CN217535318U - Lifting device of battery replacing equipment, battery replacing equipment comprising lifting device and battery replacing station - Google Patents
Lifting device of battery replacing equipment, battery replacing equipment comprising lifting device and battery replacing station Download PDFInfo
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- CN217535318U CN217535318U CN202220781556.9U CN202220781556U CN217535318U CN 217535318 U CN217535318 U CN 217535318U CN 202220781556 U CN202220781556 U CN 202220781556U CN 217535318 U CN217535318 U CN 217535318U
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Abstract
The utility model provides a trade lifting device of electric equipment and contain its trade electric equipment and trade the power station. The lifting device of the battery replacing equipment is arranged on a frame of the battery replacing equipment to drive a battery mounting part of the battery replacing equipment to lift, the lifting device comprises a driving part and a detection assembly, and the driving part is used for driving the battery mounting part of the battery replacing equipment to lift relative to the frame; the detection assembly comprises two fixing pieces arranged on the motion path and a follower arranged on the driving portion, the two fixing pieces are arranged on the motion path at intervals, and the follower is induced by the fixing pieces to detect the motion position of the driving portion. The detection assembly is arranged to detect the position of the driving part, so that the movement of the battery mounting part can be accurately controlled according to the movement condition of the driving part; or the position of the two fixing pieces is arranged, so that the stroke protection effect is realized. The follower is arranged on the driving part and has good synchronism with the driving part, so that the movement condition of the driving part detected by the detection assembly is accurate.
Description
Technical Field
The utility model relates to a trade the electric field, in particular to trade lifting devices of electric equipment.
Background
The battery of the existing electric automobile is generally installed in a fixed mode and a replaceable mode, the replaceable battery is generally movably installed, the battery can be taken down at any time to be replaced or charged, and the replaceable battery is installed on an automobile body after the replacement or charging is finished.
The existing automatic battery replacing device comprises a battery installation part for installing a battery and a lifting device for lifting the battery installation part, and the lifting device drives the battery installation part to lift so as to finish the replacement of the battery. When the battery is replaced by the conventional battery replacement equipment, the lifting control effect of a battery mounting part is poor.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is that battery installation department lift control effect is poor when trading battery equipment to change the battery among the prior art in order to overcome, provides a lift device who trades battery equipment and contains its trade battery equipment and trade the station.
The utility model discloses an above-mentioned technical problem is solved through following technical scheme:
a lifting device of a battery replacing device is arranged on a frame of the battery replacing device and comprises:
the driving part is used for driving a battery mounting part of the battery replacement equipment to lift relative to the frame, and the driving part is provided with a preset movement path;
the detection assembly comprises two fixing pieces arranged on the movement path and a follower arranged on the driving portion, the two fixing pieces are arranged on the movement path at intervals, and the follower is used for detecting the movement position of the driving portion through the induction of the fixing pieces.
In this technical scheme, when the follower of detection component follows the position that the drive division moved to and corresponds with the mounting, the mounting can sense the follower. The follower is arranged on the driving part to detect the movement of the driving part, so that the synchronism of the follower and the driving part is ensured, and the movement condition of the driving part detected by the driving part detection assembly is accurate.
The detection assembly can be used for detecting the movement position of the driving portion, detects the position of the battery installation portion through the position of the driving portion, achieves lifting detection of the battery installation portion, and then controls the movement of the driving portion according to the sensing signal of the fixing piece, and stops by controlling the driving portion, so that accurate control over movement of the battery installation portion is achieved.
In addition, the fixing piece and the follower can also be used as stroke protection of the driving part or the battery installation part, the two fixing pieces are arranged at positions except the highest position and the lowest position of the movement path corresponding to the battery installation part and the position within the safety limit range of the movement path corresponding to the battery installation part or the driving part, when the driving part drives the battery installation part to move to the lowest position or the highest position and then move continuously, and the follower moves continuously to the position corresponding to the fixing piece along with the driving part, the fixing piece can sense the follower and control the driving part to stop moving, so that the driving part is prevented from moving continuously to the safety limit position, or the battery installation part is prevented from moving continuously to the safety limit position, and other structures of the driving part, the battery installation part or the battery replacement equipment are prevented from being damaged.
Preferably, the position of one fixing member on the moving path is matched with a first preset lifting position of the battery mounting part on a lifting path, the position of the other fixing piece on the moving path is matched with a second preset lifting position of the battery mounting part on a lifting path;
the lifting position of the battery installation part is obtained by detecting the movement position of the driving part.
In this embodiment, the position of the fixing member matches the first predetermined lifting position, that is, when the follower moves to correspond to the position of the fixing member following the driving portion, the battery mounting portion moves to the first predetermined lifting position. The other fixing piece is matched with the second preset lifting position in position, namely when the follower moves to correspond to the other fixing piece position along with the driving part, the battery mounting part moves to the second preset lifting position. Through the matching of the first preset lifting position and the second preset lifting position of the fixing part position and the battery installation part, the movement position of the driving part reflects the movement position of the battery installation part, so that the lifting of the battery installation part is controlled.
Preferably, the first preset lifting position is the highest position of the battery installation part on a lifting path; the second preset lifting position is the lowest position of the battery installation part on the lifting path.
In the technical scheme, the position of one fixing piece corresponds to a first preset lifting position, namely corresponds to the highest position of a battery mounting part in a lifting path; the other fixing member is located at a position corresponding to a second predetermined elevating position, i.e., a lowest position of the battery mounting part in the elevating path. When the follower follows the drive division and moves to the position department that one of them mounting corresponds promptly, the battery installation department just in time is located highest position or lowest position, and the follower can be sensed to the mounting, and the signal that lifting device sensed according to the mounting of being convenient for controls the drive division and moves, stops including control drive division, makes the battery installation department stop in predetermineeing the position, avoids drive division continuation motion to make the battery installation department deviate from predetermineeing the position, or causes impact and equipment to damage. The control of the lifting process of the battery installation part is completed by detecting the lowest position and the highest position of the battery installation part, the structure is simple, and the control is convenient.
