CN217553068U - Quantitative disc system - Google Patents
Quantitative disc system Download PDFInfo
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- CN217553068U CN217553068U CN202221721202.1U CN202221721202U CN217553068U CN 217553068 U CN217553068 U CN 217553068U CN 202221721202 U CN202221721202 U CN 202221721202U CN 217553068 U CN217553068 U CN 217553068U
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- power element
- material channel
- cutting
- spiral protective
- quantitative
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Abstract
The utility model belongs to the technical field of spiral protective sleeve production, in particular to a quantitative plate system, which comprises a cutting device, a material channel and a material cylinder device; the cutting device is positioned at one end of the material channel and is used for quantitatively cutting the spiral protective sleeve; the charging barrel device is positioned at the other end of the material channel and used for coiling the spiral protective sleeve; the cutting device comprises a cutter and a first power element, wherein the cutter is connected with the first power element and used for cutting the spiral protective sleeve under the driving of the first power element. The utility model discloses a dosage disc system is applicable to the manufacturing production, the packing of the spiral protective sheath product of all specifications, can realize that the different of spiral protective sheath cut off length automatic decide, the automatic of a spiral protective sheath feeding section of thick bamboo is alternative, need not during production to stop absolutely, practices thrift manpower and time.
Description
Technical Field
The utility model belongs to the technical field of the production of spiral protective sheath, particularly, the utility model relates to a quantitative dish system.
Background
The spiral protective sleeve is a protective sleeve manufactured by adopting a thermal winding, shaping and extruding process and is mainly installed outside electric wire and cable products. The spiral protective sleeve is extruded out, and is usually coiled during storage, so that the spiral protective sleeve is coiled into a coil. When the tray is used, the automatic tray charging barrel is generally adopted, so that the tray can be automatically charged, the space is saved, and the production speed is improved.
The existing automatic material coiling barrel needs to be taken and stopped after the material barrel is filled, manual cutting is carried out, manual taking is carried out, then manual secondary sorting, cutting and packaging are carried out according to the lengths required by different customers, and manpower and time are consumed.
SUMMERY OF THE UTILITY MODEL
In order to solve the above-mentioned problem at least partially, the utility model provides a quantitative dish system, its technical scheme as follows:
a quantitative tray system comprises a cutting device, a material channel and a material barrel device; the cutting device is positioned at one end of the material channel and is used for quantitatively cutting the spiral protective sleeve; the charging barrel device is positioned at the other end of the material channel and used for coiling the spiral protective sleeve; cutting device includes cut-off knife and first power component, the cut-off knife with first power component links to each other, is used for deciding spiral protective sheath under the drive of first power component.
The quantitative disk system as described above is more preferably: the cutter comprises a cutter holder and a cutter head; the cutter holder is provided with a guide groove and a cutting groove, and the cutting groove is positioned at one end of the guide groove; the first power element is installed at the end part of the cutter holder and connected with the cutter head, the cutter head is provided with a guide part and a cutting edge, the guide part is in sliding fit with the guide groove, and the cutting edge is meshed with the cutting groove.
The quantitative disk system as described above is more preferably: a through hole is formed in the cutter holder, is positioned between the guide groove and the cutting groove and is used for passing through a spiral protective sleeve; the passing hole is a circular hole, and the diameter of the passing hole is smaller than the width of the cutting edge.
The quantitative disk system as described above is more preferably: in spiral protective sheath supplied materials direction, the tip of current hole with be equipped with the buffering interval between the tool bit, the buffering interval is used for keeping in spiral protective sheath.
The quantitative disk system as described above is more preferably: the cross section of the material channel is in a circular ring shape, and the inner diameter of the circular ring shape is larger than the outer diameter of the outer contour of the spiral protective sleeve.
The quantitative disk system as described above is more preferably: the material channel alternating mechanism is connected with one end, close to the cutting device, of the material channel and is used for driving the material channel to swing in a plane.
The quantitative disk system as described above is more preferably: the material channel alternating mechanism comprises a second power element and a connecting piece; the material channel is respectively connected with the second power element and the connecting piece, the second power element is used for driving the material channel to swing in a plane, and the connecting piece is used for supporting the material channel.
