CN217517862U - Assembled L shape post and ecological interior wall self-tapping nail cluster connection structure - Google Patents
Assembled L shape post and ecological interior wall self-tapping nail cluster connection structure Download PDFInfo
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Abstract
本实用新型公开了一种装配式L形柱与生态内墙自攻钉集块连接构造,用于多层建筑承受地震作用较大的同层生态内墙板与L形柱的装配。自攻钉集块由焊接在L形柱以及生态墙板边框柱上的腹板镂空槽形传力钢板以及凸形连接钢板,采用自攻钉自由穿过连接钢板自攻钉孔与槽形传力钢板翼缘自攻连接形成,连接钢板与传力钢板间具有摩擦与咬合力;生态内墙与L形柱中预埋锚固环筋伸入施工缝中并采用钢筋和水泥基灌浆料填充形成灌注条带;装配式墙板可沿轴线或垂直方向推入,装配难度低;自攻钉集块连接解决了L形柱与内墙边框柱连接的难题,灌注条带形成连续传力构造提高了连接整体性。本发明具有组合连接高效受力,湿作业少,建筑隔音、防水好的技术优势。
The utility model discloses an assembled L-shaped column and an ecological inner wall self-tapping nail aggregate block connection structure, which is used for the assembly of the same-layer ecological inner wall panel and the L-shaped column in a multi-storey building that is subjected to a large earthquake. The self-tapping screw block is composed of a hollow grooved force transmission steel plate and a convex connecting steel plate welded on the L-shaped column and the frame column of the ecological wall panel. The flange of the force steel plate is formed by self-tapping connection, and there is friction and occlusal force between the connecting steel plate and the force-transmitting steel plate; the pre-embedded anchoring ring reinforcement in the ecological inner wall and the L-shaped column extends into the construction joint and is filled with steel reinforcement and cement-based grouting material. Pouring strips; prefabricated wall panels can be pushed in along the axis or in the vertical direction, with low assembly difficulty; self-tapping screw block connection solves the problem of connecting L-shaped columns and inner wall frame columns, and the continuous force transmission structure formed by perfusion strips improves the connection integrity. The invention has the technical advantages of high-efficiency force bearing in combined connection, less wet operation, and good sound insulation and waterproofing of buildings.
Description
技术领域technical field
本实用新型涉及一种装配式L形柱与生态内墙自攻钉集块连接构造,属于装配式混凝土建筑结构工程技术领域。The utility model relates to an assembled L-shaped column and an ecological inner wall self-tapping nail aggregate block connection structure, which belongs to the technical field of assembled concrete building structure engineering.
背景技术Background technique
目前村镇低多层超低能耗房屋的建造技术,特别是装配式超低能耗低多层房屋建造技术十分欠缺。现有技术存在的技术瓶颈有:At present, the construction technology of low-storey and ultra-low energy consumption houses in villages and towns, especially the construction technology of prefabricated ultra-low energy consumption and low-storey houses, is very lacking. The technical bottlenecks existing in the existing technology are:
(1)传统装配式剪力墙结构中,楼层内相邻剪力墙之间一般采用整体式接缝连接,纵墙或横墙交接处的约束边缘构件以及构造边缘构件均采用现浇施工,这种装配方式湿作业量大、装配率低、施工速度慢,建筑墙体布置不灵活,施工过程存在建筑垃圾排放量大和噪声大的环境污染问题。(2)传统装配式剪力墙结构受限于标准化生产的墙板形状及尺寸,空间布置的灵活度较差,装配难度高,难以满足功能分区复杂的住宅、办公等建筑。(3)传统剪力墙钢板螺栓连接的技术,不适用带钢筋混凝土框格的生态内墙的装配,因为若采用对穿螺栓连接钢板或角钢的方式装配相邻横墙或纵横墙,会降低墙体的隔音、防水能力;若采用对穿螺栓通过内墙边框柱上的螺孔进行连接,施工难度大,精度要求高,且需要在生态板材上镂空,影响墙板防水、隔音,增大装修难度。这样采用传统螺栓连接技术难以将同层相邻生态内墙连接;(4)自攻钉的价格比螺栓价格低得多,薄壁轻钢龙骨结构的薄壁轻钢龙骨之间的连接采用自攻钉连接,自攻钉先后穿透连接的两个轻钢龙骨,轻钢龙骨之间传力通过与自攻钉的咬合实现、没有挤压摩擦力;然而,装配式带钢筋混凝土框格的生态内墙的装配,属于生态墙板边框柱与构造柱的装配,二者连接界面主要承担剪力,同时需要摩擦力和咬合力,显见目前的自攻钉直接连接轻钢龙骨的技术与构造柱以及生态墙板边框柱的装配及其传力需求显著不同;(5)传统剪力墙现浇带装配,由于混凝土现浇量较大、混凝土胀模力较大,需要增设临时施工支架将模板定位,费用较高且灵活度较差,不适用于生态内墙的施工。