CN217534696U - Batching modulation system - Google Patents

Batching modulation system Download PDF

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Publication number
CN217534696U
CN217534696U CN202221705337.9U CN202221705337U CN217534696U CN 217534696 U CN217534696 U CN 217534696U CN 202221705337 U CN202221705337 U CN 202221705337U CN 217534696 U CN217534696 U CN 217534696U
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China
Prior art keywords
raw materials
ingredient
manipulator
storage device
batching
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CN202221705337.9U
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Chinese (zh)
Inventor
严德龙
张伟
江琳
李晓刚
廖和滨
袁建明
卢志敏
黄志辉
范超
沈安然
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Longyan Tobacco Industry Co Ltd
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Longyan Tobacco Industry Co Ltd
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Priority to CN202221705337.9U priority Critical patent/CN217534696U/en
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Abstract

The utility model relates to a batching and preparing system; the automatic material pouring device comprises a storage device, a flushing device, a batching device and a material pouring device, wherein the storage device is stored with a plurality of material barrels, the material barrels are used for containing raw materials, the flushing device is used for flushing the inner wall of the material barrel, the batching device is used for modulating the raw materials, the material pouring device comprises a manipulator, and the storage device, the batching device and the flushing device are all located in the operation range of the manipulator; this application cancellation head tank and pipeline keep in the raw materials that needs the modulation through the storage device, and the manipulator can take corresponding raw materials on the storage device and pour into the dosing unit in modulate, and the manipulator can remove the material bucket after falling the material to washing unit department simultaneously, washes through the remaining raw materials of washing unit on to the material bucket inner wall, washes in the dosing unit can be poured into again to the raw materials that gets off, reduces the loss of raw materials.

Description

Batching modulation system
Technical Field
The utility model relates to a technical field of feed liquid allotment especially relates to batching modulation system.
Background
The spice kitchen system is a system for assisting various raw materials to prepare formula materials. The flavoring and feeding process can make the product achieve the effects of flavoring, aroma enhancement, moisture retention, mildew prevention, combustion supporting and the like.
At present, most of the ingredients in spice kitchens adopt a pipeline conveying mode, each monomer raw material is conveyed into a metering tank from a raw material tank through a pipeline and an air pump to be metered, the monomer raw material in the metering tank is conveyed into a preparation tank through the pipeline and the air pump, and various monomer raw materials are prepared into ingredients in the preparation tank.
However, the existing spice kitchen brewing pipeline is too long, so that residual raw materials are easy to exist in the pipeline and the metering tank, and the brewing effect is influenced; all the metering tanks share the main pipe for discharging to the modulation tank, so that only one batch of feed liquid can be prepared at the same time, and the production efficiency is low; in addition, when the raw materials in the raw material tank are poured out, part of the raw materials are easily adhered to the barrel wall, and the raw materials are wasted.
SUMMERY OF THE UTILITY MODEL
Therefore, in order to solve the above problems, an optimized ingredient blending system is needed to reduce the loss of raw materials, improve the automation level of material liquid blending, and improve the production efficiency and the product quality.
An ingredient preparation system comprising:
the storage device is provided with a plurality of material barrels, and the material barrels are used for containing raw materials;
the washing device is used for washing the inner wall of the material barrel;
the batching device is used for blending the raw materials;
the material pouring device comprises a mechanical arm, and the operation range of the mechanical arm covers the storage device, the batching device and the flushing device.
Above-mentioned batching modulation system, cancel head tank and pipeline, keep in the raw materials that needs the modulation through the storage device, the manipulator can take corresponding raw materials on the storage device and pour into the dosing unit in modulate, the manipulator can remove the material bucket after falling the material to washing unit department simultaneously, washes through the remaining raw materials of washing unit on to the material bucket inner wall, washes in the raw materials that gets off can pour into the dosing unit again, reduces the loss of raw materials.