The quantitative disk system as described above is more preferably: the connecting piece comprises a connecting seat, a supporting tube and a hinge rod; the connecting seat is arranged on the discharging machine body; the hinged rod is positioned below the material channel, one end of the hinged rod is hinged with the connecting seat, and the other end of the hinged rod is hinged with the material channel; the supporting tube is installed on the cut-off knife and extends into the material channel to support the material channel.
The quantitative disk system as described above is more preferably: the second power element is respectively hinged with the material channel and the discharging machine body, and the first power element and the second power element are both sliding table cylinders.
The quantitative disk system as described above is more preferably: the material channel is fixedly connected with the second power element, the first power element is a sliding table cylinder, and the second power element is a rotary cylinder.
The quantitative disk system as described above is more preferably: the charging barrel device comprises a placing table, a charging barrel and a third power element; the material cylinder is positioned on the placing platform, and the third power element is positioned in the placing platform, is connected with the bottom of the material cylinder and is used for driving the material cylinder to rotate.
The quantitative disk system as described above is more preferably: the number of the material cylinders is two, and the two material cylinders respectively correspond to the two limit positions of the material channel swing and are used for receiving the spiral protective sleeves from the material channel.
The quantitative disk system as described above is more preferably: the third power element is a motor, the number of the motors is two, and the two motors are in one-to-one correspondence with the two charging barrels and are coaxially connected with the charging barrels.
The quantitative disk system as described above is more preferably: the third power element is connected with the charging barrel through a speed regulating device, and the speed regulating device is any one or combination of a chain transmission device, a belt transmission device, a gear transmission device and a worm and gear transmission device.
The quantitative disk system as described above is more preferably: the device also comprises a programmable controller; the programmable controller is respectively connected with the first power element and the second power element and used for providing operation control.
The analysis can know, compare with prior art, the utility model discloses an advantage and beneficial effect lie in:
1. the utility model discloses in, spiral protective sheath is decided to first power component can drive the cut-off knife to avoid the manual work to cut off and the work load that artifical secondary was decided, be applicable to the manufacturing production, the packing of the spiral protective sheath product of all specifications, showing the degree of automation that promotes in the production of spiral protective sheath, practice thrift manpower and time, quick production.
2. The utility model discloses in, the material is said in turn the mechanism and can be driven the material and say and swing in the plane to in leading-in the feed cylinder of difference with the spiral protective sheath, realize automatic branch material in turn, and then continuity quick production promotes the degree of automation in the production of spiral protective sheath, solves the problem of artifical secondary letter sorting, practices thrift manpower and time.
3. The utility model discloses in, programmable controller can control the operation of first power component, second power component to each link when coordinating spiral protective sheath dish, the automatic of realizing that the different cutting length of spiral protective sheath is automatic to be decided, spiral protective sheath feeding section of thick bamboo is alternative, need not to stop during production.
Drawings
FIG. 1 is a schematic connection diagram of an automatic alternating quantitative tray system according to the present invention;
FIG. 2 is a schematic structural view of an automatic alternating quantitative tray system according to the present invention;
FIG. 3 is a schematic view of the internal structure of the cutting device of the present invention;
fig. 4 is a schematic view of the internal connection of the material channel of the present invention.
In the figure: 1-a control box; 2-a first power element; 3-a tool apron; 4-a cutter head; 5-material channel; 6-hinged lever; 7-a barrel; 8-placing a table; 9-a connecting seat; 10-a second power element; 11-a through hole; 12-support tube.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description of the present invention and do not require that the present invention must be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. The terms "connected" and "connected" used in the present invention should be understood in a broad sense, and may be, for example, either fixed or detachable; they may be directly connected or indirectly connected through intermediate members, and specific meanings of the above terms will be understood by those skilled in the art as appropriate.
In one embodiment of the present invention, as shown in fig. 1 and 2, a quantitative disk system is provided. Specifically, the quantitative tray system mainly includes a cutting device, a material passage 5, and a material barrel device. The cutting device is located one end of the material channel 5 and can cut the spiral protective sleeve quantitatively. The charging barrel device is positioned at the other end of the material channel 5 and can be used for coiling the spiral protective sleeve. Wherein, cutting device includes cut-off knife and first power component 2, and the cut-off knife links to each other with first power component 2, can decide spiral protective sheath under the drive of first power component 2.