(1) In the traditional prefabricated shear wall structure, integral joints are generally used between adjacent shear walls in floors, and the constraining edge members and structural edge members at the junction of longitudinal walls or transverse walls are all cast-in-place construction. This assembly method has a large amount of wet work, low assembly rate, slow construction speed, inflexible building wall layout, and environmental pollution problems such as large construction waste discharge and high noise during the construction process. (2) The traditional prefabricated shear wall structure is limited by the shape and size of the wall panels produced by standardization, the flexibility of the space layout is poor, the assembly difficulty is high, and it is difficult to meet the complex functional division of residential, office and other buildings. (3) The traditional shear wall steel plate bolt connection technology is not suitable for the assembly of ecological interior walls with reinforced concrete sashes, because if the adjacent transverse walls or longitudinal and transverse walls are assembled by connecting steel plates or angle steel through bolts, it will reduce the energy consumption. The sound insulation and waterproof ability of the wall; if the through bolts are used to connect through the screw holes on the frame column of the inner wall, the construction is difficult, the precision is high, and the ecological board needs to be hollowed out, which affects the waterproof and sound insulation of the wall board, and increases the Decoration difficulty. In this way, it is difficult to connect adjacent ecological interior walls on the same floor by using traditional bolt connection technology; (4) The price of self-tapping screws is much lower than that of bolts, and the connection between the thin-walled light-gauge steel keels of the thin-walled light-gauge steel keel structure adopts automatic Tapping screw connection, the self-tapping screw penetrates the connected two light steel keels successively, and the force transmission between the light steel keels is realized by the engagement with the self-tapping screw, and there is no extrusion friction; The assembly of the ecological interior wall belongs to the assembly of the frame column and the structural column of the ecological wall panel. The connection interface between the two mainly bears the shear force, and also requires friction force and occlusal force. It is obvious that the current technology and structure of the self-tapping screw directly connecting the light steel keel The assembly of the column and the frame column of the ecological wall panel and its force transmission requirements are significantly different; (5) For the traditional shear wall cast-in-place assembly, due to the large amount of concrete poured in place and the large expansion force of the concrete, it is necessary to add temporary construction brackets. Template positioning, high cost and poor flexibility, is not suitable for the construction of ecological interior walls.
实用新型内容Utility model content
本实用新型提出了一种装配式L形柱与生态内墙自攻钉集块连接构造,湿作业少,建筑隔音、防水效果好。The utility model proposes an assembled L-shaped column and an ecological inner wall self-tapping nail aggregate block connection structure, which has less wet work and good building sound insulation and waterproof effects.
