CN217576921U - Automatic logistics equipment for steel pipe hot galvanizing pretreatment - Google Patents
Automatic logistics equipment for steel pipe hot galvanizing pretreatment Download PDFInfo
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- CN217576921U CN217576921U CN202220487510.6U CN202220487510U CN217576921U CN 217576921 U CN217576921 U CN 217576921U CN 202220487510 U CN202220487510 U CN 202220487510U CN 217576921 U CN217576921 U CN 217576921U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 32
- 239000010959 steel Substances 0.000 title claims abstract description 32
- 238000005246 galvanizing Methods 0.000 title claims abstract description 13
- 238000007599 discharging Methods 0.000 claims abstract description 38
- 238000000034 method Methods 0.000 claims abstract description 20
- 230000008569 process Effects 0.000 claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims description 34
- 238000007789 sealing Methods 0.000 claims description 19
- 238000003860 storage Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 9
- 239000000725 suspension Substances 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims 1
- 239000002253 acid Substances 0.000 abstract description 3
- 239000003595 mist Substances 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 abstract 1
- 230000003862 health status Effects 0.000 abstract 1
- 238000007747 plating Methods 0.000 description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- 230000005389 magnetism Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Abstract
The utility model discloses an automatic logistics equipment of steel pipe hot-galvanize pretreatment, including sealed room and unloading station, its characterized in that: contain feeding ground rail car, hanger, automatic commodity circulation RGV car, technology pond and ejection of compact overhead door in the sealed room, the unloading station contains automatic belting, automatic discharge device and automatic counting assembly of plucking, the beneficial effects of the utility model: can effectually prevent that the acid mist from leaking, can realize the automatic row of steel pipe through automatic discharging device and automatic counting device and arrange and count to the complete galvanizing work of efficient, and whole process realizes automated processing completely, need not manual operation, has not only ensured staff's health status and has still improved work efficiency.
Description
Technical Field
The utility model relates to a hot-galvanize technical field specifically is an automatic logistics equipment of steel pipe hot-galvanize pretreatment.
Background
The pretreatment production process on the steel pipe hot galvanizing production line generally comprises the working procedures of feeding, pickling, washing, plating assisting, discharging, drying and the like, and on the current steel pipe production line, because an acidic pretreatment solvent is adopted, a pretreatment process pool is generally covered by a closed sealed room, personnel need to manually carry out pretreatment operation in the sealed room, and the operation environment is relatively severe. After the steel pipes come out of the sealing room, the steel pipes need to be aligned, counted and fed before the drying process, the process also needs manual participation, and automatic operation cannot be realized.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic logistics equipment of steel pipe hot-galvanize pretreatment to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the automatic logistics equipment for the steel pipe hot galvanizing pretreatment comprises a sealed room and a blanking station, wherein the sealed room comprises a feeding ground rail vehicle, a hanger, an automatic logistics RGV vehicle, a process pool and a discharging lifting door, the blanking station comprises an automatic belt picking device, an automatic discharging device and an automatic counting device, the process pool, the automatic logistics RGV vehicle and the discharging lifting door are provided with a plurality of numbers, the discharging lifting door can be accommodated in an accommodating groove below a flexible sealing wall, and the automatic logistics RGV vehicle can pass through an upper hole after the discharging lifting door is retracted;
the feeding ground rail vehicle is a double-station ground rail vehicle, the double stations of the feeding ground rail vehicle are symmetrically arranged side by side, one side of the feeding ground rail vehicle is an empty hanger station, the other side of the feeding ground rail vehicle is a material carrying station, door stops are arranged on the front side and the rear side of the feeding ground rail vehicle, and a feeding hole of the sealed room is the same as the door stops in size;
the hanging tool is specifically a hanging tool, lifting arms are arranged on two sides of the hanging tool and are connected with hanging strips through buckles, a lifting beam is arranged on the top of the hanging tool, and a fixed lifting point and a movable lifting point are arranged on the lifting beam;
