 26 which are sequentially arranged along the inclined direction on the support, the rear end of the inclined plane formed by each supporting roller is lower than the front end of the inclined plane, and the inclined plane formed by each supporting roller is opposite to the conveying surface of the forming section conveyor in the front-back direction.
The slurry distributed by the lower slurry distributing mechanism forms a bottom material layer on the lower-layer grid cloth, an electric roller II 22 positioned above the lower-layer grid cloth is arranged between the lower slurry distributing mechanism 21 and the plate adding device, and the vertical distance between the electric roller II and the lower-layer grid cloth is consistent with the thickness of the bottom material layer.
A fixed-thickness roller 25 is arranged between the plate adding device and the slurry feeding mechanism, the fixed-thickness roller is also driven by a motor, a vibration platform 23 is arranged below the fixed-thickness roller, the bottom of the vibration platform is supported by a spring, a vibrator is fixedly arranged on the vibration platform, the lower layer grid cloth 19 is supported on the upper surface of the vibration platform, and a core plate 24 which slides down by the plate adding device passes through a fixed-thickness channel formed between the fixed-thickness roller and the vibration platform along with the lower layer grid cloth.
Lower cloth thick liquids mechanism and last cloth thick liquids mechanism communicate thick liquids feeding device respectively, and is concrete, thick liquids feeding device includes a plurality of mixers 17 to and water feeding device and aggregate feeding device with the mixer intercommunication, aggregate feeding device includes measuring bin 7, sand silo 1, cement silo 2, fly ash storehouse 3, gypsum powder storehouse 4 and additive storehouse 5, and measuring bin 7, sand silo 1, cement silo 2, fly ash storehouse 3, gypsum powder storehouse 4 and additive storehouse 5 all connect dust pelletizing system through the dust removal pipeline, and the discharge gate in sand silo, cement silo, fly ash storehouse and gypsum powder storehouse communicates with the feed inlet of measuring bin 7 through screw conveyer respectively, and the discharge gate in additive storehouse communicates additive storehouse 6 through screw conveyer, and the measuring bin below is provided with mortar mixer 8, and the discharge gate in measuring bin and the discharge gate of additive weighing bin 6 all communicate with the feed inlet of mortar mixer. The below intercommunication that the mortar mixes the machine has first surge bin 9, and one side of first surge bin is equipped with lifting machine 10, and the bottom of first surge bin 9 is equipped with the discharge opening that communicates packagine machine to reach the pay-off spiral of the pay-off of lifting machine pan feeding mouth pay-off, satisfied the different operation requirements to the mortar. The discharge gate intercommunication of lifting machine is provided with second surge bin 11, and the discharge gate of second surge bin 11 is connected with branch material screw 12, divides the material screw to be equipped with a plurality of discharge gates, and divides every discharge gate of material screw and all connect a measurement screw 13, every measurement screw correspond and connect one mixer 17. One end of the material distribution screw machine, which is far away from the second buffer bin, is provided with a recovery material port, and the recovery material port is communicated with a feeding port of the elevator through a recovery screw machine 14. During production, the powder and the additives are metered and then enter a mortar mixing machine to be mixed, the mixed mortar can be conveyed to a packaging machine for bagging and can also be conveyed to a lifting machine, the mixed mortar is conveyed to a second buffer bin through the lifting machine and then is respectively conveyed to each metering screw machine through a powder screw, the materials metered by the metering screw machines are conveyed to a stirring machine to be mixed with water, the number of the stirring machines is three, and a foaming agent is simultaneously introduced into the middle stirring machine to meet foaming requirements. In order to facilitate the flushing of the blender, the blender of this embodiment is connected with an emergency flushing water pipe respectively.
When the production line of the embodiment is used, the upper layer grid cloth and the lower layer grid cloth are respectively unreeled through two unreeling machines, slurry is provided for the upper slurry distributing mechanism and the lower slurry distributing mechanism through the slurry supply device, slurry distributed by the upper slurry distributing mechanism is pressed on the lower layer grid cloth to form a bottom material layer, the lower layer grid cloth and the bottom material layer move backwards along with the forming section conveyor, a grouting device is arranged in front of the plate adding device, mortar is filled in a grouting gap between the side belt and the composite wallboard, when the upper layer grid cloth passes through the plate adding device, the core plate is placed on the bottom material layer through the plate adding device, mortar is filled in a gap to be filled between two adjacent core plates through the crack slurry distributing mechanism, slurry falling from the upper slurry distributing mechanism forms an upper material layer on the upper surface of the core plate, the upper layer grid cloth passes through a redirection roller and then covers the upper layer material layer, the composite wallboard formed by the upper layer grid cloth, the core plate, the bottom material layer and the lower layer grid cloth pass through a channel between the electric roller I and the forming section conveyor, and the electric roller I is arranged to achieve the effect of compacting and compacting the upper layer of the composite wallboard so that the upper layer and the composite wallboard can be well leveled and the composite wallboard can be leveled, and the product can be leveled; in order to improve the automation level of the production line, a length measuring device and a cutting machine are arranged behind a forming section conveyor, the length of the wallboard moved out of the forming section conveyor is measured at the length measuring device and is cut off by the cutting machine, the cut wallboard is moved to a transverse straight belt conveyor after passing through an acceleration roller way, and the wallboard on the transverse straight belt conveyor is moved away by a forklift.
