CN217564848U

CN217564848U - Full-automatic production line of steamed product

Info

Publication number: CN217564848U
Application number: CN202220790236.XU
Authority: CN
Inventors: 朱育华; 赵洪波
Original assignee: Shanghai Juwei Machinery Equipment Co ltd
Current assignee: Shanghai Juwei Machinery Equipment Co ltd
Priority date: 2022-04-07
Filing date: 2022-04-07
Publication date: 2022-10-14
Anticipated expiration: 2032-04-07

Abstract

The utility model provides a full-automatic production line of steamed product belongs to automatic steamed equipment technical field that boils. The utility model discloses a conveying mechanism unfreezes, souses mechanism, feed mechanism, steamed system of boiling, freezing mechanism and branch material packagine machine construct, and the conveying mechanism connection of unfreezing is pickled the mechanism material loading end, and feed mechanism connects and souses mechanism's unloading end and steamed system's material loading end of boiling, and feed mechanism includes material loading lifting machine and the buffer memory device of weighing, and freezing mechanism connects steamed system's unloading end, and branch material packagine machine constructs and connects freezing mechanism, the utility model discloses effectively realized the full automatization operation of steamed product production, improved the work efficiency and the production quality of steamed product production, reduced manufacturing cost, and device simple structure, it is easy and simple to handle.

Description

Full-automatic production line of steamed product

Technical Field

The utility model relates to a full automatic production line of steamed product belongs to automatic steamed equipment technical field that boils.

Background

The marinated meat product is a series of meat products made by putting fresh (frozen) livestock and poultry meat and edible byproducts into water containing salt, soy sauce and spices, and performing precooking, soaking, cooking, marinating and other processes. The marinated meat product is a traditional meat product which is deeply loved by consumers in China, has wide development prospect, and the marinated meat production industry continuously develops towards the industrialized, serialized and intelligent directions.

Most of the existing marinated products are produced by adopting a manual operation mode, and the manual operation marinating mode has the following defects:

1. the marinated products need to be cooked at high temperature, so that the operation environment is poor, the environmental temperature is high, and the health of operators is easily damaged;

2. the feeding of seasonings and the marinating time of marinated products are manually controlled, so that the production quality of the marinated products cannot be guaranteed;

3. the artificial production efficiency is low, and the production cost is high;

4. the safety and quality of the food cannot be guaranteed.

Based on the above-mentioned deficiency of the existing production method of marinated products, it is necessary to design a marinated product production line capable of realizing automatic processing of marinated products.

SUMMERY OF THE UTILITY MODEL

In view of the above prior art's shortcoming, the utility model aims to provide a full automatic production line of steamed product for solve among the prior art current steamed product production still adopt the form of artifical manual processing operation, production efficiency is low, and production quality can't obtain guaranteeing, can not satisfy the problem of market demand.

For realizing above-mentioned purpose and other relevant purposes, the utility model provides a full-automatic production line of steamed product, including unfreezing conveying mechanism, pickling mechanism, feed mechanism, steamed system of cooking, freezing mechanism and divide material packagine machine to construct, the conveying mechanism that unfreezes connects pickle the mechanism's feed end, feed mechanism connects pickle the mechanism's unloading end with steamed system's feed end of cooking, freezing mechanism connects steamed system's unloading end of cooking, divide material packagine machine to construct and connect freezing mechanism.

In an embodiment of the utility model, it rubs the machine and keeps in the funnel including dividing the material conveyer belt, rolling to pickle the mechanism, divide material conveyer belt one end to set up the raw materials conveyer belt, the conveying mechanism that unfreezes is connected to the raw materials conveyer belt, roll and rub the machine setting and just connect the material conveyer belt at dividing material conveyer belt one side and through the raw materials lifting machine, roll and rub quick-witted discharge gate department and set up the unloading conveyer belt, the unloading conveyer belt passes through the unloading lifting machine and connects the funnel of keeping in.

By adopting the technical scheme: the material conveying belt in the pickling mechanism conveys materials to the material separating conveying belt, the material separating conveying belt conveys the materials to the two sets of rolling and kneading machines respectively through the two sets of material lifting machines, the rolling and kneading machines rotate to fully mix the materials and pickling seasonings, the materials are conveyed to the blanking conveying belt through the rolling and kneading machines after being pickled, and the blanking conveying belt conveys the materials to the temporary storage hopper for storage through the blanking lifting machines.

In an embodiment of the utility model, the funnel below of keeping in sets up the material loading conveyer belt, and the material loading conveyer belt is connected feed mechanism.