Preferably, the two ends of the motion path of the driving part are provided with a first limit position and a second limit position, the two fixing pieces are arranged in a range of the first limit position and the second limit position at intervals;
the battery installation department has highest position and lowest position at the upper and lower both ends in lift route, works as the battery installation department moves to highest position or when the lowest position, the follower is located two between the mounting.
In the technical scheme, the driving part drives the follower to move between the two fixing parts, and the follower does not move to the position corresponding to the fixing part and is sensed by the fixing part, so that the movement path of the battery installation part covers the highest position and the lowest position, and the lifting of the battery installation part is completed. When the lifting device works normally, the follower can not be sensed by the fixing piece. If the drive division drives the battery installation department and moves and continues to move behind highest position or the lowest position, when the drive division drives the follower and continues to move and correspond with the position of any one mounting, the follower can be sensed to the mounting, and the motion of drive division can be controlled according to the signal that the mounting sensed to detection module, including control drive division stop motion, avoids drive division continued motion to damage battery installation department or trades other structures of electrical equipment, plays the effect of stroke protection.
The fixing members are disposed within the range of the first limit position and the second limit position of the driving portion, including the case where the two fixing members are located at the first limit position and the second limit position, respectively. Two mounting settings are between first extreme position and second extreme position, leave safe movement allowance for the drive division motion, improve the security of drive division motion. Or the two fixing parts are respectively positioned at the first limit position and the second limit position, so that the lifting device is compact in structure.
Preferably, the fixing member is a hall sensor, the follower is made of metal capable of being sensed by the hall sensor, and when the follower moves to a position corresponding to the fixing member, the fixing member senses the follower.
In the technical scheme, the Hall sensor is adopted to detect the movement of the driving part, the technology is mature, the structure is simple, and the cost is low.
Preferably, a movement path of the driving part coincides with an extending direction of one side edge of the battery mounting part.
In the technical scheme, the movement direction of the driving part is consistent with the extension direction of one side of the battery installation part, namely the driving part and the battery installation part are arranged side by side, so that the structure between the lifting device and the battery installation part is compact, and the space of the battery replacement equipment is saved.
Preferably, the motion path of the driving part is a straight line.
In the technical scheme, the electric vehicle is driven in a linear motion mode, so that the space is saved, and the size of the electric vehicle replacement equipment is reduced.
Preferably, the driving part includes a screw rod and a sliding part, the sliding part is connected to the screw rod in a threaded manner and can slide in the length direction of the screw rod, the follower is arranged on the sliding part, and the fixing parts are arranged at intervals along the length direction of the screw rod.
In the technical scheme, the transmission is carried out through the screw rod structure, the reduction ratio is large, the high-speed motor is convenient to drive, and the size of the driving motor is greatly reduced. And the screw rod is adopted for transmission, so that the lifting device is compact in structure.
Preferably, the driving part further comprises a guide member, and the sliding member is slidably connected with the guide member;
the fixed part is arranged on the outer side of the guide part and the sliding part, and the follower is arranged on one side edge of the sliding part close to the fixed part.
In this technical scheme, the slider slides along the lead screw under the drive of lead screw, slides along the guide simultaneously, improves the gliding stability of slider through the guide. The fixed part sets up in the outside of guide part and slider, avoids the fixed part to influence the slider and slides along the guide part. The follower is arranged at one side edge of the sliding part close to the fixed part, so that the distance between the follower and the fixed part is reduced, and the fixed part can conveniently sense the follower.
Preferably, lifting device still includes the piece that lifts, the piece that lifts be used for with battery installation department is connected, the drive division drive the piece action that lifts, and drive battery installation department goes up and down.
In this technical scheme, set up the piece of lifting in order to connect drive division and battery installation department for drive division and battery installation department arrangement mode are nimble.
Preferably, a first end of the lifting member is rotatably connected to the frame through a rotating shaft, a second end of the lifting member is rotatably connected to the battery mounting portion, and the driving portion is connected to the rotating shaft and is configured to drive the rotating shaft to rotate so as to drive the lifting member to rotate;
the detection assembly further comprises a lifting position detection mechanism, wherein the lifting position detection mechanism corresponds to the rotating shaft and is used for detecting the position of the lifting piece.
In this technical scheme, drive division drives the rotation axis and rotates, and the rotation axis drives the piece of lifting and rotates, and the second end and the battery installation department of lifting are rotationally connected for the oscilaltion motion can be to the battery installation department. The lifting part is connected with the rotating shaft, the lifting position detection mechanism is arranged corresponding to the rotating shaft, the moving position of the lifting part is obtained by detecting the moving position of the rotating shaft, the moving position of the battery installation part is further obtained, and the movement of the driving part is controlled according to the position information of the battery installation part, so that the lifting of the battery installation part is controlled.
Preferably, the detection component is used for detecting the rotation position of the rotating shaft to obtain the position of the lifting piece.
In the technical scheme, the position of the lifting piece is obtained by detecting the rotating position of the rotating shaft, and the detection mode is simple.
Preferably, the lifting position detecting mechanism includes a lifting detecting fixing portion and a lifting detecting follow-up portion, the lifting detecting fixing portion is fixed to the frame, the lifting detecting follow-up portion is connected to the rotating shaft and rotates synchronously with the rotating shaft, and the lifting detecting fixing portion senses the lifting detecting follow-up portion to detect the rotating position of the rotating shaft.
In this technical scheme, adopt the lift to detect the position that the fixed part comes the lift to detect the position that the rotation axis was detected to the position that the follow-up portion, simple structure is reliable, is convenient for realize. The position information of the rotating shaft can be transmitted through the lifting detection fixing part, and the lifting detection follow-up part is convenient to set to be small-sized. The lifting detection follow-up part of the driving part detection assembly is coaxially arranged with the lifting piece, and the synchronism of the lifting detection follow-up part and the lifting piece is guaranteed, so that the rotation condition of the lifting piece detected by the detection assembly is free of deviation, and whether the battery installation part is lifted and lowered in place can be directly reflected.