the automatic logistics RGV slides on a suspension beam of the sealed house and is movably connected with the hanger through a lifting hook;
the process pool is positioned right below the suspension beam, the discharging lifting door comprises a main beam and a flexible sealing wall, the main beam is positioned at the top of the flexible sealing wall, and a material receiving groove is arranged below the flexible sealing wall;
the automatic belt picking device comprises a base, a lifting mechanism, a translation mechanism, a jacking mechanism and a magnetic attraction mechanism, wherein a supporting plate is arranged at the top end of the base, and the translation mechanism is arranged at the top end of the supporting plate;
the automatic discharging device comprises a temporary storage area, a horizontal conveying section, a sliding frame and a discharging end, wherein a winch is installed at the temporary storage area, a winch belt is installed on the winch and is arranged in the temporary storage area, the winch controls the winch belt to ascend or descend in the temporary storage area, a conveying belt is fixedly installed on the horizontal conveying section, one end of the sliding frame is flush with the conveying belt, the discharging end is provided with a rotating shaft, a plurality of driving plates and discs are installed on the rotating shaft, and a tensioning wheel is fixed on the winch;
the automatic counting device is specifically a collecting sensor, is arranged on the drive plate and the rotating shaft and is used for calculating the number of the steel pipes which are actually dialed and calculating and designing the number of the lifted steel pipes.
As a further aspect of the present invention: the lifting mechanism comprises a rack vertically installed in the base and a speed reducing motor connected with the supporting plate, a gear is installed on an output shaft of the speed reducing motor and meshed with the rack, and the supporting plate ascends or descends along the base along with the rotation of the speed reducing motor.
As a further aspect of the present invention: the jacking mechanism comprises a lifting cylinder installed in the base.
As a further aspect of the present invention: the process pool, the automatic logistics RGV vehicle and the discharging lifting door are provided with a plurality of numbers, the discharging lifting door can be stored in the storage groove below the flexible sealing wall, and the automatic logistics RGV vehicle can pass through the upper hole after the discharging lifting door is stored.
As a further aspect of the present invention: the backup pad slidable mounting is on the base, install the several compression roller in the backup pad, and the compression roller with base sliding connection.
As a further aspect of the present invention: translation mechanism is including installing the translation cylinder on the base top, magnetism is inhaled the mechanism and is included the electro-magnet and be used for carrying on the frame is inhaled to the magnetism of electro-magnet, magnetism is inhaled frame fixed connection chromium plating stick, translation cylinder is inhaled the mechanism through chromium plating stick and magnetism and is connected.
As a further aspect of the present invention: the balladeur train is the tilting design, and one end and conveyer belt parallel and level, the other end and pivot parallel and level, and wherein the level of pivot is less than the level of conveyer belt, and the bottom of balladeur train is provided with telescopic bracing piece, can be used for adjusting the inclination of balladeur train.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the door stops and the discharging lifting doors arranged at the front and the back of the feeding ground rail car can effectively ensure that acid mist in the sealed room cannot leak in the process of technological treatment of the steel pipe, thereby effectively ensuring the safety of a working environment;
2. the working efficiency can be effectively improved by configuring a plurality of groups of automatic logistics RGV vehicles and double-station ground rail vehicles;
3. the whole hanging strip and the hanger can be completely separated through the automatic hanging strip picking device, and the separated hanging strip can automatically return, so that the influence on subsequent work is reduced;
4. automatic discharging and counting of the steel pipes can be achieved through the automatic discharging device and the automatic counting device, efficient complete galvanizing work is achieved, automatic processing is achieved completely in the whole process, manual operation is not needed, the health condition of workers is guaranteed, and work efficiency is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural view of the automatic tape picking device of the present invention;
fig. 3 is a sectional view of the automatic tape picking device of the present invention;
FIG. 4 is a schematic view of an automatic discharging device.