By adopting the technical scheme: the material loading conveyer belt is arranged below the temporary storage funnel and connected with the material loading mechanism, and the material loading conveyer belt conveys the material in the temporary storage funnel to the material loading mechanism.

In an embodiment of the utility model, feed mechanism includes the material loading lifting machine and weighs the buffer memory device, and material loading conveyer belt and the buffer memory device of weighing are connected respectively to material loading lifting machine both ends, and the buffer memory device of weighing is connected steamed and is boiled the system material loading mouth.

By adopting the technical scheme: the material loading lifting machine promotes the material and carries to the buffer memory device that weighs, and the buffer memory device that weighs carries the material to bittern in the groove of cooking regularly and quantitatively.

In an embodiment of the utility model, the system is boiled to bittern includes that bittern boils groove, steam heating system, brine circulation system and reciprocating sieve, bittern boils the groove both ends and sets up feed inlet and discharge gate respectively, and the feed inlet is connected the buffer memory device of weighing, steam heating system boils the steam conduit of groove one side including setting up at the steam heating device of bittern boil tank bottom surface and setting up in bittern, bittern circulation system intercommunication bittern boils groove both ends and reciprocating sieve, the reciprocating sieve sets up in bittern and boils groove discharge gate department, and the reciprocating sieve is connected conveyer belt in the freezing mechanism.

By adopting the technical scheme: after the material enters the marinating tank, a steam pipeline on one side of the marinating tank inputs high-temperature steam into a steam heating device through a steam adjusting pipeline, the high-temperature steam is used for heating the bottom surface of the marinating tank to realize marinating of the material, five steam heating devices are arranged on the bottom surface of the marinating tank to form five different heating zones, the temperature of each heating zone can be controlled independently, the material is conveyed rightwards through a spiral material pushing shaft in the marinating tank at a constant speed, the material is subjected to different marinating through the five heating zones in sequence, after the marinating of the material is finished, the material is conveyed to a discharge port on one side of the marinating tank through the spiral material pushing shaft and enters a vibrating screen through the discharge port, the brine moves along with the material in the marinating tank in the marinating process of the material, the brine circularly flows through a brine circulating system in the marinating process, meanwhile, the seasoning is quantitatively added into the brine through the brine circulating system to ensure that the flavor of the brine is consistent, and the brine is separated from the brine and the material after the marinating of the vibrating marinating product is finished.

As mentioned above, the utility model discloses a full-automatic production line of stew in soy sauce article has following beneficial effect:

the utility model discloses in set up the conveying mechanism that unfreezes, souse the mechanism, feed mechanism, thick gravy boils the system, freezing mechanism and branch material packagine machine construct, the conveying mechanism that unfreezes the material is carried, it souses and saves to the material to souse the mechanism, feed mechanism realizes the timing ration material loading of material, thick gravy boils the system and carries out thick gravy to the material and boils, freezing mechanism and the frozen packing of thick gravy product that branch material packagine machine constructs to make, the full automatization operation of thick gravy product production has effectively been realized, the work efficiency of thick gravy product production has been improved greatly, the production quality of thick gravy product has been guaranteed, the production cost is reduced, and the device simple structure, and is easy and simple to handle.

Drawings

Fig. 1 is a schematic view of an overall structure of a full-automatic production line for marinated products in an embodiment of the present invention.

Fig. 2 is a schematic top view of a fully automatic production line for marinated products according to an embodiment of the present invention.

Fig. 3 is a schematic view of a pickling mechanism of a full-automatic production line for marinated products in an embodiment of the present invention.

Fig. 4 is a schematic structural diagram of a stewing system of a full-automatic production line for stewed products in the embodiment of the present invention.

Wherein, 1, unfreezing the conveying mechanism; 2. a pickling mechanism; 20. a raw material conveyer belt; 21. a raw material hoister; 22. a rolling and kneading machine; 23. a material separating conveyer belt; 24. a temporary storage funnel; 25. a feeding conveyer belt; 26. a discharging hoister; 27. blanking a conveying belt; 3. a feeding mechanism; 30. a feeding elevator; 31. a weight buffer device; 4. a marinating system; 40. a marinating trough; 41. a steam heating system; 42. a brine circulating system; 43. vibrating screen; 5. a freezing mechanism; 6. divide material packagine machine to construct.

Detailed Description

The following description is provided for illustrative purposes, and other advantages and features of the present invention will become apparent to those skilled in the art from the following detailed description.