Preferably, the elevation detection following portion has a first following point location and/or a second following point location, the first following point location and/or the second following point location are/is disposed at a position on the rotation axis corresponding to a first preset elevation position and/or a second preset elevation position on the elevation path of the battery mounting portion, and the elevation detection fixing portion is configured to sense the first following point location and/or the second following point location that synchronously rotate along with the rotation axis.
In this technical scheme, first follow-up position and second follow-up position correspond the first preset elevating position and the second preset elevating position of battery installation department respectively. When the rotating shaft drives the first follow-up point position on the lifting detection follow-up part to rotate to a position corresponding to the lifting detection fixing part, the lifting detection fixing part senses the first follow-up point position, and the battery mounting part moves to a first preset lifting position; when the second follow-up point position on the lifting detection follow-up portion is driven by the rotating shaft to rotate to the position corresponding to the lifting detection fixing portion, the lifting detection fixing portion senses the second follow-up point position, and the battery installation portion just moves to the second preset lifting position at the moment.
Preferably, the first preset lifting position is the highest position of the battery installation part on a lifting path; the second preset lifting position is the lowest position of the battery installation part on the lifting path.
In the technical scheme, the two lifting detection follow-up parts are arranged to correspond to the highest position and the lowest position of the lifting path of the battery installation part respectively, and the driving part stops moving after the battery installation part is lifted or descended in place so as to avoid the situation that the driving part continues to drive the battery installation part to lift and cause the battery installation part to deviate from the preset position or the lifting device to be damaged, and improve the safety of the lifting device.
Preferably, the number of the lifting pieces is multiple, the lifting device further comprises a synchronization mechanism, the driving portion is simultaneously connected with the plurality of lifting pieces through the synchronization mechanism and drives the plurality of lifting pieces to synchronously move, and a lifting position detection mechanism is correspondingly arranged on the rotating shaft of at least one of the lifting pieces.
In this technical scheme, set up a plurality of lifts to make a plurality of lifts synchronous motion through lazytongs, lift battery installation department in step, make the battery installation department go up and down steadily. Each lifting piece synchronous motion, at least one rotation axis correspond and are equipped with detection assembly, can detect the lift condition of battery installation department.
A battery replacement device comprises the lifting device in any one of the technical schemes.
Preferably, a motion path of the driving part is perpendicular to a walking path of the battery replacement equipment.
In the technical scheme, the movement path of the driving part is perpendicular to the walking path of the battery replacing equipment, so that the power and transmission parts for realizing walking of the battery replacing equipment are staggered with the driving part, the one-way overlarge size of the battery replacing equipment is avoided, and the structure of the battery replacing equipment is compact.
A battery swapping station comprises the battery swapping device in any one of the above technical solutions.
The utility model discloses an actively advance the effect and lie in:
through setting up the position of detection subassembly with the detection drive division to in the control of battery installation department lift is realized according to the motion condition of drive division, the accurate control of battery installation department motion is realized. Or the position of two fixing pieces is set to play a stroke protection role. The follower is arranged on the driving part and has good synchronism with the driving part, so that the movement condition of the driving part detected by the detection assembly is accurate.
Drawings
Fig. 1 is a schematic structural diagram of a battery replacement device according to an embodiment of the present invention;
fig. 2 is a schematic view of a partial structure of a battery swapping device according to an embodiment of the present invention;
fig. 3 is a schematic view of a partial structure of a battery swapping device according to an embodiment of the present invention;
fig. 4 is a schematic view of a partial structure of a battery swapping device according to an embodiment of the present invention;
FIG. 5 is a partial enlarged view of portion A of FIG. 4;
FIG. 6 is a partial enlarged view of portion B of FIG. 5;
fig. 7 is a schematic structural view of a fixing member according to an embodiment of the present invention;
fig. 8 is a schematic view of a partial structure of a battery swapping device according to an embodiment of the present invention;
fig. 9 is a schematic view of a part of a structure of a battery replacement device according to an embodiment of the present invention;
fig. 10 is a schematic view of a partial structure of a battery swapping device according to an embodiment of the present invention;
fig. 11 is a schematic structural view of a lifting position detecting mechanism according to an embodiment of the present invention;
fig. 12 is a schematic structural view of a lifting member and a battery mounting portion according to an embodiment of the present invention;
fig. 13 is a partial enlarged view of portion C of fig. 12;
fig. 14 is a schematic structural view of a stroke detection mechanism according to another embodiment of the present invention.
Description of the reference numerals:
Lifting device 1
Sliding member 13
Synchronizing mechanism 15
Tightness degree adjusting part 16
Connecting part 19
Rotating shaft 20
Lifting element 30
Fixing member 41
Elevating position detecting mechanism 50
Elevation detection fixing part 51
Elevation detection follow-up unit 52
First follower point location 53
Second point of follow-up location 54
Detailed Description
The present invention is further illustrated by way of the following examples, which are not intended to limit the scope of the invention.
Example 1
Fig. 1 to fig. 13 are schematic structural diagrams of a battery replacement device 100 provided in embodiment 1 of the present invention.
As shown in fig. 1 and 2, the battery replacement apparatus 100 includes a lifting device 1, a frame 3, and a battery mounting portion 2. Wherein, battery installation department 2 sets up in frame 3, and lifting devices 1 installs on frame 3 to be connected with battery installation department 2, in order to drive battery installation department 2 and go up and down.
The lifting device 1 comprises a drive and a detection assembly. Wherein the driving part moves according to a preset motion path and drives the battery mounting part 2 of the power exchanging device 100 to ascend and descend relative to the frame 3. The detection assembly includes a stroke detection mechanism 40 for detecting the position of the movement of the drive portion. Specifically, the stroke detection mechanism 40 includes two fixing members 41 disposed at intervals on the moving path of the driving portion, and a follower 42 disposed on the driving portion, and the movement position of the driving portion is detected by sensing the follower 42 through the fixing members 41.