为解决上述技术问题,本实用新型所采取的技术方案是:In order to solve the above-mentioned technical problems, the technical scheme adopted by the present utility model is:
一种装配式L形柱与生态内墙自攻钉集块连接构造,包括An assembled L-shaped column and an ecological interior wall self-tapping nail aggregate block connection structure, comprising:
L形柱、装配式生态内墙、自攻钉集块的内藏钢构,L形柱设置在两相接的所述装配式生态内墙的拐角处并将两相接的所述装配式生态内墙连接在一起;L-shaped column, prefabricated ecological inner wall, and built-in steel structure of self-tapping nail block, the L-shaped column is arranged at the corner of the two connected prefabricated ecological interior walls and the two connected prefabricated ecological interior walls are connected together;
所述L形柱在工厂预制,由双肢矩形箍筋组成的L形箍筋、L形柱灌注条带锚固环筋以及L形柱纵筋拉结钢筋及纵筋构成的L形柱钢筋笼浇筑混凝土后形成;所述L形柱内置与L形柱钢筋笼的箍筋焊接连接的L形柱腹板镂空的槽型传力钢板,所述L形柱腹板镂空的槽型传力钢板一侧与L形柱中凸形连接钢板焊接,另一侧预留L形柱槽型连接钢板翼缘侧面凹槽,边框柱凸形连接钢板设置在L形柱槽型连接钢板翼缘侧面凹槽内;The L-shaped column is prefabricated in the factory, and is composed of L-shaped stirrups composed of rectangular stirrups with double limbs, L-shaped column perfusion strip anchoring ring reinforcement, and L-shaped column reinforcement cage composed of L-shaped column longitudinal reinforcement and longitudinal reinforcement. It is formed after pouring concrete; the L-shaped column has a built-in grooved power transmission steel plate with hollowed L-shaped column webs welded to the stirrups of the L-shaped column reinforcement cage, and the L-shaped column web is hollowed out. One side is welded with the convex connecting steel plate in the L-shaped column, and the other side is reserved for the side groove of the flange of the L-shaped column groove-shaped connecting steel plate. in the groove;
所述装配式生态内墙在生态内墙工厂预制,包括生态内墙边框柱组成的混凝土框格以及框格内填充的生态板材、生态墙板边框柱箍筋上焊接的边框柱腹板镂空的槽型传力钢板以及边框柱凸形连接钢板,所述边框柱腹板镂空的槽型传力钢板一侧翼缘焊接所述边框柱凸形连接钢板,另一侧翼缘侧面预留边框柱槽型连接钢板翼缘侧面凹槽,所述边框柱槽型连接钢板翼缘侧面凹槽内嵌接连接钢板;边框柱钢筋笼包括箍筋、边框柱灌注条带锚固环筋、边框柱纵筋拉结钢筋及纵筋;The prefabricated ecological interior wall is prefabricated in an ecological interior wall factory, and includes a concrete sash composed of an ecological interior wall frame column, an ecological plate filled in the sash, and a frame column web that is hollowed out by welding on the frame column stirrup of the ecological wall panel. Slotted force transmission steel plate and frame column convex connection steel plate, the frame column convex connection steel plate is welded to one side flange of the frame column web hollowed out slotted force transmission steel plate, and the frame column groove type is reserved on the other side of the flange. Connect the side grooves of the steel plate flanges, the frame column grooves are connected to the side grooves of the steel plate flanges and are embedded with the connecting steel plates; the frame column reinforcement cage includes stirrups, frame column pouring strips anchoring ring reinforcement, and frame column longitudinal reinforcement. Steel bars and longitudinal bars;
L形柱腹板镂空的槽型传力钢板与L形柱钢筋笼焊接,所述L形柱中凸形连接钢板与所述L形柱腹板镂空的槽型传力钢板一侧翼缘焊接;所述边框柱腹板镂空的槽型传力钢板与所述边框柱钢筋笼焊接,L形柱中凸形连接钢板与边框柱腹板镂空的槽型传力钢板一侧翼缘焊接;便于自攻钉自攻传力钢板的木块与所述边框柱腹板镂空的槽型传力钢板和L形柱腹板镂空的槽型传力钢板用自攻钉连接一侧的翼缘内侧粘接;所述边框柱凸形连接钢板和所述L形柱中凸形连接钢板分别嵌入所述L形柱槽型连接钢板翼缘侧面凹槽以及所述边框柱槽型连接钢板翼缘侧面凹槽内,凸形连接钢板中部凸起则嵌入灌注缝,所述边框柱凸形连接钢板、所述L形柱中凸形连接钢板和边框柱腹板镂空的槽型传力钢板、L形柱腹板镂空的槽型传力钢板均采用自攻钉连接。