Please refer to fig. 1 to 4. It should be understood that the structure, ratio, size and the like shown in the drawings attached to the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any structure modification, ratio relationship change or size adjustment should still fall within the scope that the technical content disclosed in the present invention can cover without affecting the function that the present invention can produce and the purpose that the present invention can achieve. Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for convenience of description, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof may be made without substantial technical changes, and the present invention is also regarded as the scope of the present invention.

Please refer to fig. 1 to 4, the utility model provides a full-automatic production line of marinated products, including unfreezing conveying mechanism 1, pickling mechanism 2, feed mechanism 3, marinating system 4, freezing mechanism 5 and branch material packagine machine construct 6, unfreezing conveying mechanism 1 connects pickling mechanism 2 material loading end, pickling mechanism 2 includes branch material conveyer belt 23, tumbling machine 22 and temporary storage funnel 24, branch material conveyer belt 23 one end sets up raw material conveyer belt 20, raw material conveyer belt 20 connects unfreezing conveying mechanism 1, tumbling machine 22 sets up in branch material conveyer belt 23 one side and connects branch material conveyer belt 23 through raw material elevator 21, tumbling machine 22 discharge gate department sets up unloading conveyer belt 27, unloading conveyer belt 27 connects temporary storage funnel 24 through unloading elevator 26, material loading conveyer belt 25 sets up below temporary storage funnel 24, material loading mechanism 3 is connected to material loading mechanism 25, feed mechanism 3 is connected to material loading mechanism 3 feed mechanism 2 material unloading end and marinating system 4 material loading end, feed mechanism 3 includes material loading elevator 30 and weighing buffer device 31, two ends of loading elevator 30 connect buffer memory conveyer belt 25 and weighing device 31, the two ends of upper feeding buffer memory weighing system 4 respectively, the vibration weighing device 31 connects the brine boiling system 4 material loading end and marinating system 4 material loading end, the brine boiling system 4 material loading end sets up steam boiling system heating system 40, the steam boiling system is connected to set up steam heating system 40, brine heating system 40 and two steam boiling system heating tank 43, brine boiling mechanism 40, two sides of brine boiling mechanism 40 are connected, two sides of brine boiling system 40 are connected, the brine boiling system 40 and two sides of brine boiling mechanism 43, the material separating and packaging mechanism 6 is connected with the freezing mechanism 5.

The working principle of the full-automatic production line of marinated products is as follows: when the production of the marinated products is carried out, frozen marinated product raw materials enter the unfreezing conveying mechanism 1, the unfreezing conveying mechanism 1 unfreezes the materials and conveys the materials to the pickling mechanism 2, the raw material conveying belt 20 in the pickling mechanism 2 conveys the materials to the material separating conveying belt 23, the material separating conveying belt 23 conveys the materials to the two sets of rolling and kneading machines 22 through the two sets of raw material lifting machines 21 respectively, the rolling and kneading machines 22 rotate to fully and uniformly mix the materials and pickling seasonings, the materials are conveyed to the blanking conveying belt 27 through the rolling and kneading machines 22 after being pickled, the materials are conveyed to the temporary storage hopper 24 through the blanking conveying belt 27 through the blanking lifting machine 26, the temporary storage hopper 24 puts the materials on the blanking conveying belt 25 regularly and quantitatively, the materials are conveyed to the feeding conveying belt 25 through the feeding conveying belt 30, the materials are lifted and conveyed to the weighing caching device 31 through the feeding lifting machine 30, the control box in the weighing caching device 31 controls the conveying belt to move at a constant speed, the materials are flatly paved on the conveying belt, the sensor between the bottom frame and the support weighs the materials entering the conveying belt in the feeding process, the control box controls the conveying belt to stop running after the materials on the conveying belt reach the set weight, meanwhile, the material elevator stops feeding the materials to the weighing cache device, the materials with the set weight are cached on the conveying belt at the moment, when the materials need to be fed in the stewing system 4, the control box controls the conveying belt to continue running, the conveying belt conveys the materials to the stewing groove 40, after the materials enter the stewing groove 40, a steam pipeline on one side of the stewing groove 40 inputs high-temperature steam into a steam heating device through a steam adjusting pipeline, the bottom surface of the stewing groove 40 is heated by the high-temperature steam to realize stewing of the materials, and five steam heating devices are arranged on the bottom surface of the stewing groove 40 to form five different heating zones, each heating zone can independently control the temperature, materials are conveyed to the right side by a spiral material pushing shaft in a stewing tank 40 at a constant speed, the materials are sequentially subjected to different stewing through five heating zones, after the stewing of the materials is finished, the materials are conveyed to a discharge hole on one side of the stewing tank 40 by the spiral material pushing shaft and discharged into a vibrating screen 43 through the discharge hole, brine moves along with the materials in the stewing tank 40 in the stewing process of the materials, the brine circularly flows through a brine circulating system 42 in the stewing process from the stewing process, meanwhile, seasonings are quantitatively added into the brine through the brine circulating system 42 to ensure the consistent flavor of the brine, the brine is separated from the brine and the spices through the vibrating screen 43 after the stewing of the brine products is finished, the separated brine products are conveyed to a freezing mechanism 5 through a conveying belt, the freezing mechanism 5 cools and freezes the brine, the frozen brine products are conveyed to a material distribution and packaging mechanism 6, and the frozen brine products are measured, weighed and packaged by the material distribution and packaging mechanism 6, so that the automatic production operation of the brine products is realized.