In one embodiment, the ingredient preparing system further comprises a cap screwing mechanism, the cap screwing mechanism is arranged in an operation range of the manipulator, and the cap screwing mechanism is used for opening or closing a barrel cover of the material barrel.
In the embodiment, the cover of the material barrel can be automatically opened or closed through the cover screwing mechanism, manual operation of workers is not needed, and the automation level of the system is improved.
In one embodiment, an information tag is arranged on the material barrel and used for recording information of raw materials in the material barrel, and a scanner is arranged on the cover screwing mechanism or the mechanical arm and used for scanning and reading the information tag.
In the above embodiment, the types of the raw materials in the material barrel can be recorded through the information tag, the information of the material barrel clamped by the manipulator can be checked through the scanner, and the clamping is confirmed to be correct, so that the batching can be performed.
In one embodiment, the storage device comprises a vertical warehouse mechanism, an exchange mechanism and a conveying mechanism, the material barrel is stored on the vertical warehouse mechanism, the exchange mechanism is arranged between the conveying mechanism and the vertical warehouse mechanism, the exchange mechanism is used for exchanging the material barrel between the vertical warehouse mechanism and the conveying mechanism, and the conveying mechanism is arranged in an operation range of the manipulator.
In the embodiment, the exchange mechanism can find the raw materials to be configured in advance on the vertical warehouse mechanism storing the plurality of material buckets, and then all the configured and used raw materials are moved to the conveying mechanism for being clamped by the manipulator, so that the working pressure of the manipulator is reduced.
In one embodiment, the material barrels are stored on the storage device through a plurality of tray assemblies, and a plurality of material barrels for containing the same raw material are placed on each tray assembly.
In the above-mentioned embodiment, can concentrate the storage to a plurality of material buckets that hold same raw materials through tray subassembly, make exchange mechanism only take to a tray subassembly can reach the effect of taking simultaneously to a plurality of material buckets that hold same raw materials, improve the efficiency of taking of raw materials.
In one embodiment, a disc number label is arranged on the tray assembly and used for recording information of the corresponding tray assembly, and a reader is arranged on the exchange mechanism or the conveying mechanism and used for scanning and reading the disc number label.
In the embodiment, the information of the tray assembly can be recorded through the disc number label so as to master the type of the raw material on the tray assembly, and the type of the raw material sent to the conveying mechanism by the exchange mechanism can be checked through the recognizer, so that the operation accuracy is improved.
In one embodiment, the batching device is provided with a weighing unit for weighing raw materials.
In the above embodiment, the weighing unit can detect the weight of the dispensing device in real time, so as to grasp the amount of the raw material poured into the dispensing device in real time.
In one embodiment, at least two robots are provided.
In the above embodiment, through setting up the manipulator of two and more than two quantity, make different manipulators can press from both sides the removal of getting to different material buckets simultaneously, and then can modulate different raw materialss simultaneously, improve work efficiency.
In one embodiment, the material pouring device further comprises a bracket, the bracket is arranged beside the storage device, the batching device and the flushing device, and the manipulator is arranged in the center of the bracket.
In the above embodiment, the robot is supported by the rack, and in the case where the operation range is fixed, the robot may have a smaller length when it is located at the center position of the rack than when it is located at the edge position of the rack, so that the robot may stably move at the stocker, the batching device, and the washing device.
In one embodiment, the ingredient preparation system further comprises a control device, and the control device is in communication with the material pouring device, the storage device, the ingredient device and the flushing device.
In the above-described embodiments, the control device can coordinate the operations of the pouring device, the storage device, the dosing device and the flushing device.
Drawings
FIG. 1 is a schematic block diagram of an ingredient brewing system according to some embodiments of the present application;
FIG. 2 is a schematic structural diagram of a dispensing unit and a pouring unit according to some embodiments of the present disclosure;
fig. 3 is a schematic diagram of a structure between a vertical warehouse mechanism and a tray assembly and a material barrel according to some embodiments of the present disclosure.