Of course, the above description is not limited to the above examples, and the technical features of the present invention that are not described in the present application can be implemented by or using the prior art, which is not described herein again; the above embodiments and drawings are only used for illustrating the technical solutions of the present invention and are not intended to limit the present invention, and the present invention has been described in detail with reference to the preferred embodiments, and those skilled in the art should understand that changes, modifications, additions or substitutions made by those skilled in the art within the spirit of the present invention should also belong to the protection scope of the claims of the present invention.
Claims (7)
1. The utility model provides a composite wall panel production line which characterized in that: the device comprises a forming section conveyor (18), a grid cloth uncoiler I (16) positioned in front of the forming section conveyor and a grid cloth uncoiler II (15) positioned above the forming section conveyor, wherein a lower layer of grid cloth (19) is wound on the grid cloth uncoiler I, an upper layer of grid cloth (27) is wound on the grid cloth uncoiler II, the uncoiled lower layer of grid cloth extends from front to back along the conveying surface of the forming section conveyor, a lower slurry distribution mechanism (21), a plate adding device (32), a seam filling slurry distribution mechanism (33), a slurry feeding mechanism (31), a direction changing roller (29) and an electric roller I (30) which are sequentially arranged from front to back are arranged above the forming section conveyor, the vertical distance between the electric roller I and the conveying surface of the forming section conveyor is consistent with the thickness of a composite wallboard, the uncoiled lower layer of grid cloth bypasses the direction changing roller (29) and then extends backwards, and the lower slurry distribution mechanism and the slurry feeding mechanism are respectively communicated with a slurry feeding device;
the left side and the right side of the conveying surface of the forming section conveyor are respectively provided with a side belt (20), and grouting gaps are respectively arranged between the side belts and the composite wall plate.
2. A composite wallboard production line in accordance with claim 1 wherein: the plate adding device comprises a support stretching over the forming section conveyor and a plurality of supporting rollers (26) arranged on the support in sequence along the inclined direction, the rear end of an inclined plane formed by each supporting roller is lower than the front end of the inclined plane, and the inclined plane formed by each supporting roller is opposite to the conveying surface of the forming section conveyor in the front-back direction.
3. A composite wallboard production line according to claim 1 and wherein: the thick liquids that cloth thick liquids mechanism laid down form the bottom bed of material on lower floor's net cloth, cloth thick liquids mechanism (21) down and add and be provided with the electronic roller II (22) that are located lower floor's net cloth top between the board device, and the vertical distance between electronic roller II and the lower floor's net cloth is unanimous with the thickness on bottom bed of material.
4. A composite wall panel production line according to claim 3, wherein: a fixed-thickness roller (25) is arranged between the plate adding device and the slurry feeding mechanism, a vibration platform (23) is arranged below the fixed-thickness roller, the lower layer of grid cloth (19) is supported on the upper surface of the vibration platform, and a core plate (24) which slides off by the plate adding device passes through a fixed-thickness channel formed between the fixed-thickness roller and the vibration platform along with the lower layer of grid cloth.
5. A composite wallboard production line in accordance with claim 1 wherein: the rear of electronic roller I still is equipped with leveling device (28), and leveling device's lower surface, shaping section conveyer's conveying face, the side belt of the left and right sides form the design passageway with the compound wallboard adaptation.
6. A composite wallboard production line in accordance with claim 1 wherein: the mortar feeding device comprises a plurality of mixers (17), and a water feeding device and an aggregate feeding device which are communicated with the mixers, wherein the aggregate feeding device comprises a metering bin (7), a sand bin (1), a cement bin (2), a fly ash bin (3) and a gypsum powder bin (4), discharge ports of the sand bin, the cement bin, the fly ash bin and the gypsum powder bin are respectively communicated with a feed port of the metering bin (7) through a screw conveyer, a mortar mixer (8) is arranged below the metering bin, and the discharge port of the metering bin is communicated with the feed port of the mortar mixer;
a first buffer bin (9) is communicated below the mortar mixer, a lifter (10) is arranged on one side of the first buffer bin, a discharge opening communicated with a packaging machine and a feeding screw for feeding materials to a feeding opening of the lifter are arranged at the bottom of the first buffer bin (9);
the discharge gate intercommunication of lifting machine is provided with second surge bin (11), and the discharge gate of second surge bin (11) is connected with branch material screw (12), divides the material screw to be equipped with a plurality of discharge gates, and divides every discharge gate of material screw all to connect a measurement screw (13), every measurement screw correspond and connect one mixer (17).
7. The composite wallboard production line of claim 6, wherein: the one end that divides the material screw machine to keep away from the second surge bin is equipped with retrieves the material mouth, retrieve the material mouth and communicate through retrieving the pan feeding mouth of screw machine (14) and lifting machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221282409.3U CN217597399U (en) | 2022-05-26 | 2022-05-26 | Composite wallboard production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221282409.3U CN217597399U (en) | 2022-05-26 | 2022-05-26 | Composite wallboard production line |
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| Publication Number | Publication Date |
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| CN217597399U true CN217597399U (en) | 2022-10-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221282409.3U Active CN217597399U (en) | 2022-05-26 | 2022-05-26 | Composite wallboard production line |
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| CN (1) | CN217597399U (en) |
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2022
- 2022-05-26 CN CN202221282409.3U patent/CN217597399U/en active Active
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