In the figure: 1. sealing the house; 2. a blanking station; 3. a feeding ground rail vehicle; 4. a hanger; 5. an automated logistics RGV vehicle; 6. a process pool; 7. a discharge lifting door; 8. automatically picking up a belt device; 801. a base; 802. a lifting mechanism; 803. a translation mechanism; 804. a jacking mechanism; 805. a magnetic attraction mechanism; 9. an automatic discharge device; 10. an automatic counting device; 11. a door stop.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, in an embodiment of the present invention, an automatic logistics apparatus for steel tube hot galvanizing pretreatment includes a sealed room 1 and a blanking station 2, the sealed room 1 includes a feeding ground rail car 3, a hanger 4, an automatic logistics RGV car 5, a process pool 6 and a discharging lifting gate 7, the blanking station 2 includes an automatic belt picking device 8, an automatic discharging device 9 and an automatic counting device 10, the number of the process pool, the automatic logistics RGV car and the discharging lifting gate is several, the discharging lifting gate can be accommodated in an accommodating groove below a flexible sealing wall, and the automatic logistics RGV car can pass through a hole above the discharging lifting gate after the discharging lifting gate is retracted; the feeding ground rail car 3 is a double-station ground rail car, the double stations of the feeding ground rail car are symmetrically arranged side by side, one side of the feeding ground rail car is an empty hanger station, the other side of the feeding ground rail car is a material carrying station, door stops 11 are arranged on the front side and the rear side of the feeding ground rail car 3, and a feeding hole of the sealed room 1 is the same as the door stops 11 in size; the hanging tool 4 is specifically a hanging tool, lifting arms are arranged on two sides of the hanging tool and are connected with hanging strips through buckles, a lifting beam is arranged at the top of the hanging tool, the process pool 6 is located right below the lifting beam, the discharging lifting door 7 comprises a main beam and a flexible sealing wall, the main beam is located at the top of the flexible sealing wall, and a material receiving groove is arranged below the flexible sealing wall; the automatic belt picking device 8 comprises a base 801, a lifting mechanism 802, a translation mechanism 803, a jacking mechanism 804 and a magnetic attraction mechanism 805, wherein a supporting plate is arranged at the top end of the base 801, and the translation mechanism 803 is arranged at the top end of the supporting plate; automatic discharging device 9 includes buffer, horizontal transport section, balladeur train and discharge end, the department of keeping in installs the hoist engine, installs the hoist belt on the hoist engine, the hoist belt is arranged in the buffer, hoist engine control hoist belt rises or descends in the buffer, horizontal transport section fixed mounting has the conveyer belt, the one end and the conveyer belt parallel and level of balladeur train, the pivot is installed to the discharge end, install several driver plate and disc in the pivot, be fixed with the tight wheel that rises on the hoist engine, automatic counting assembly 10 specifically is the acquisition sensor, and all has the setting in driver plate and pivot for the calculation is actually dialled the steel pipe radical and is used for the calculation design and mentions the steel pipe radical.
It should be noted that the number of the process tank 6, the automatic logistics RGV vehicle 5 and the discharge lifting gate 7 is several, the discharge lifting gate 7 can be received in a receiving groove below the flexible sealing wall, and the automatic logistics RGV vehicle 5 can pass through the upper aperture after the discharge lifting gate 7 is retracted.
It is noted that the lifting mechanism 802 includes a rack vertically installed in the base 801 and a gear motor connected to the support plate, an output shaft of the gear motor is provided with a gear, the gear is engaged with the rack, and the support plate is lifted or lowered along the base 801 along with the rotation of the gear motor.
It should be noted that the translation mechanism 803 includes a translation cylinder installed on the top end of the base 801, the magnetic attraction mechanism 805 includes an electromagnet and a magnetic attraction rack for carrying the electromagnet, the magnetic attraction rack is fixedly connected to the chrome plating rod, and the translation cylinder is connected to the magnetic attraction mechanism 805 through the chrome plating rod.
It is noted that the jacking mechanism 804 includes a lifting cylinder installed in the base 801, the supporting plate is slidably installed on the base 801, a plurality of pressing rollers are installed on the supporting plate, and the pressing rollers are slidably connected with the base 801.