Reference numerals:
1. a storage device; 11. a material barrel; 12. a vertical warehouse mechanism; 13. an exchange mechanism; 14. a conveying mechanism; 15. a tray assembly;
2. a flushing device;
3. a dosing device; 31. a weighing unit;
4. a material pouring device; 41. a manipulator; 42. a support; 43. a slide rail mechanism;
5. and a cap screwing mechanism.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention more comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless explicitly defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
This application adopts the technique of standing storehouse and keeping in and the automatic pouring of manipulator, can directly pour the raw materials into dosing unit in, cancelled head tank and pipeline transport's structure, has improved production efficiency, has reduced the raw materials loss, has improved the quality of product.
Referring to fig. 1 and 3, an embodiment of the utility model provides a batching modulation system, including storage device 1, washing unit 2, dosing unit 3 and pouring device 4, wherein, dosing unit 3 can be close to the discharge end setting of storage device 1, and washing unit 2 can be close to dosing unit 3 setting, conveniently pour device 4 and take the raw materials of storage device 1 to 3 departments of dosing unit and pour the material operation, will be stained with the container of raw materials again and take 2 departments of washing unit to wash.
A plurality of material barrels 11 are stored on the storage device 1, and the material barrels 11 are used for containing raw materials. Wherein, storage device 1 can select the storage frame, and the staff can put into the raw materials of bucket and temporarily store on the storage frame. The storage frame can set up a plurality ofly, and all can set up the multilayer on every storage frame and be used for placing the platform of material bucket 11, guarantees storage device 1's storage quantity.
The flushing device 2 is used for flushing the inner wall of the material barrel 11. Specifically, the flushing device 2 can select a flushing pipeline with a control valve, and the inner wall of the material barrel 11 is flushed by water output from the flushing pipeline after the control valve is opened. Wherein, the delivery port of flushing pipe sets up towards ground, and the bung hole upwards when guaranteeing material bucket 11 water receiving. In addition, a water outlet of the flushing pipeline can be provided with a water outlet faucet to assist water outlet, and when the water outlet faucet is arranged, the water outlet of the water outlet faucet faces the ground, so that the material barrel 11 can be conveniently flushed by water.
The batching device 3 is used for blending raw materials. Specifically, 3 optional batching jars that have rabbling mechanism of dosing unit, the one side that the ground was kept away from to the batching jar is equipped with the feed inlet, and inside the batching jar was poured into through the feed inlet to the raw materials, the rabbling mechanism stirred the raw materials of pouring into. In addition, because the raw materials need a certain time to be prepared in the proportioning device 3, a plurality of proportioning tanks can be arranged, and the proportioning tanks can be used simultaneously or partially simultaneously, so that the system can prepare a plurality of raw materials simultaneously.
Referring to fig. 2, the material pouring device 4 includes a manipulator 41, the manipulator 41 covers the storage device 1, the batching device 3 and the flushing device 2, and the manipulator 41 is used for moving the material barrel 11 among the storage device 1, the batching device 3 and the flushing device 2. Specifically, the manipulator 41 may be a four-axis manipulator 41 including an electric clamping jaw and a four-axis moving structure (not shown in the figure), where the electric clamping jaw is disposed at an end of the four-axis moving structure and is used for clamping the material barrel 11. Wherein, the four-axis motion structure can include rotating base, first horn, second horn and third horn, the first end and the rotating base of first horn are connected, rotating base is used for driving the four-axis motion structure and rotates, the second end of first horn rotates with the first end of second horn to be connected, make the second horn rotate for first horn, the second end of second horn rotates with the first end of third horn to be connected, make the third horn rotate for the second horn, the second end and the electric clamping jaw of third horn rotate to be connected, make the electric clamping jaw rotate for the third horn. In addition, the manipulator 41 can be provided with a plurality of sensors for detecting whether the periphery is blocked or not, the sensors are in communication connection with a control device of the system, and when the manipulator 41 has barriers such as limbs of people around, the operation can be stopped in time through the sensors, so that the people are prevented from being injured.