In this embodiment, the spiral protective sheath is followed the extruder head ejection of compact after, gets into the cooling water and cools off the design, then goes out the entrance to a cave. The spiral protective sleeve passes through the cutting device after exiting from the hole and then enters the charging barrel device from the material channel 5 to be coiled. Cutting device includes cut-off knife and first power component 2, and spiral protective sheath is decided to first power component 2 can drive the cut-off knife to avoid the manual work to cut off and the work load that artifical secondary was decided, be applicable to the manufacturing production, the packing of the spiral protective sheath product of all specifications, show the degree of automation who promotes in the production of spiral protective sheath, practice thrift manpower and time, fast production.
As shown in fig. 2 and 3, in an embodiment of the present invention, the cutting knife includes a knife holder 3 and a knife head 4. Specifically, a guide groove and a cutting groove are formed in the tool apron 3, the cutting groove is located at one end of the guide groove, the first power element 2 is installed at the end portion of the tool apron 3 and connected with the tool bit 4, correspondingly, a guide portion and a cutting edge are formed in the tool bit 4, the guide portion is in sliding fit with the guide groove, and the cutting edge is meshed with the cutting groove. When cutting, the tool apron 3 can provide the direction for the tool bit 4 through the sliding fit of guide way and guide part, cuts out the grooving and cuts the sword interlock, cuts the sword promptly and can stretch into in the grooving to can ensure to cut off spiral protective sheath.
As shown in fig. 3, in an embodiment of the present invention, a passing hole 11 is formed on the cutter holder 3, and the passing hole 11 is located between the guiding groove and the cutting groove, and can be used for allowing the spiral protecting sleeve to pass through, so as to prevent the spiral protecting sleeve from deviating. Preferably, the passing hole 11 is a circular hole, so that the passing hole does not obstruct the advance of the spiral protective sleeve, the diameter of the passing hole 11 is smaller than the width of the cutting blade, and the spiral protective sleeve can be cut by the cutting blade when being located in the range of the passing hole 11.
Further, in this embodiment, in the direction of the spiral protective sheath supplied materials, a buffering space (L) is provided between the end of the passing hole 11 and the cutter head 4, and the buffering space can be used for temporarily storing the spiral protective sheath. Specifically, when the spiral protective sheath is cut to tool bit 4 next row, the spiral protective sheath of supplied materials direction still advances to can be hindered by tool bit 4, buffering spaced setting can make the spiral protective sheath that is hindered still be in current hole 11, thereby ensures that the spiral protective sheath can not break away from current hole 11 because of being cut.
As shown in fig. 1 and 4, in an embodiment of the present invention, the cross section of the material channel 5 is circular ring-shaped, and the circular ring-shaped inner diameter is larger than the outer diameter of the outer contour of the spiral protecting sleeve, so that the spiral protecting sleeve can move forward along the length direction of the material channel 5 without being blocked, and the spiral protecting sleeve is gently guided into the material cylinder device and is coiled by the material cylinder device.
As shown in fig. 1 to fig. 3, in the utility model discloses an embodiment, still include the material and say alternative mechanism, the material is said alternative mechanism and is said 5 one end that is close to cutting device with the material and link to each other, can drive the material and say 5 swing in the plane, thereby in leading-in the feed cylinder 7 of difference with the spiral protective sheath, realize automatic branch material in turn, after a feed cylinder 7 feeds and finishes, the material is said alternative mechanism and is said 5 and lead-in another feed cylinder 7 with the spiral protective sheath through the material, and then continuity short-term production, promote the degree of automation in the production of spiral protective sheath, solve the problem of artifical secondary letter sorting, the manpower is practiced thrift and the time.
Specifically, in the present embodiment, the material passage alternation mechanism comprises a second power element 10 and a connecting piece; the material channel 5 is respectively connected with a second power element 10 and a connecting piece, the second power element 10 is used for driving the material channel 5 to swing in a plane, and the connecting piece is used for providing support for the material channel 5.