It is worth noting that the balladeur train is the tilting design, and one end and conveyer belt parallel and level, the other end and pivot parallel and level, and wherein the horizontal height of pivot is less than the horizontal height of conveyer belt, and the bottom of balladeur train is provided with telescopic bracing piece, can be used for adjusting the inclination of balladeur train.
Example (b):
as shown in fig. 1-2, a steel pipe to be galvanized is filled in the sealed room 1 by the feeding ground rail car 3, and the door stoppers 11 arranged on the front side and the rear side of the feeding ground rail car 3 can keep the inside of the sealed room 1 in a sealed state all the time before feeding and after feeding, so as to avoid the leakage of acid mist; after the feeding ground rail car 3 is filled with steel pipes and enters the sealing room 1, the automatic material flow RGV car 5 lifts the hanger 4, and then the hanger is moved into the process pool 6 through the suspension beam for processing; then the discharging lifting door 7 descends to open the sealing room 1, the automatic logistics RGV vehicle 5 lifts the hanger 4 with the steel pipes again and conveys the hanger 4 to a discharging station, the hanger 4 and the steel pipes are placed on a support frame of the automatic picking device 8, the lifting mechanism 804 controls the translation mechanism 803 to ascend, then the translation mechanism 803 works, the electromagnet is controlled to move to a specified position through a chromium-plated rod, the lifting mechanism 804 controls the electromagnet to ascend, the electromagnet is enabled to be in contact with a hanging strip hanging plate on the hanger 4 after being electrified, then the translation cylinder 804 performs reset work, the speed reduction motor resets to drive the support plate to descend to reach the position, the electromagnet is demagnetized, hanging falls, the whole action of the equipment is completed, automatic hanging change is realized, the labor intensity is reduced, and the safety of production operation is improved.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. The utility model provides an automatic logistics equipment of steel pipe hot-galvanize pretreatment, includes sealed room (1) and unloading station (2), its characterized in that: the sealing room (1) comprises a feeding ground rail vehicle (3), a hanging tool (4), an automatic logistics RGV vehicle (5), a process pool (6) and a discharging lifting door (7), and the discharging station (2) comprises an automatic belt shifting device (8), an automatic discharging device (9) and an automatic counting device (10);
the feeding ground rail car (3) is a double-station ground rail car, the double stations of the feeding ground rail car are symmetrically arranged side by side, one side of the feeding ground rail car is an empty hanger station, the other side of the feeding ground rail car is a material carrying station, door stoppers (11) are arranged on the front side and the rear side of the feeding ground rail car (3), and a feeding port of the sealed room (1) is the same as the door stoppers (11) in size; the hanger (4) is specifically a lifting appliance, lifting arms are arranged on two sides of the lifting appliance, and the lifting arms are connected with lifting belts through buckles; the automatic logistics RGV vehicle (5) slides on a suspension beam of the sealed house (1) and is movably connected with the hanging tool (4) through a lifting hook: the process pool (6) is positioned under the cantilever beam, the discharging lifting door (7) comprises a main beam and a flexible sealing wall, the main beam is positioned at the top of the flexible sealing wall, and a material receiving groove is arranged below the flexible sealing wall; the automatic belt shifting device (8) is composed of a support frame (801), a rotary swing arm mechanism (802), a moving module (803), a lifting mechanism (804) and a belt hanging baffle assembly (805), the support frame (801) is used for supporting the hanger (4), the rotary swing arm mechanism (802) comprises an upright post and a swing arm, the moving module (803) is slidably mounted on the swing arm, and the lifting mechanism (804) is fixedly mounted at the bottom of the moving module (803); the automatic discharging device (9) comprises a temporary storage area, a horizontal conveying section, a sliding frame and a discharging end, wherein a winch is installed in the temporary storage area, a winch belt is installed on the winch and arranged in the temporary storage area, the winch controls the winch belt to ascend or descend in the temporary storage area, a conveying belt is fixedly installed on the horizontal conveying section, one end of the sliding frame is flush with the conveying belt, a rotating shaft is installed at the discharging end, a plurality of driving plates and discs are installed on the rotating shaft, and a tensioning wheel is fixed on the winch; the automatic counting device (10) is a collecting sensor, is arranged on the drive plate and the rotating shaft and is used for calculating the number of the steel pipes which are actually dialed and calculating and designing the number of the lifted steel pipes.