Above-mentioned batching modulation system, raw material tank and pipeline among the prior art have been cancelled, need the raw materials of modulation through storage device 1 temporary storage, take corresponding raw materials on the storage device 1 and pour into in the dosing unit 3 through the manipulator 41 on the pouring device 4 and modulate, manipulator 41 can remove the material bucket 11 after the pouring to washing unit 2 department simultaneously, wash through washing unit 2 residual raw materials on 11 inner walls of material bucket, wash in the raw materials that get can pour into dosing unit 3 again, reduce the loss of raw materials.
Referring to fig. 1, the ingredient preparing system further includes a cap screwing mechanism 5, the cap screwing mechanism 5 is disposed in an operation range of the manipulator 41, and the cap screwing mechanism 5 is used for opening or closing a cap of the material barrel 11. Wherein, spiral cover mechanism 5 can be close to dosing unit 3 and storage device 1 setting, conveniently falls material device 4 and takes spiral cover mechanism 5 department with material bucket 11 from storage device 1 and uncaps, takes 3 departments of dosing unit again and falls the material operation. The cover of the material barrel 11 can be automatically opened or closed by the cover screwing mechanism 5, manual operation of workers is not needed, and the automation level of the system is improved. In addition, the cap screwing mechanism 5 can comprise a vertical frame, a rotating mechanism and a clamping jaw mechanism, wherein the first end of the rotating mechanism is arranged on the vertical frame, the clamping jaw mechanism is arranged on the second end of the rotating mechanism, a barrel cover of the material barrel 11 can be clamped and fixed through the clamping jaw mechanism, the clamping jaw mechanism and the barrel cover of the material barrel 11 can be driven to rotate through the rotating mechanism, and therefore the material barrel 11 can be opened or closed.
In one embodiment, the material barrel 11 is provided with an information tag, the information tag is used for recording information of the raw material in the material barrel 11, and the cover screwing mechanism 5 or the manipulator 41 is provided with a scanner, and the scanner is used for scanning and reading the information tag. Wherein, the information label can be selected from RFID label, and the scanner can be selected from RFID code reader. The types of the raw materials in the material barrel 11 can be recorded through the information labels, the information of the material barrel 11 clamped by the mechanical arm 41 can be checked through the scanner, and the clamping is confirmed to be correct, so that the batching can be carried out. For example, the material barrel 11 attached with the label No. 1 can hold the material No. 1, and when the manipulator 41 is provided with a scanner and the manipulator 41 takes the tray assembly 15, the scanner can scan the information label on the material barrel 11 to determine that the material barrel 11 is actually filled with the material No. 1; when the cover screwing mechanism 5 is provided with a scanner, and the manipulator 41 clamps the material barrel 11 to the cover screwing mechanism 5, the cover screwing mechanism 5 can scan the information label on the material barrel 11, determine that the material barrel 11 is really filled with the No. 1 raw material, and then open the cover.
In one embodiment, the storage device 1 includes a vertical warehouse mechanism 12, an exchange mechanism 13 and a conveying mechanism 14, the material barrel 11 is stored on the vertical warehouse mechanism 12, the exchange mechanism 13 is arranged between the conveying mechanism 14 and the vertical warehouse mechanism 12, the exchange mechanism 13 is used for exchanging the material barrel 11 between the vertical warehouse mechanism 12 and the conveying mechanism 14, and the conveying mechanism 14 is arranged in an operation range of the manipulator 41. The vertical warehouse mechanism 12 can be a goods placing mechanism such as a shelf, the exchange mechanism 13 can be a device with moving and carrying functions such as an automatic stacker or a multi-layer shuttle, and the conveying mechanism 14 can be a goods conveying belt. The raw materials to be configured can be found in advance on the vertical warehouse mechanism 12 storing a plurality of material buckets 11 through the exchange mechanism 13, and then all the configured and used raw materials are moved to the conveying mechanism 14 to be clamped by the manipulator 41, so that the working pressure of the manipulator 41 is reduced. In addition, because the vertical warehouse mechanism 12 has a large volume, the stacker or shuttle vehicle with moving and carrying functions is selected to easily search and carry the material barrels 11.