When the follower 42 follows the driving part to move to correspond to the position of the fixing member 41, the fixing member 41 can sense the follower 42. The stroke detection mechanism 40 is provided for detecting the movement position of the driving portion, and the position of the battery mounting portion 2 is reflected by the position detection of the driving portion, thereby realizing the lifting detection of the battery mounting portion 2. And then according to the motion of mounting 41 induced signal control drive division, including control drive division stops to realize the control to the motion of battery installation department 2, make battery installation department 2 go up and down steadily. The follower 42 is arranged on the driving part to detect the movement of the driving part, so that the synchronism of the follower 42 and the driving part is ensured, and the movement condition of the driving part detected by the driving part detection component is accurate.
As shown in fig. 3 to 5, 9 and 10, the driving part includes a motor 11, a screw 12, a slider 13, a guide 14 and a synchronizing mechanism 15, and the synchronizing mechanism 15 includes a chain 17, two sprockets 18 and two tightness adjusting parts 16. The motor 11 is fixed to the frame 3, and is connected with the screw rod 12 and drives the screw rod 12 to rotate; the sliding part 13 is connected to the screw rod 12 in a threaded manner and can slide along the length direction of the screw rod 12 under the driving of the screw rod 12; slider 13 passes through connecting portion 19 and the elasticity regulating part 16 fixed connection who sets up on chain 17 to can drive elasticity regulating part 16 and move in slider 13's slip direction, and then drive chain 17 through this elasticity regulating part 16 and remove, thereby drive the sprocket 18 synchronous revolution of both sides.
The connecting portion 19 in this embodiment is provided with a groove matched with the hexagon bolt structure of the tightness adjusting portion 16, and the tightness adjusting portion 16 is partially embedded into the groove of the connecting portion 19, so that the connecting portion 19 can drive the chain 17 to move.
As shown in fig. 10 and 12, the lifting device 1 further includes a lifting member 30 and two rotating shafts 20. The two rotating shafts 20 are mounted on the frame 3 and respectively arranged corresponding to the two chain wheels 18, and the two chain wheels 18 are respectively fixedly connected with the two rotating shafts 20 and can drive the rotating shafts 20 to rotate relative to the frame 3. As shown in fig. 13, the lift 30 includes a cam 31 and a cylindrical protrusion 32; one end of the cam 31 is fixed on the rotating shaft 20 and can rotate synchronously with the rotating shaft 20; the protruding part 32 is fixed on the other end of the cam 31 and is installed in the sliding groove 33, and can slide along the sliding groove 33; the slide groove 33 is fixedly connected to the battery mounting portion 2. The rotating shaft 20 is driven by the chain wheel 18 to rotate and drive the cam 31 to rotate, the cam 31 rotates and drives the extending part 32 to move, and the extending part 32 rotates along with the cam 31 and slides in the sliding groove 33 to drive the sliding groove 33 and the battery mounting part 2 to lift.
In the present embodiment, the motor 11 drive is used. In other embodiments, the specific structural form of the driving portion may be different from that of the present embodiment. In other embodiments, other power drives, such as pneumatic cylinders, may be used.
In the embodiment, the screw rod 12 structure is adopted for transmission, the reduction ratio is large, and the motor 11 with smaller power is convenient to drive so as to reduce the size of the driving motor 11. And the screw rod 12 is adopted for transmission, so that the lifting device 1 is compact in structure.
In the embodiment, the screw rod 12 and the sliding part 13 are used for transmission, the movement route of the sliding part 13 is a straight line, and transmission is performed in a straight line movement mode, so that the space is saved, and the size of the battery replacing equipment 100 is favorably reduced. In other embodiments, a rack and pinion, or other transmission structure, may be used to provide linear transmission. In other embodiments, a gear train may be used to transmit rotation, or other structures may be used to transmit non-linear motion.
In this embodiment, the sliding part 13 and the guiding part 14 form a sliding pair, and the sliding part 13 can slide along the screw rod 12 under the driving of the screw rod 12 and can also slide along the guiding part 14, so as to improve the stability of the movement of the sliding part 13. And the quantity of guide 14 is two, specifically is two slide rails that set up in parallel, through setting up two guide 14, further improves the stability of slider 13 motion. In other embodiments, the guide 14 may not be provided, or other means may be used to improve the stability of the movement of the slider 13.
In the present embodiment, the tightness adjusting section 16 is provided to adjust the tightness of the chain 17; and connects the chain 17 and the slider 13 through the tightness adjusting part 16 to transmit the power of the motor 11 to the chain 17. In other embodiments, the tightness adjusting portion 16 and the connecting portion 19 may not be provided, and the chain 17 may be directly moved by the sliding member 13.
As shown in fig. 1, 2, 9, 10, and 12, the battery replacement apparatus 100 includes a control module and two lifting devices 1, the two lifting devices 1 are respectively disposed at two sides of the battery installation portion 2, each lifting device 1 has two lifting members 30, the control module controls the two lifting devices 1 to synchronously operate, and the synchronization mechanism 15 enables the two lifting members 30 in each lifting device 1 to synchronously move, so that the four lifting members 30 of the battery replacement apparatus 100 synchronously lift the battery installation portion 2, and the battery installation portion 2 is lifted stably.
In this embodiment, a walking path of the battery replacement device 100 in the horizontal direction is perpendicular to the axial direction of the lead screw 12, so that power and transmission components for realizing walking of the battery replacement device 100 are arranged in a staggered manner with the driving portion, and the battery replacement device 100 is prevented from being oversized in one direction, so that the battery replacement device 100 is compact in structure.