As an embodiment of this embodiment, the second power element 10 is hinged to the material channel 5 and the material discharging machine body respectively. When the spiral protective sleeve is introduced into different charging barrels 7, the length of the second power element 10 is increased or reduced, and pushing force or pulling force is provided for the material channel 5 (pushing force is provided when the length of the second power element 10 is increased, pulling force is provided when the length is reduced), so that the material channel 5 can be promoted to swing in a plane. The second power element 10 can be any one of an air cylinder, an oil cylinder and a linear motor, and preferably, the second power element 10 is a sliding table air cylinder which can quickly act to shorten the action time of the material channel 5. Correspondingly, the first power element 2 is preferably a slipway cylinder, which enables the tool bit 4 to act more quickly, and the first power element 2 and the second power element 10 can use one set of air supply system, so that the number of auxiliary devices is reduced.
As another embodiment of this embodiment, the material channel 5 is fixedly connected to the second power element 10 (for example, by bolting, welding, bonding, etc., the material channel 5 and the second power element 10 are relatively stationary at the connection position), and the second power element 10 is a rotary cylinder. When the rotary cylinder swings, the rotary cylinder can directly drive the material channel 5 to swing, a complex transmission relation is not needed, and the action is more accurate.
Further, in the present embodiment, the connector includes a connection seat 9, a support tube 12, and a hinge lever 6. Specifically, connecting seat 9 installs on ejection of compact organism, is located cutting device's below, can provide mounted position for hinge bar 6, can also support cutting device. Articulated rod 6 is located the below that the material was said 5, and 6 one end of articulated rod is articulated with connecting seat 9 and is connected, the other end and material way 5 are articulated to be connected, not only can provide the support for material way 5, can also realize that the material is said 5 and is connected with the articulated of ejection of compact organism. The supporting tube 12 is installed on the cutting knife and extends into the material channel 5, and can provide a supporting function for the material channel 5.
As shown in fig. 1, in one embodiment of the present invention, the cartridge device comprises a holding table 8, a cartridge 7 and a third power element. The charging barrel 7 is located on the placing platform 8, the third power element is located in the placing platform 8 and connected with the bottom of the charging barrel 7, and the charging barrel 7 can be driven to rotate, so that the spiral protective sleeve is coiled.
Further, in this embodiment, the number of the material cylinders 7 is two, the two material cylinders 7 correspond to two limit positions of the material channel 5 in a swinging manner respectively, and can receive the spiral protection sleeves from the material channel 5, and the two material cylinders 7 correspond to two limit positions of the material channel 5 respectively, so that the material channel 5 can convey the spiral protection sleeves more accurately, and the control logic is simpler.
As an implementation scheme of this embodiment, the third power element is a motor, the number of the motors is two, the two motors correspond to the two charging barrels 7 one to one and are coaxially connected, the motors are directly connected to the charging barrels 7, and the rotation speed of the motors is the rotation speed of the charging barrels 7, and is more direct when the rotation speed is regulated.
As another embodiment of this embodiment, the third power element is connected to the barrel 7 through the speed adjusting device, the third power element is indirectly connected to the barrel 7, and the barrel 7 does not directly transmit the load to the third power element when rotating, so that the third power element can be protected. As an alternative, the third power element is a motor, and the speed adjusting device can be any one of a chain transmission device, a belt transmission device, a gear transmission device, a worm and gear transmission device or a combination thereof.
As shown in fig. 1, in an embodiment of the present invention, the present invention further includes a programmable controller. The programmable controller is arranged in the control box 1, is respectively connected with the first power element 2 and the second power element 10, and can control the operation of the first power element 2 and the second power element 10, thereby coordinating all links during the spiral protection of the sleeve disc. And the programmable logic controller can control the cutting device, the charging barrel device and the material channel alternating mechanism to operate according to preset parameters through PLC programming, so that the automatic cutting of different cutting lengths (20 m, 40m, 60m, 80m, 100m and the like) of the spiral protective sleeve and the automatic alternation of the feeding barrel 7 of the spiral protective sleeve are realized, and the cutting is not required during production. Specifically, the programmable controller can coordinate the material channel alternating mechanism, the charging barrel device and the discharging machine body, before the material channel 5 is alternated to the charging barrel 7, the charging barrel 7 rotates firstly to reach a preset rotating speed, and the extrusion production rate of the spiral protective sleeve is equal to the linear speed of the inner wall of the charging barrel when the charging barrel 7 rotates.
It will be appreciated by those skilled in the art that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of the invention or which are equivalent to the scope of the invention are embraced by the invention.