Referring to fig. 3, the material barrels 11 are stored on the storage device 1 through a tray assembly 15, the tray assembly 15 is provided with a plurality of material barrels 11, and each tray assembly 15 is provided with a plurality of material barrels 11 for containing the same raw material. Can concentrate the storage to a plurality of material buckets 11 that hold same raw materials through tray subassembly 15, make exchange mechanism 13 only take to tray subassembly 15 and can reach the effect of taking a plurality of material buckets 11 that hold same raw materials simultaneously, improve the efficiency of taking of raw materials. Each material tank 11 can contain a limited amount of material, so that there are cases where multiple tanks are used for the same material during ingredient preparation. In addition, a limiting structure for fixing the charging basket 11 can be arranged on the tray assembly 15; in one embodiment, the limiting structure is an annular structure located on the surface of the tray assembly 15, and the bottom of the material barrel 11 penetrates through the annular structure, so that the annular structure is sleeved on the outer wall of the material barrel 11, and the stability of the material barrel 11 on the tray assembly 15 is guaranteed; in another embodiment, the limiting structure is a fixing groove which is opened on the surface of the tray assembly 15 and extends a certain distance to the inside of the tray assembly 15, and the bottom of the material barrel 11 is inserted into the fixing groove, so that the stability of the material barrel 11 on the tray assembly 15 is improved.
In one embodiment, the tray assembly 15 is provided with a disc number label, the disc number label is used for recording information of the corresponding tray assembly 15, and the exchange mechanism 13 or the conveying mechanism 14 is provided with a reader, and the reader is used for scanning and reading the disc number label. Wherein, the RFID label can be selected for use to the dish number label, and RFID code reader can be selected for use to the recognizer. The information of the tray assembly 15 can be recorded through the disc number label so as to master the type of the raw material on the tray assembly 15, and the type of the raw material sent to the conveying mechanism 14 by the exchange mechanism 13 can be checked through the recognizer, so that the operation accuracy is improved. For example, the tray assembly 15 attached with the number 1 label can accommodate a plurality of material barrels 11 filled with the number 1 raw material, when the exchanging mechanism 13 is provided with the reader, and when the exchanging mechanism 13 takes the tray assembly 15, the reader on the exchanging mechanism 13 can scan the number label on the tray assembly 15 to determine that the tray assembly 15 is really the tray assembly 15 filled with the number 1 raw material; when the conveying mechanism 14 is provided with the reader, when the exchange mechanism 13 places the taken tray assembly 15 on the conveying mechanism 14, the reader on the conveying mechanism 14 can scan the disc number label on the tray assembly 15, and the tray assembly 15 is determined to be the tray assembly 15 filled with the number 1 raw material.
Referring to fig. 2, the batching device 3 is provided with a weighing unit 31 for weighing the raw material. Wherein, weighing unit 31 optional high accuracy batch weigher, just high accuracy batch weigher sets up on dosing unit 3 is close to the side on ground, and the weighing end of high accuracy batch weigher contacts with dosing unit 3, carries out real-time detection through weighing unit 31 to dosing unit 3's weight to master in real time the raw materials volume of pouring into in dosing unit 3.