In the present embodiment, the lifting device 1 is disposed along an edge of one side of the battery mounting portion 2, that is, the driving portion is disposed side by side with the battery mounting portion 2, so that the structure between the lifting device 1 and the battery mounting portion 2 is compact, and the space of the battery replacement apparatus 100 is saved. The path of movement of the slide 13 in the lifting device 1 coincides with the direction of extension of the side edges of the battery mounting part 2, making the structure between the lifting device 1 and the battery mounting part 2 more compact. In other embodiments, the number of the lifting devices 1 and the position of the lifting devices relative to the battery mounting portion 2 may be different from the present embodiment, and accordingly, the movement path of the driving portion and the traveling path of the power exchanging apparatus 100 may also be different from the present embodiment. In other embodiments, a single lifting device 1 may be provided with a single or a plurality of lifting members 30.
In the present embodiment, the lift 30 is provided to connect the driving part and the battery mount part 2, so that the driving part and the battery mount part 2 are flexibly arranged.
In this embodiment, the sprocket 18 and the chain 17 are used to achieve synchronous movement of the two lifting members 30 in a single lifting device 1. In other embodiments, a belt transmission structure or other transmission structures may be adopted, or the electric signals of the control module are used to control the lifting members 30 to move synchronously.
The battery mounting portion 2 has the highest position and the lowest position on the elevating path. The battery mounting part 2 is positioned at the highest position when the battery pack is dismounted; before the battery pack is disassembled and assembled, the battery mounting part 2 is located at the original position, and after the battery pack is disassembled and assembled, the battery mounting part 2 needs to be descended to the original position.
In the present embodiment, the stroke detecting mechanism 40 of the detecting assembly includes two fixing members 41 and a follower 42, the position of one fixing member 41 on the moving path matches with a first preset lifting position of the battery mounting portion 2 on the lifting path, and the position of the other fixing member 41 on the moving path matches with a second preset lifting position of the battery mounting portion 2 on the lifting path.
The position of one of the fixing members 41 matches the first preset elevation position, i.e., the battery mount section 2 moves to the first preset elevation position when the follower 42 follows the driving section to move to correspond to the position of the fixing member 41. The other fixing member 41 is positioned to match the second preset elevation position, i.e., the battery mounting portion 2 is moved to the second preset elevation position when the follower 42 follows the driving portion to move to correspond to the other fixing member 41. The moving position of the driving part reflects the moving position of the battery mounting part 2 through the matching of the position of the fixing part 41 and the first preset lifting position and the second preset lifting position of the battery mounting part 2, so that the lifting of the battery mounting part 2 is controlled.
Specifically, the first preset lifting position is the highest position; the second preset lifting position is the lowest position. That is, one of the two fixing members 41 matches the lowest position of the battery mounting portion 2, and the other matches the highest position of the battery mounting portion 2. Through the matching of the fixing part 41 position and the highest position and the lowest position of the battery mounting part 2, when the battery mounting part 2 moves to the highest position or the lowest position, the fixing part 41 can sense the follower 42, so that the driving part can be controlled to move according to the signal sensed by the fixing part 41, the driving part is controlled to stop, the battery mounting part 2 stays at the preset position, the driving part is prevented from continuously moving to enable the battery mounting part 2 to deviate from the preset position, or impact and equipment damage are caused. The control of the lifting process of the battery mounting part 2 is completed by detecting the lowest position and the highest position of the battery mounting part 2, the structure is simple, and the control is convenient.
In other embodiments, the number of the fixing members 41 may be different from that of the present embodiment, and the positions of the fixing members 41 may correspond to other positions on the elevating path of the battery mounting part 2, the lifting device 1 detects other positions of the battery mounting part 2 on the lifting path to complete the control of the lifting process of the battery mounting part 2. In this embodiment, the fixing member 41 is a hall sensor, the material of the follower 42 is a metal that can be sensed by the hall sensor, and when the follower 42 moves to a position corresponding to the fixing member 41, the fixing member 41 senses the follower 42. The Hall sensor is adopted to detect the movement of the driving part, the technology is mature, the structure is simple, and the cost is low. In other embodiments, other sensors may be employed to detect the movement position of the drive portion.
As shown in fig. 5 and 6, in the present embodiment, the fixing member 41 is disposed outside the guide member 14 and the sliding member 13, so as to avoid the fixing member 41 from influencing the sliding of the sliding member 13 along the guide member 14. The follower 42 is disposed at an edge of the sliding member 13 close to the fixed member 41, so as to reduce a distance between the follower 42 and the fixed member 41, and facilitate the fixed member 41 to sense the follower 42. In other embodiments, the arrangement positions of the fixing member 41 and the follower 42 in the driving portion may be different from those in the present embodiment, and the stroke detection mechanism 40 may also obtain the movement position of the battery mounting portion 2 by detecting the movement positions of other components of the driving portion.
Further, in the present embodiment, the detection assembly further includes a lifting position detection mechanism 50. As shown in fig. 11, the elevation position detection mechanism 50 includes two elevation detection fixing portions 51 and two elevation detection following portions 52, the elevation detection fixing portions 51 are fixed to the frame 3 by brackets 55, the elevation detection following portions 52 are connected to the rotation shaft 20 and rotate in synchronization with the rotation shaft 20, and the elevation detection fixing portions 51 sense the elevation detection following portions 52 to detect the rotation position of the rotation shaft 20.
As shown in fig. 11, the two elevation detection following portions 52 have a first following point 53 and a second following point 54, respectively; the first follow-up point position 53 corresponds to a first preset lifting position, i.e., the highest position, of the battery mounting part 2; the second follow-up point position 54 corresponds to a second preset elevating position, i.e., the lowest position, of the battery mounting portion 2. As shown in fig. 10 and 11, the battery mounting portion 2 is located at the lowest position, and the second following point 54 is located at the position corresponding to the elevation detection fixing portion 51. In the present embodiment, the two lifting detection fixing parts 51 are both hall sensors, and the materials at the first following point 53 and the second following point 54 are both metals that can be sensed by the hall sensors.