The grooved power transmission steel plate hollowed out in the web of the L-shaped column is welded with the reinforcement cage of the L-shaped column, and the convex connecting steel plate in the L-shaped column is welded with one side flange of the grooved power transmission steel plate hollowed out in the web of the L-shaped column; The trough-shaped force-transmitting steel plate hollowed out in the web of the frame column is welded with the reinforcement cage of the frame column, and the convex connecting steel plate in the L-shaped column is welded with one side flange of the trough-shaped force-transmitting steel plate hollowed out in the web plate of the frame column; it is convenient for self-tapping. The wood block of the self-tapping force-transmitting steel plate is bonded to the inner side of the flange on the side where the self-tapping nail is connected with the groove-type force-transmitting steel plate with the hollowed-out frame column web and the groove-type force-transmitting steel plate with the hollowed-out L-shaped column web; The frame column convex connecting steel plate and the convex connecting steel plate in the L-shaped column are respectively embedded in the side groove of the flange side groove of the L-shaped column groove type connecting steel plate and the side groove of the frame column groove type connecting steel plate flange. , the convex connecting steel plate in the middle of the convex is embedded in the pouring seam, the convex connecting steel plate of the frame column, the convex connecting steel plate in the L-shaped column and the groove-shaped force-transmitting steel plate hollowed out of the frame column web, L-shaped column web The hollow grooved power transmission steel plates are connected by self-tapping screws.
优选地,所述生态内墙边框柱的外侧与装配缝兼水泥基灌浆料灌注条带连接;所述边框柱灌注条带锚固环筋是矩形箍筋,预埋在所述生态内墙边框柱中,部分悬挑于生态内墙边框柱外侧的边框柱与L形柱间的装配缝中,灌注水泥基灌浆料后形成整体灌注条带。Preferably, the outer side of the frame column of the ecological interior wall is connected with an assembly joint and a cement-based grouting material pouring strip; the frame column pouring strip anchoring ring reinforcement is a rectangular stirrup, which is pre-buried in the frame column of the ecological interior wall. In the middle, part of it is cantilevered in the assembly joint between the frame column and the L-shaped column on the outer side of the frame column of the ecological interior wall. After pouring cement-based grouting material, an integral pouring strip is formed.
优选地,所述边框柱纵筋拉结钢筋是在边框柱灌注条带锚固环筋伸出边框柱一侧的弯头拉结筋。Preferably, the frame column longitudinal bar tie bars are elbow tie bars on the side of the frame column where the anchoring ring bars protrude from the frame column.
优选地,所述边框柱腹板镂空的槽型传力钢板是焊接在所述边框柱钢筋笼上的腹板镂空的槽型钢件。Preferably, the trough-shaped force-transmitting steel plate with the hollowed-out web of the frame column is a trough-shaped steel piece with a hollowed-out web welded on the frame column reinforcement cage.
优选地,所述边框柱凸形连接钢板是一形钢板中部局部加厚形成凸起的凸形钢板,所述边框柱凸形连接钢板两侧较薄的翼缘厚度不小于3mm,中部凸起厚度为10mm,宽度与灌注条带厚度一致。Preferably, the frame column convex connecting steel plate is a convex steel plate in which the middle part of the frame column is partially thickened to form a convex shape, the thickness of the thinner flanges on both sides of the frame column convex connecting steel plate is not less than 3mm, and the middle part is convex. The thickness is 10mm, and the width is the same as the thickness of the infusion strip.
优选地,所述边框柱凸形连接钢板一端与所述边框柱腹板镂空的槽型传力钢板翼缘焊接并预埋在边框柱混凝土中,另一侧悬挑在边框柱以外,并在自攻钉连接位置预先开自攻钉孔。Preferably, one end of the frame column convex connecting steel plate is welded to the flange of the frame column web hollowed out trough-shaped force transmission steel plate and embedded in the frame column concrete, and the other side is cantilevered outside the frame column and placed in the frame column. The self-tapping screw hole is pre-opened at the connection position of the self-tapping screw.