Referring to fig. 1 and 2, at least two robots 41 are provided. Through setting up the manipulator 41 of two and more than two quantity, make different manipulator 41 can press from both sides the removal of getting to different material bucket 11 simultaneously, and then can modulate different raw materials simultaneously, improve work efficiency. In an embodiment, the two manipulators 41 may be arranged in axial symmetry with the batching device 3, and the conveying mechanism 14, the cap screwing mechanism 5 and the flushing device 2 are also arranged in axial symmetry with the batching device 3, that is, the manipulators 41, the conveying mechanism 14, the cap screwing mechanism 5 and the flushing device 2 are arranged on both sides of the batching device 3, the exchanging mechanism 13 simultaneously distributes the material barrels 11 for the two conveying mechanisms 14, the left manipulator 41 is responsible for the left conveying mechanism 14, the left cap screwing mechanism 5 and the flushing device 2, and the right manipulator 41 is responsible for the right conveying mechanism 14, the right cap screwing mechanism 5 and the flushing device 2; in another embodiment, two manipulators 41 may be arranged with the conveying mechanism 14 being axisymmetric, and the batching device 3 is also axisymmetric with the conveying mechanism 14 (not shown in the figures), and the two manipulators 41 share the same conveying mechanism 14, capping mechanism 5 and rinsing device 2.
Referring to fig. 2, the discharging device 4 further includes a rack 42, the rack 42 is disposed beside the stocker 1, the batching device 3 and the washing device 2, and the manipulator 41 is installed at a central position of the rack 42. The robot 41 is supported by the rack 42, and in the case that the operation range is fixed, the robot 41 may have a smaller length when it is located at the center of the rack 42 than when it is located at the edge of the rack 42, so that the robot 41 may stably move at the stocker 1, the batching device 3, and the washing device 2. In addition, two sides of the batching device 3 can be provided with the sliding rail mechanisms 43, the support 42 comprises a fixed structure positioned above the batching device 3 and supporting structures connected with two ends of the fixed structure, the end parts of the two supporting structures close to the ground are respectively in sliding connection with the two sliding rail mechanisms 43, the sliding rail mechanisms 43 are provided with driving mechanisms, the driving mechanisms can be electric push rods, belt structures with motors or threaded screw rod structures with motors, the moving ends of the driving mechanisms are connected with the support 42, the support 42 is driven to move on the sliding rail mechanisms 43 through the driving mechanisms, and the operation range of the manipulator 41 is enlarged.
In one embodiment, the ingredient preparing system further comprises a control device, and the control device is in communication connection with the material pouring device 4, the storage device 1, the ingredient device 3 and the flushing device 2. The control device can select a computer with a system database, and the system database automatically records the warehousing and ex-warehouse information of the raw materials. The control device can coordinate the work among the material pouring device 4, the storage device 1, the batching device 3 and the washing device 2. In addition, the control device is also in communication connection with the reader and the scanner.
The batching and modulating system can be divided into three stages of raw material warehousing, raw material ex-warehouse and manipulator 41 material pouring during specific use.
In the raw material warehousing stage, barreled raw materials (material barrels 11 filled with raw materials) sent by a blending center are received through a vertical warehouse mechanism 12, then 9 barreled raw materials are placed on each tray assembly 15 manually to complete a group of trays, an operator can use a handheld scanner to scan the material barrels 11 in the placing process to determine raw material information and position information, then a tray number label is arranged on the corresponding tray assembly 15, the system automatically binds the raw material information with a tray number, so that a subsequent reader can read the information of the tray assembly 15, then the tray assembly 15 is sent to the vertical warehouse mechanism 12 through an exchange mechanism 13 to be stored, and a system database of a control device automatically records the raw material warehousing information.
In the material delivery stage, the exchange mechanism 13 takes out the tray unit 15 containing the required material from the storage standing mechanism 12 and places the tray unit on the conveying mechanism 14 according to the production task, and the system database of the control device automatically records the material delivery information.