Two lifting detection follow-up parts 52 are arranged to correspond to the highest position and the lowest position of a lifting path of the battery installation part 2 respectively, when the battery installation part 2 lifts or descends in place, the lifting detection fixing part 51 just can sense a first follow-up point 53 or a second follow-up point 54, sensed signals are sent to the control module, the control module sends electric signals to the driving part to control the driving part to stop moving, the driving part is prevented from driving the battery installation part 2 to move continuously, the battery installation part 2 is enabled to deviate from a preset position or the lifting device 1 is damaged, and the stability and the safety of the lifting device 1 are improved.
In the present embodiment, the lifting detection following portion 52 and the lifting member 30 are coaxially disposed and are both disposed on the rotating shaft 20, so as to ensure the synchronism of the lifting detection following portion 52 and the lifting member 30, so that the rotation condition of the lifting member 30 detected by the detection assembly has no deviation, and it can directly reflect whether the battery mounting portion 2 is lifted and lowered in place.
In the present embodiment, the lifting position detection mechanism 50 is provided corresponding to the rotating shaft 20, and detects the rotational position of the rotating shaft 20 to obtain the position of the lifter 30 and thus the position of the battery mounting portion 2, so as to control the lifting of the battery mounting portion 2, and the detection method is simple.
In the present embodiment, the stroke detection mechanism 40 of the detection assembly obtains the position of the battery mounting portion 2 by detecting the position of the driving portion, and the elevation position detection mechanism 50 obtains the position of the battery mounting portion 2 by detecting the rotational position of the lift 30, i.e., the rotational shaft position of the rotational shaft 20. Specifically, no matter whether the sliding member 13 of the driving portion drives the follower 42 to move to correspond to any one of the fixing members 41, so that the fixing member 41 senses the follower 42 and sends an electrical signal to the control module, or the rotating shaft 20 drives the first following point 53 or the second following point 54 on the lifting detection following portion 52 to move to correspond to the position of the lifting detection fixing portion 51, so that the lifting detection fixing portion 51 senses and sends an electrical signal to the control module, and the control module can send an electrical signal to the motor to control the motor to stop moving. Meanwhile, the position of the battery mounting part is obtained by the stroke detection mechanism 40 and the lifting position detection mechanism 50, and the lifting of the battery mounting part can be correctly controlled when the stroke detection mechanism 40 or the lifting position detection mechanism 50 fails.
In other embodiments, the detection component may also obtain the position of the lifting member 30 by other means, such as directly detecting the position of the lifting member 30, or by detecting the position of the driving portion to obtain the position of the battery mounting portion 2. In other embodiments, the detection component may also obtain the position of the battery mount portion 2 in other manners, such as by detecting the position of the driving portion to obtain the position of the battery mount portion 2, or directly detecting the position of the battery mount portion 2.
By applying the power swapping apparatus 100 in any of the embodiments described above to a power swapping station, a power swapping station capable of detecting the position of the driving unit of the lifting device 1 can be obtained. As to how to apply the swapping device 100 to the swapping station, reference may be made to the related art.
Example 2
The detecting component in this embodiment is the same in structure as embodiment 1, and the logic for controlling the driving part to stop moving by the control module is different from embodiment 1.
In this embodiment, when the sliding element 13 of the driving portion drives the follower 42 to move to correspond to one of the fixing elements 41, the fixing element 41 senses the follower 42 and sends an electrical signal to the control module, and the rotating shaft 20 drives the first following point 53 or the second following point 54 on the lifting detection following portion 52 to move to correspond to the position of the lifting detection fixing portion 51, so that the lifting detection fixing portion 51 senses and sends an electrical signal to the control module, that is, the control module sends an electrical signal to the motor after receiving the electrical signals of the fixing element 41 and the lifting detection fixing portion 51 to control the motor to stop moving, so as to ensure that the battery mounting portion moves in place. If the control module does not receive the electrical signal of the lifting detection fixing part 51 within the preset time of the system after receiving the signal of the fixing part 41, or if the control module does not receive the signal of the fixing part 41 within the preset time of the system after receiving the electrical signal of the lifting detection fixing part 51, it indicates that there is a sensor fault, or the driving part has a large transmission error, or the lifting part has a large transmission error, and the control system sends an alarm signal to remind a worker that the lifting device needs to be checked or recalibrated.
Example 3
The stroke detection mechanism 40 of the detection assembly in this embodiment is the same in structure as that of embodiment 1, and includes two fixing members 41 and a follower 42, one fixing member 41 being located on the moving path so as to match a first preset elevating position of the battery mounting portion 2 on the elevating path, and the other fixing member 41 being located on the moving path so as to match a second preset elevating position of the battery mounting portion 2 on the elevating path; the elevating position of the battery mounting portion 2 is obtained by detecting the movement position of the driving portion. The lifting height position of the battery mounting part 2 is fed back through the movement of the driving part, and because the middle part has excessive movement transmission, errors usually exist, and the lifting height position of the battery mounting part 2 is correctly reflected by adding an empirical value.
This embodiment improves the accuracy of reflecting the position of the battery mounting portion by the position of the driving portion by correcting the error in the transmission process.
In the present embodiment, the detection unit does not include the elevating position detection mechanism 50 in embodiment 1, and reflects the elevating position of the battery mounting portion only in the position of the driving portion.
In other embodiments, the stroke detection mechanism 40 in the present embodiment may be employed to obtain the position of the battery mounting portion, while the elevation position detection mechanism 50 in embodiment 1 may be employed to obtain the position of the battery mounting portion. Specifically, no matter whether the sliding member 13 of the driving portion drives the follower 42 to move to correspond to any one of the fixing members 41, so that the fixing member 41 senses the follower 42 and sends an electrical signal to the control module, or the rotating shaft 20 drives the first following point 53 or the second following point 54 on the lifting detection following portion 52 to move to correspond to the position of the lifting detection fixing portion 51, so that the lifting detection fixing portion 51 senses and sends an electrical signal to the control module, and the control module can send an electrical signal to the motor to control the motor to stop moving. That is, the elevation of the battery mounting portion can be accurately controlled even when the stroke detection mechanism 40 or the elevation position detection mechanism 50 fails. Meanwhile, the accuracy of reflecting the position of the battery installation part through the position of the driving part is improved by correcting errors in the transmission process.