采用上述技术方案所产生的有益效果在于:The beneficial effects produced by the above technical solutions are:
(1)自攻钉集块解决了以下技术难题:1)自攻钉集块构造显著减少了施工现场的湿作业,解决了建筑垃圾排放量大和噪声大的环境污染问题;2)解决了生态墙板边框柱与L形构造柱钢板螺栓连接以及对穿螺栓连接不适用的问题;3)采用自攻钉集块连接构造便于装配,生态墙板可在侧面或正面推入装配位置,L形柱以及生态墙板边框柱上的连接钢板嵌入传力钢板侧面凹槽,再采用自攻钉进行连接,简化了施工流程,提高了装配效率。(1) The self-tapping screw aggregate block solves the following technical problems: 1) The self-tapping screw aggregate block structure significantly reduces the wet operation on the construction site, and solves the environmental pollution problems of large construction waste discharge and high noise; 2) It solves the ecological problem The problem of the connection between the frame column of the wall panel and the steel plate of the L-shaped structural column and the inapplicability of the connection of the through-bolt; 3) The self-tapping screw block connection structure is used for easy assembly, and the ecological wall panel can be pushed into the assembly position from the side or the front, and the L-shaped The connecting steel plate on the column and the frame column of the ecological wall panel is embedded in the side groove of the force transmission steel plate, and then connected by self-tapping screws, which simplifies the construction process and improves the assembly efficiency.
(2)L形柱解决了以下技术难题:1)解决了传统装配式剪力墙结构整体式接缝连接现浇量大、装配率低的问题;2)解决了传统装配式结构墙板布置不灵活,使建筑空间功能分区受墙板尺寸及分布位置的限制降低;3)作为第二道抗震防线提高了建筑抗倾覆、抗倒塌性能。(2) The L-shaped column solves the following technical problems: 1) It solves the problems of large amount of cast-in-place and low assembly rate of the integral joint connection of the traditional prefabricated shear wall structure; 2) It solves the problem of the traditional prefabricated structure wall panel arrangement Inflexible, the functional division of the building space is reduced by the size and distribution position of the wall panels; 3) As the second anti-seismic defense line, it improves the anti-overturning and anti-collapse performance of the building.
(3)组合连接构造:将预制的生态内墙与L形构造柱进行了可靠连接,自攻钉集块以及预埋锚固环筋与灌注缝的组合连接,使生态内墙边框柱以及L形构造柱等同于现浇剪力墙结构中的约束边缘构件以及构造边缘构件,实现了传统装配式剪力墙结构中约束边缘构件以及构造边缘构件的预制生产和装配施工。(3) Combined connection structure: The prefabricated ecological interior wall is reliably connected with the L-shaped structural column, and the combination of self-tapping nail block and pre-embedded anchoring ring reinforcement and pouring joint makes the ecological interior wall frame column and L-shaped structural column connected. The structural column is equivalent to the constraint edge member and the structural edge member in the cast-in-place shear wall structure, and realizes the prefabricated production and assembly construction of the constraint edge member and the structural edge member in the traditional fabricated shear wall structure.