2. The automatic logistics equipment for steel pipe hot galvanizing pretreatment according to claim 1, is characterized in that: the process pool (6), the automatic material flow RGV vehicle (5) and the discharging lifting doors (7) are a plurality of in number, the discharging lifting doors (7) can be stored in the storage groove below the flexible sealing wall, and the automatic material flow RGV vehicle (5) can be passed through the upper hole after the discharging lifting doors (7) are stored.
3. The automatic logistics equipment for steel pipe hot galvanizing pretreatment according to claim 1, is characterized in that: the lifting belt is provided with a lifting plate, the lifting plate is connected with a lifting arm in a buckled mode, the moving module (803) is composed of a sliding rail and a sliding block, the lifting mechanism (804) is fixedly connected with the bottom of the sliding block, the lifting mechanism comprises a motor and a threaded lead screw, the motor drives the threaded lead screw, a hook plate is fixedly installed at the bottom of the threaded lead screw, and the hook plate can drive the lifting plate to move to realize belt shifting.
4. The automatic logistics equipment for steel pipe hot galvanizing pretreatment according to claim 1, is characterized in that: the balladeur train is the tilting design, and one end and conveyer belt parallel and level, the other end and pivot parallel and level, and wherein the level of pivot is less than the level of conveyer belt, and the bottom of balladeur train is provided with telescopic bracing piece, can be used for adjusting the inclination of balladeur train.
5. The automatic logistics equipment for steel pipe hot galvanizing pretreatment according to claim 1, is characterized in that: the driving plate is a rolling plate with tooth grooves at the edge, and the size of the tooth grooves is matched with the diameter of the steel pipe.
6. The automatic logistics equipment for steel pipe hot galvanizing pretreatment according to claim 1, is characterized in that: the temporary storage area is a trapezoidal storage tank, and the width of the notch is larger than that of the tank bottom.
7. The automatic logistics equipment for steel pipe hot galvanizing pretreatment according to claim 1, characterized in that: and the process tanks (6) are sequentially and linearly arranged along the extension direction of the cantilever beam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220487510.6U CN217576921U (en) | 2022-03-08 | 2022-03-08 | Automatic logistics equipment for steel pipe hot galvanizing pretreatment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220487510.6U CN217576921U (en) | 2022-03-08 | 2022-03-08 | Automatic logistics equipment for steel pipe hot galvanizing pretreatment |
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| Publication Number | Publication Date |
|---|---|
| CN217576921U true CN217576921U (en) | 2022-10-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220487510.6U Active CN217576921U (en) | 2022-03-08 | 2022-03-08 | Automatic logistics equipment for steel pipe hot galvanizing pretreatment |
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| CN (1) | CN217576921U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114560246A (en) * | 2022-03-08 | 2022-05-31 | 徐州瑞马智能技术有限公司 | Automatic logistics equipment for steel pipe hot galvanizing pretreatment |
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2022
- 2022-03-08 CN CN202220487510.6U patent/CN217576921U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114560246A (en) * | 2022-03-08 | 2022-05-31 | 徐州瑞马智能技术有限公司 | Automatic logistics equipment for steel pipe hot galvanizing pretreatment |
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Address after: No. 35 Chuangye Road, Economic and Technological Development Zone, Xuzhou City, Jiangsu Province, 221122 Patentee after: Xuzhou Ruima Intelligent Technology Co.,Ltd. Country or region after: China Address before: 2213135 Chuangye Road, Xuzhou Economic and Technological Development Zone, Jiangsu Province Patentee before: XUZHOU REMARKABLE INTELLIGENT TECHNOLOGY CO.,LTD. Country or region before: China |