Example 4
In the present embodiment, the two ends of the moving path of the sliding member 13 have a first limit position and a second limit position, and the two fixing members 41 are spaced between the first limit position and the second limit position. When the battery mount section 2 moves to the uppermost position or the lowermost position, the follower 42 is located between the two fixing pieces 41.
The driving part drives the follower 42 to move between the two fixing pieces 41, and the follower 42 does not move to the position corresponding to the fixing piece 41 and is sensed by the fixing piece 41, so that the movement path of the battery mounting part 2 can cover the highest position and the lowest position, and the lifting of the battery mounting part 2 is completed. During normal operation of the lifting device 1, the follower 42 is not sensed by the fixing member 41. If the driving portion drives the battery mounting portion 2 to move to the highest position or the lowest position and then move continuously, when the driving portion drives the follower 42 to move continuously to a position corresponding to any one of the fixing pieces 41, the fixing piece 41 can sense the follower 42, the fixing piece 41 sends the sensed signal to the control module to control the movement of the driving portion, so that the driving portion is controlled to stop moving, and the driving portion is prevented from moving continuously to damage the battery mounting portion 2 or other structures of the battery replacement device 100. The two fixing pieces 41 are arranged between the first limit position and the second limit position, and safe movement allowance is reserved for movement of the driving portion, so that the movement safety of the driving portion is improved. The structure in the embodiment can play a stroke protection role.
In other embodiments, the two fixing members 41 may be located at the first limit position and the second limit position, respectively, so that the lifting device 1 is compact.
Further, in the present embodiment, the detecting assembly further includes a lifting position detecting mechanism 50, as shown in fig. 11, the lifting position detecting mechanism 50 includes two lifting detecting fixing portions 51 and two lifting detecting following portions 52, the lifting detecting fixing portions 51 are fixed on the frame 3 through brackets 55, the lifting detecting following portions 52 are connected to the rotating shaft 20 and rotate synchronously with the rotating shaft 20, and the lifting detecting following portions 52 are sensed by the lifting detecting fixing portions 51 to detect the rotating position of the rotating shaft 20.
As shown in fig. 11, the two elevation detection following portions 52 have a first following point 53 and a second following point 54, respectively; the first follow-up point position 53 corresponds to a first preset lifting position, i.e., the highest position, of the battery mounting part 2; the second following point position 54 corresponds to a second preset elevating position, i.e., the lowest position, of the battery mounting portion 2. As shown in fig. 10 and 11, the battery mounting portion 2 is located at the lowest position, and the second following point 54 is located at the position corresponding to the elevation detection fixing portion 51. In the present embodiment, the two lifting detection fixing parts 51 are both hall sensors, and the materials at the first following point 53 and the second following point 54 are both metals that can be sensed by the hall sensors.
Set up two lift detection follow-up portions 52 and correspond with the highest position and the lowest position of the lift route of battery installation department 2 respectively, when battery installation department 2 lifts or descends to target in place, lift detection fixed part 51 just in time can sense first follow-up position 53 or second follow-up position 54, and give control module with the signal transmission who senses, send the stop motion of signal control drive division to the drive division through control module, in order to avoid the drive division to continue to drive the motion of battery installation department 2, lead to the skew preset position of battery installation department 2 or lifting device 1 to damage, improve the stability and the security of lifting device 1.
In the present embodiment, the lifting detection following portion 52 and the lifting member 30 are coaxially disposed and are both disposed on the rotating shaft 20, so as to ensure the synchronism of the lifting detection following portion 52 and the lifting member 30, so that the rotation condition of the lifting member 30 detected by the detection assembly has no deviation, and it can directly reflect whether the battery mounting portion 2 is lifted and lowered in place.
In the present embodiment, the lifting position detection mechanism 50 is provided corresponding to the rotating shaft 20, and detects the rotational position of the rotating shaft 20 to obtain the position of the lifter 30 and thus the position of the battery mounting portion 2, so as to control the lifting of the battery mounting portion 2, and the detection method is simple.
In this embodiment, the stroke protection function is realized by the position detection of the driving portion, and the accurate position of the lifting of the battery mounting portion is realized by the rotational position detection of the rotating shaft. Both reliability and accuracy. Particularly, the position detection of the driving part used for stroke protection detection is positioned at one end of the power transmission close to the power source, the rotation position detection of the rotating shaft used for accurate position detection of the battery installation part is positioned at the tail end of the power transmission close to the power source, and the rotation position detection are matched to reflect whether the transmission mechanism between the power transmission and the rotating shaft works normally or not.
In other embodiments, the detection component may also obtain the position of the lifting member 30 by other means, such as directly detecting the position of the lifting member 30, or by detecting the position of the driving portion to obtain the position of the battery mounting portion 2. In other embodiments, the detection component may also obtain the position of the battery mount portion 2 in other manners, such as by detecting the position of the driving portion to obtain the position of the battery mount portion 2, or directly detecting the position of the battery mount portion 2.
By applying the power swapping apparatus 100 in any of the embodiments described above to a power swapping station, a power swapping station capable of detecting the position of the driving unit of the lifting device 1 can be obtained. As to how to apply the swapping device 100 to the swapping station, reference may be made to the related art.
Example 5
Fig. 14 is a schematic structural view of a stroke detection mechanism 40 according to another embodiment of the present invention. As shown in fig. 14, the fixing member 41 may be provided in a wedge shape, and the follower 42 may be provided in a wedge shape to be engaged with the stroke detecting fixing member 41. When the follower 42 is moved into contact with any one of the followers 42, the slider 13 is braked, and the driving section stops moving.
In other embodiments, other configurations may be used to control the movement of the drive portion, including braking, decelerating the drive portion, etc.
Other structures of the lifting apparatus 1 and the battery replacement device 100 in embodiments 2, 3, 4, and 5 refer to embodiment 1.
Although specific embodiments of the present invention have been described above, it will be understood by those skilled in the art that this is by way of example only and that the scope of the invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the spirit and the principles of the present invention, and these changes and modifications are all within the scope of the present invention.