To sum up, the utility model discloses in set up the conveying mechanism that unfreezes, souse mechanism, feed mechanism, steamed system of boiling, freezing mechanism and branch material packagine machine construct, the conveying mechanism that unfreezes the material is unfrozen and is carried, it souses and saves the material to souse the mechanism, feed mechanism realizes the timing and quantitative material loading of material, steamed system of boiling carries out steamed the boiling to the material, the steamed goods frozen package that freezing mechanism and branch material packagine machine construct and will make, the full automatization operation of steamed goods production has effectively been realized, the work efficiency of steamed goods production is greatly improved, the production quality of steamed goods has been guaranteed, the production cost is reduced, and device simple structure, and easy and simple to handle. Therefore, the utility model effectively overcomes various defects in the prior art and has high industrial utilization value.

The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Any person skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.

Claims

1. The utility model provides a full-automatic production line of steamed product, its characterized in that, including unfreezing conveying mechanism (1), pickling mechanism (2), feed mechanism (3), thick soup boiling system (4), freezing mechanism (5) and branch material packagine machine construct (6), unfreeze conveying mechanism (1) and connect pickle mechanism (2) material loading end, feed mechanism (3) are connected pickle mechanism (2) unloading end with thick soup boiling system (4) material loading end, freezing mechanism (5) are connected thick soup boiling system (4) unloading end, divide material packagine machine construct (6) and connect freezing mechanism (5).

2. The full-automatic production line of marinated products according to claim 1, characterized in that: mechanism (2) of pickling is including dividing material conveyer belt (23), rolling and rubbing machine (22) and temporary storage funnel (24), divide material conveyer belt (23) one end to set up raw materials conveyer belt (20), and unfreezing conveying mechanism (1) is connected in raw materials conveyer belt (20), roll and rub machine (22) setting and just connect branch material conveyer belt (23) through raw materials lifting machine (21) in dividing material conveyer belt (23) one side, roll and rub machine (22) discharge gate department and set up unloading conveyer belt (27), unloading conveyer belt (27) are connected through unloading lifting machine (26) temporary storage funnel (24).

3. The fully automatic production line for marinated products according to claim 2, characterized in that: and a feeding conveyer belt (25) is arranged below the temporary storage funnel (24), and the feeding conveyer belt (25) is connected with the feeding mechanism (3).

4. The full-automatic production line of marinated products according to claim 3, characterized in that: feed mechanism (3) are including material loading lifting machine (30) and weighing buffer memory device (31), and material loading conveyer belt (25) and weighing buffer memory device (31) are connected respectively to material loading lifting machine (30) both ends, and system (4) material loading mouth is boiled in bittern in weighing buffer memory device (31) connection.

5. The full-automatic production line of marinated products according to claim 4, characterized in that: bittern system of cooking (4) including bittern boil groove (40), steam heating system (41), brine circulation system (42) and reciprocating sieve (43), bittern boils groove (40) both ends and sets up feed inlet and discharge gate respectively, and the feed inlet is connected weighing buffer memory device (31), steam heating system (41) are including setting up the steam heating device and the steam conduit who sets up in bittern boil groove (40) one side in bittern groove (40) bottom surface, bittern circulation system (42) intercommunication bittern boils groove (40) both ends and reciprocating sieve (43), reciprocating sieve (43) set up in bittern boil groove (40) discharge gate department, and reciprocating sieve (43) are connected the conveyer belt in freezing mechanism (5).