附图说明Description of drawings
图1 是平面布置图;Figure 1 is the floor plan;
图2 是装配式L形柱生态内墙与自攻钉集块连接构造的剖面结构示意图;Figure 2 is a schematic diagram of the cross-sectional structure of the connection structure between the prefabricated L-shaped column ecological interior wall and the self-tapping screw block;
图3是装配式L形柱与生态内墙未连接在一起的剖面结构示意图;Figure 3 is a schematic cross-sectional structure diagram of an assembled L-shaped column and an ecological interior wall not connected together;
图4是装配式L形柱的剖面示意图;Figure 4 is a schematic cross-sectional view of an assembled L-shaped column;
图5是生态内墙装配缝兼水泥基灌浆料灌注条带的构造剖面示意图;Fig. 5 is the structural cross-sectional schematic diagram of the ecological interior wall assembly joint and cement-based grouting material pouring strip;
图6是L型柱与生态内墙自攻钉集块连接构造装配示意图;Figure 6 is a schematic diagram of the connection structure of the L-shaped column and the ecological interior wall self-tapping nail block;
图7 是生态内墙立体构造示意图;Figure 7 is a schematic diagram of the three-dimensional structure of the ecological interior wall;
图8是 L形柱内部的钢构的立体构造示意图;Figure 8 is a three-dimensional schematic diagram of the steel structure inside the L-shaped column;
图9是L形柱的立体构造示意图;Fig. 9 is the three-dimensional structure schematic diagram of L-shaped column;
图10是自攻钉集块内藏钢构示意图;Figure 10 is a schematic diagram of the steel structure built in the self-tapping screw block;
图11是L形柱与生态内墙内部的钢构未连接时的结构示意图;Figure 11 is a schematic structural diagram when the L-shaped column is not connected to the steel structure inside the ecological inner wall;
图中:1、装配式生态内墙;2、生态内墙边框柱;3、边框柱钢筋笼;4、边框柱灌注条带锚固环筋;5、边框柱纵筋拉结钢筋;6、边框柱腹板镂空的槽型传力钢板;7、边框柱凸形连接钢板;8、边框柱槽型连接钢板翼缘侧面凹槽;9、L形柱;10、L形柱钢筋笼;11、L形柱灌注条带锚固环筋;12、L形柱纵筋拉结钢筋;13、L形柱腹板镂空的槽型传力钢板;14、L形柱凸形连接钢板;15、L形柱槽型连接钢板翼缘侧面凹槽;16、自攻钉;17、木块;18、生态板材;19、装配缝兼水泥基灌浆料灌注条带。In the picture: 1. Prefabricated ecological interior wall; 2. Frame column of ecological interior wall; 3. Reinforcement cage for frame column; Channel-shaped force-transmitting steel plate with hollowed-out column web; 7. Frame column convex connecting steel plate; 8. Frame column groove-shaped connecting steel plate flange side groove; 9. L-shaped column; 10. L-shaped column reinforcement cage; 11. The L-shaped column is filled with strip anchoring ring reinforcement; 12. The L-shaped column longitudinal reinforcement is tied to the steel bar; 13. The L-shaped column web is hollowed with a channel-shaped force transmission steel plate; 14. The L-shaped column convex connection steel plate; 15. The L-shaped Column groove type connecting steel plate flange side groove; 16. Self-tapping screw; 17. Wood block; 18. Ecological board; 19. Assembly joint and cement-based grouting material pouring strip.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
如图1-11所示,自攻钉集块,它为带腹板镂空的槽型传力钢板的钢筋混凝土框格内填充生态板材的生态内墙,与带腹板镂空的槽型传力钢板的L形柱,采用自攻钉将其与凸形连接钢板连接的生态内墙以及L形柱槽型传力钢板翼缘区域外廓40mm厚度的内藏钢构混凝土薄墙板区块,它是一种钢-混凝土组合区块。凸形连接钢板中部凸起与装配缝中的水泥基灌浆料企口咬合,在墙板边框柱与L形柱间的灌注缝中形成抗剪作用。自攻钉集块的形成:预制生态内墙的边框柱钢筋焊接腹板镂空的槽型传力钢板,凸形连接钢板与生态墙板边框柱槽型传力钢板一侧翼缘焊接并预埋在边框柱混凝土中;L形柱钢筋焊接腹板镂空的传力钢板,凸形连接钢板与L形柱槽型传力钢板一侧翼缘焊接并预埋在L形柱混凝土中;分别将带自攻钉孔的生态墙板边框柱以及L形柱的凸形连接钢板嵌入墙板边框柱以及L构造柱的槽型传力钢板翼缘侧面凹槽,用自攻钉自由穿过凸形连接钢板孔后分别自攻连接墙板边框柱与L形柱的槽型传力钢板翼缘。将嵌入凸形连接钢板的凹槽用高性能砂浆抹平,在装配缝中灌注水泥基灌浆料形成50mm厚灌注条带,以上构造构成了槽型传力钢板及凸形传力钢板水平腹板外廓40mm厚混凝土的内藏钢构混凝土组合区块。As shown in Figure 1-11, the self-tapping screw block is an ecological inner wall filled with ecological plates in the reinforced concrete frame of the trough-shaped force-transmitting steel plate with the web hollow, and the groove-shaped force transmission with the web hollow The L-shaped column of the steel plate, the ecological interior wall connected with the convex connecting steel plate by self-tapping screws, and the built-in steel-structured concrete thin-wall panel block with a thickness of 40mm in the flange area of the L-shaped column channel-type force transmission steel plate, It is a steel-concrete composite block. The protrusion in the middle of the convex connecting steel plate