Claims (19)
1. The utility model provides a trade lifting devices of electric equipment, its setting trades on the frame of electric equipment, its characterized in that lifting devices includes:
the driving part is used for driving a battery mounting part of the battery replacement equipment to lift relative to the frame, and the driving part is provided with a preset movement path;
the detection assembly comprises two fixing pieces arranged on the movement path and a follower arranged on the driving portion, the two fixing pieces are arranged on the movement path at intervals, and the follower is used for detecting the movement position of the driving portion through the induction of the fixing pieces.
2. The lifting device of the battery replacement equipment as claimed in claim 1, wherein the position of one of the fixing members on the moving path matches a first preset lifting position of the battery mounting part on the lifting path, and the position of the other fixing member on the moving path matches a second preset lifting position of the battery mounting part on the lifting path;
the lifting position of the battery installation part is obtained by detecting the movement position of the driving part.
3. The battery swapping device as in claim 2, wherein the first predetermined lifting position is the highest position of the battery mounting portion on the lifting path; the second preset lifting position is the lowest position of the battery installation part on the lifting path.
4. The lifting device of the battery replacing device as claimed in claim 1, wherein the two ends of the moving path of the driving part have a first limit position and a second limit position, and the two fixing members are spaced within the range of the first limit position and the second limit position;
the battery installation department has highest position and lowest position at the upper and lower both ends in lift route, works as the battery installation department moves to highest position or when the lowest position, the follower is located two between the mounting.
5. The lifting device for the battery replacing device as claimed in any one of claims 1 to 4, wherein the fixing member is a Hall sensor, the follower is made of metal which can be sensed by the Hall sensor, and when the follower moves to a position corresponding to the fixing member, the follower is sensed by the fixing member.
6. The lifting device of the battery replacing apparatus as claimed in any one of claims 1 to 4, wherein the movement path of the driving portion coincides with the extending direction of one side edge of the battery mounting portion.
7. The lifting device of the battery replacing apparatus as claimed in any one of claims 1 to 4, wherein the movement path of the driving portion is a straight line.
8. The lifting device of the battery replacing device as claimed in claim 7, wherein the driving part comprises a screw rod and a sliding part, the sliding part is connected to the screw rod in a threaded manner and can slide in the length direction of the screw rod, the follower is arranged on the sliding part, and the fixing parts are arranged at intervals along the length direction of the screw rod.
9. The lifting device of the battery replacing apparatus as claimed in claim 8, wherein the driving part further comprises a guide member, and the sliding member is slidably connected with the guide member;
the fixed part is arranged on the outer side of the guide part and the sliding part, and the follower is arranged on one side edge of the sliding part close to the fixed part.
10. The lifting device for the battery replacement equipment as claimed in any one of claims 1 to 4, wherein the lifting device further comprises a lifting member, the lifting member is connected to the battery mounting portion, and the driving portion drives the lifting member to move and drive the battery mounting portion to lift.
11. The lifting device for battery replacement equipment as claimed in claim 10, wherein a first end of the lifting member is rotatably connected to the frame via a rotating shaft, a second end of the lifting member is rotatably connected to the battery mounting portion, and the driving portion is connected to the rotating shaft and is configured to drive the lifting member to rotate by driving the rotating shaft to rotate;
the detection assembly further comprises a lifting position detection mechanism, wherein the lifting position detection mechanism corresponds to the rotating shaft and is used for detecting the position of the lifting piece.
12. The lifting device of the battery replacing apparatus as claimed in claim 11, wherein the detecting component is configured to detect a rotational position of the rotating shaft to obtain a position of the lifting member.
13. The apparatus as claimed in claim 12, wherein the elevating position detecting mechanism comprises an elevating detecting fixing part fixed to the frame and an elevating detecting following part connected to the rotating shaft and rotating synchronously with the rotating shaft, and the elevating detecting fixing part senses the elevating detecting following part to detect the rotating position of the rotating shaft.
14. The lifting device of battery replacement equipment as claimed in claim 13, wherein the lift detection following portion has a first following point location and/or a second following point location, the first following point location and/or the second following point location are/is disposed at a position on the rotation axis corresponding to a first preset lifting position and/or a second preset lifting position on a lifting path of the battery mounting portion, and the lift detection fixing portion is configured to sense the first following point location and/or the second following point location that rotate synchronously with the rotation axis.
15. The battery swapping device as in claim 14, wherein the first predetermined lifting position is the highest position of the battery mounting portion on the lifting path; the second preset lifting position is the lowest position of the battery installation part on the lifting path.
16. The lifting device for the battery replacing equipment as claimed in claim 11, wherein the number of the lifting members is plural, the lifting device further comprises a synchronizing mechanism, the driving part is connected with the plurality of lifting members simultaneously through the synchronizing mechanism and drives the plurality of lifting members to synchronously operate, and a lifting position detecting mechanism is correspondingly arranged on the rotating shaft of at least one of the lifting members.
17. A battery replacement apparatus comprising a lifting device as claimed in any one of claims 1 to 16.
18. The charging apparatus as recited in claim 17 wherein a path of movement of the driving portion is perpendicular to a path of travel of the charging apparatus.
19. A swapping station, characterized in that it comprises a swapping device as claimed in claim 17 or 18.
Priority Applications (1)
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CN202220781556.9U CN217535318U (en) | 2022-04-02 | 2022-04-02 | Lifting device of battery replacing equipment, battery replacing equipment comprising lifting device and battery replacing station |
Applications Claiming Priority (1)
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CN202220781556.9U CN217535318U (en) | 2022-04-02 | 2022-04-02 | Lifting device of battery replacing equipment, battery replacing equipment comprising lifting device and battery replacing station |
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CN202220781556.9U Active CN217535318U (en) | 2022-04-02 | 2022-04-02 | Lifting device of battery replacing equipment, battery replacing equipment comprising lifting device and battery replacing station |
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