When the manipulator 41 is in a material pouring stage, the manipulator 41 selects one material barrel 11 from the tray assembly 15 and clamps the material barrel 11 to the cover screwing mechanism 5 for uncovering, a scanner scans an information label on the material barrel 11 before uncovering, the manipulator 41 clamps and conveys the uncovered material barrel 11 to a specified batching device 3 for pouring after information is checked to be correct, the empty material barrel 11 is conveyed to a water flushing pipeline to receive a certain amount of formula water after pouring is finished, the formula water is used for flushing the inner side wall of the material barrel 11, then the manipulator 41 pours the mixture in the material barrel 11 into the batching device 3, then the empty material barrel 11 is conveyed to the cover screwing mechanism 5 for closing, and the empty material barrel 11 is put back into the tray assembly 15 after finishing. After all the raw materials to be prepared are poured into the batching device 3, the tray assembly 15 can be sent to the vertical warehouse mechanism 12 through the conveying mechanism 14 and the exchanging mechanism 13 to be stored, and the system database of the control device automatically updates the raw material inventory information.
In addition, if the number of barrels of the raw materials in the feed liquid preparation formula is not the whole number of barrels, when the manipulator 41 pours the last barrel of raw materials (non-whole barrel pouring), the control device can control the overturning speed of the manipulator 41 to make the amount of the raw materials poured into the batching device 3 as close as possible to the required amount of the formula, and the amount of the raw materials actually poured is measured by the weighing unit 31. The unused material is returned by the robot 41 to the tray assembly 15 by the material barrels 11 and is transferred to the vertical storage mechanism 12 with other material barrels 11 for storage.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above examples only represent some embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (10)

1. An ingredient blending system, comprising:
the storage device (1) is provided with a plurality of material barrels (11), and the material barrels (11) are used for containing raw materials;
the flushing device (2) is used for flushing the inner wall of the material barrel (11);
the batching device (3) is used for modulating raw materials;
the material pouring device (4), the material pouring device (4) comprises a mechanical arm (41), and the operation range of the mechanical arm (41) covers the storage device (1), the batching device (3) and the flushing device (2).
2. The ingredient blending system according to claim 1, further comprising a cap screwing mechanism (5), wherein the cap screwing mechanism (5) is arranged in an operation range of the manipulator (41), and the cap screwing mechanism (5) is used for opening or closing a barrel cover of the material barrel (11).
3. The ingredient blending system according to claim 2, wherein the material barrel (11) is provided with an information tag, the information tag is used for recording information of raw materials in the material barrel (11), and the cover screwing mechanism (5) or the manipulator (41) is provided with a scanner, and the scanner is used for scanning and reading the information tag.
4. The ingredient blending system according to claim 1, wherein the storage device (1) comprises a vertical warehouse mechanism (12), an exchange mechanism (13) and a conveying mechanism (14), the material barrel (11) is stored on the vertical warehouse mechanism (12), the exchange mechanism (13) is arranged between the conveying mechanism (14) and the vertical warehouse mechanism (12) for exchanging the material barrel (11) between the vertical warehouse mechanism (12) and the conveying mechanism (14), and the conveying mechanism (14) is arranged in an operation range of the manipulator (41).
5. Ingredient blending system according to claim 4, characterized in that the material barrels (11) are stored on the storage device (1) by means of a plurality of tray assemblies (15), and each tray assembly (15) is provided with a plurality of material barrels (11) for containing the same raw material.
6. Ingredient modulation system according to claim 5, characterized in that the tray assembly (15) is provided with a disc number label for recording information of the corresponding tray assembly (15), and the exchange means (13) or the transport means (14) is provided with a reader for scanning and reading the disc number label.
7. Ingredient modulation system according to claim 1, characterized in that the ingredient arrangement (3) is provided with a weighing unit (31) for weighing the ingredient.
8. Ingredient preparation system according to claim 1, characterized in that at least two robots (41) are provided.
9. Ingredient preparation system according to claim 1, wherein the pouring device (4) further comprises a rack (42), the rack (42) being arranged beside the storage device (1), the ingredient device (3) and the rinsing device (2), the manipulator (41) being mounted in a central position of the rack (42).
10. The ingredient blending system according to claim 1, further comprising a control device in communication with the pouring device (4), the storage device (1), the ingredient device (3) and the flushing device (2).
CN202221705337.9U 2022-07-04 2022-07-04 Batching modulation system Active CN217534696U (en)

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