Claims (10)
1. A quantitative disk system, comprising:
the cutting device, the material channel and the material barrel device;
the cutting device is positioned at one end of the material channel and is used for quantitatively cutting the spiral protective sleeve;
the charging barrel device is positioned at the other end of the material channel and used for coiling the spiral protective sleeve;
the cutting device comprises a cutter and a first power element, wherein the cutter is connected with the first power element and used for cutting the spiral protective sleeve under the driving of the first power element.
2. The quantitative tray system of claim 1, wherein:
the cutter comprises a cutter holder and a cutter head;
the cutter holder is provided with a guide groove and a cutting groove, and the cutting groove is positioned at one end of the guide groove;
the first power element is installed at the end part of the cutter holder and connected with the cutter head, the cutter head is provided with a guide part and a cutting edge, the guide part is in sliding fit with the guide groove, and the cutting edge is meshed with the cutting groove.
3. Quantitative disc system according to claim 2, characterized in that:
a through hole is formed in the cutter holder, is positioned between the guide groove and the cutting groove and is used for passing through a spiral protective sleeve;
the passing hole is a circular hole, and the diameter of the passing hole is smaller than the width of the cutting edge;
in spiral protective sheath supplied materials direction, the tip of current hole with be equipped with the buffering interval between the tool bit, the buffering interval is used for keeping in spiral protective sheath.
4. The quantitative tray system of claim 1, wherein:
the cross section of the material channel is in a circular ring shape, and the inner diameter of the circular ring shape is larger than the outer diameter of the outer contour of the spiral protective sleeve.
5. The quantitative tray system of claim 1, wherein:
the cutting device is characterized by further comprising a material channel alternating mechanism, wherein the material channel alternating mechanism is connected with one end, close to the cutting device, of the material channel and is used for driving the material channel to swing in a plane;
the material channel alternating mechanism comprises a second power element and a connecting piece;
the material channel is respectively connected with the second power element and the connecting piece, the second power element is used for driving the material channel to swing in a plane, and the connecting piece is used for supporting the material channel.
6. The quantitative tray system of claim 5, wherein:
the connecting piece comprises a connecting seat, a supporting tube and a hinge rod;
the connecting seat is arranged on the discharging machine body;
the hinged rod is positioned below the material channel, one end of the hinged rod is hinged with the connecting seat, and the other end of the hinged rod is hinged with the material channel;
the supporting tube is installed on the cut-off knife and extends into the material channel to support the material channel.
7. The quantitative tray system of claim 6, wherein:
the second power element is hinged with the material channel and the discharging machine body respectively, and the first power element and the second power element are both sliding table cylinders; or
The material channel is fixedly connected with the second power element, the first power element is a sliding table cylinder, and the second power element is a rotary cylinder.
8. The quantitative tray system of claim 1, wherein:
the charging barrel device comprises a placing table, a charging barrel and a third power element;
the material cylinder is positioned on the placing table, and the third power element is positioned in the placing table, is connected with the bottom of the material cylinder and is used for driving the material cylinder to rotate;
the feed cylinder is two, two the feed cylinder is used for receiving respectively from the spiral protective sheath of material way.
9. The quantitative tray system of claim 8, wherein:
the third power elements are two motors, and the two motors are in one-to-one correspondence with the two charging barrels and are coaxially connected with the charging barrels; or
The third power element is connected with the charging barrel through a speed regulating device, and the speed regulating device is any one or combination of a chain transmission device, a belt transmission device, a gear transmission device and a worm and gear transmission device.
10. The quantitative tray system of claim 5, wherein:
the device also comprises a programmable controller;
and the programmable controller is respectively connected with the first power element and the second power element and is used for providing operation control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221721202.1U CN217553068U (en) | 2022-07-04 | 2022-07-04 | Quantitative disc system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221721202.1U CN217553068U (en) | 2022-07-04 | 2022-07-04 | Quantitative disc system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217553068U true CN217553068U (en) | 2022-10-11 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221721202.1U Active CN217553068U (en) | 2022-07-04 | 2022-07-04 | Quantitative disc system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217553068U (en) |
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2022
- 2022-07-04 CN CN202221721202.1U patent/CN217553068U/en active Active
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