is engaged with the cement-based grouting material in the assembly joint to form a shear resistance effect in the grouting joint between the wallboard frame column and the L-shaped column. Formation of self-tapping screw block: the frame column of the prefabricated ecological interior wall is welded with a trough-shaped force-transmitting steel plate with a hollow web, and the convex connecting steel plate is welded to one side flange of the trough-shaped force-transmitting steel plate of the frame column of the ecological wall panel and embedded in the In the frame column concrete; the L-shaped column steel reinforcement welded web hollowed force transmission steel plate, the convex connecting steel plate and the L-shaped column grooved transmission steel plate are welded with one side flange and embedded in the L-shaped column concrete; The ecological wallboard frame column of the nail hole and the convex connecting steel plate of the L-shaped column are embedded in the side groove of the wallboard frame column and the groove-shaped force transmission steel plate flange of the L structural column, and the self-tapping nails can freely pass through the convex connecting steel plate hole Afterwards, the groove-shaped force-transmitting steel plate flanges connecting the frame column of the wall panel and the L-shaped column are respectively self-tapping. The groove embedded in the convex connecting steel plate is smoothed with high-performance mortar, and the cement-based grouting material is poured into the assembly joint to form a 50mm thick pouring strip. The above structure constitutes the horizontal web of the grooved force transmission steel plate and the convex force transmission steel plate. The built-in steel-structured concrete composite block with an outer profile of 40mm thick concrete.
L形柱,为内部配置双肢矩形箍筋形成的L形箍筋及其约束的L形柱纵筋构成的钢筋笼、槽型传力钢板以及与槽型传力钢板翼缘焊接的凸形连接钢板浇筑混凝土形成的L形构造柱。L形柱槽型传力钢板翼缘外侧预留内嵌凸形连接钢板的凹槽,凸形连接钢板安装完成后在槽型传力钢板翼缘侧面凹槽内采用高性能砂浆抹平并在墙板边框柱与L形柱的装配缝内灌注水泥基灌浆料。The L-shaped column is a steel cage composed of L-shaped stirrups formed by double-limb rectangular stirrups and the L-shaped column longitudinal bars bound by them, a channel-shaped power transmission steel plate, and a convex shape welded with the flange of the channel-shaped power transmission steel plate. L-shaped structural columns formed by connecting steel plates and poured concrete. A groove for embedding the convex connecting steel plate is reserved on the outside of the flange of the L-shaped column channel power transmission steel plate. Cement-based grouting material is poured into the assembly joints of the wall panel frame column and the L-shaped column.
生态内墙,是由钢筋混凝土边框梁柱、中部构造柱形成的钢筋混凝土框格,及其框格内填充轻质生态环保板材形成的生态墙板。轻质生态环保板材用粉煤灰、矿渣等固体废弃物制备。生态墙板边框柱箍筋上焊接腹板镂空的槽型传力钢板,槽型传力钢板一侧翼缘焊接凸形连接钢板,并预埋在边框柱中。生态墙板边框柱槽型传力钢板翼缘外侧预留内嵌凸形连接钢板的凹槽,凸形连接钢板安装完成后在墙板边框柱与L形柱的装配缝内灌注水泥基灌浆料形成灌注缝。The ecological interior wall is a reinforced concrete sash formed by reinforced concrete frame beams and columns and a central structural column, and an ecological wall panel formed by filling the sash with lightweight ecological environmental protection boards. Lightweight eco-friendly boards are prepared from solid wastes such as fly ash and slag. The trough-shaped force-transmitting steel plate with hollow webs is welded on the stirrups of the frame column of the ecological wall panel, and the flange of one side of the trough-shaped force-transmitting steel plate is welded with a convex connecting steel plate and embedded in the frame column. A groove for embedded convex connecting steel plate is reserved on the outside of the flange of the groove-type force-transmitting steel plate for the frame column of the ecological wall panel. After the installation of the convex connecting steel plate, the cement-based grouting material is poured into the assembly joint of the frame column and the L-shaped column of the wall panel. Form a perfusion seam.
组合连接构造,是指生态墙板与L形柱自攻钉集块集中传力连接构造,以及装配缝处的钢筋和50mm厚水泥基灌浆料形成的灌注缝与生态墙板和L形柱预埋的锚固环筋形成的连续传力接构造构成的协同受力构造的组合。组合连接构造将预制的生态内墙与L形构造柱进行了可靠连接,自攻钉集块以及预埋锚固环筋与灌注缝的组合连接,使生态内墙边框柱以及L形构造柱等同于现浇剪力墙结构中的约束边缘构件以及构造边缘构件,实现了传统装配式剪力墙结构中约束边缘构件以及构造边缘构件的预制生产和装配施工。The combined connection structure refers to the centralized force-transmitting connection structure of the ecological wallboard and the L-shaped column self-tapping screw block, as well as the grouting joint formed by the reinforcement at the assembly joint and the 50mm thick cement-based grouting material and the ecological wallboard and the L-shaped column prefab. The combination of the continuous force-transmitting structure formed by the buried anchoring ring bars and the synergistic force-bearing structure. The combined connection structure reliably connects the prefabricated ecological interior wall with the L-shaped structural column, and the combined connection of self-tapping screw blocks and pre-embedded anchoring ring bars and pouring joints makes the ecological interior wall frame column and L-shaped structural column equivalent to The constraint edge members and the construction edge members in the cast-in-place shear wall structure realize the prefabricated production and assembly construction of the constraint edge members and the construction edge members in the traditional prefabricated shear wall structure.
该连接构造中各部分连接关系如下:The connection relationship of each part in the connection structure is as follows:
L形柱:L形柱工厂预制,它由双肢矩形箍筋组成的L形箍筋、L形柱灌注条带锚固环筋11以及L形柱纵筋拉结钢筋12及其约束的纵筋构成的L形柱钢筋笼10浇筑混凝土后形成。L形柱内置腹板镂空的槽型传力钢板13与钢筋笼箍筋焊接,槽型传力钢板一侧与L形柱中凸形连接钢板14焊接另一侧预留凹槽15以装配边框柱凸形连接钢板7。L形柱灌注条带锚固环筋11与装配缝兼水泥基灌浆料灌注条带19构成了组合连接构造中的后浇部分。L-shaped column: The L-shaped column is prefabricated in the factory. It consists of L-shaped stirrups composed of rectangular stirrups with double limbs, L-shaped column perfusion strip anchoring ring bars 11, and L-shaped column longitudinal bars tie
装配式生态内墙:生态内墙工厂预制,它由生态内墙边框柱2组成的混凝土框格以及框格填充的生态板材18、生态墙板边框柱箍筋上焊接的镂空槽型传力钢板6以及边框柱凸形连接钢板7构成,边框柱腹板镂空的槽型传力钢板6一侧翼缘焊接边框柱凸形连接钢板7,一侧翼缘侧面预留凹槽8,凹槽内嵌连接钢板。边框柱钢筋笼3由箍筋、边框柱灌注条带锚固环筋4、边框柱纵筋拉结钢筋5及它们约束的纵筋构成,边框柱灌注条带锚固环筋4与装配缝兼水泥基灌浆料灌注条带19构成了组合连接构造中的后浇部分。Prefabricated ecological interior wall: The ecological interior wall is prefabricated in a factory. It consists of a concrete sash composed of
自攻钉集块的内藏钢构:L形柱腹板镂空的槽型传力钢板13与L形柱钢筋笼10焊接,L形柱中凸形连接钢板14与槽型传力钢板13一侧翼缘焊接;边框柱腹板镂空的槽型传力钢板6与边框柱钢筋笼3焊接,L形柱中凸形连接钢板14与槽型传力钢板6一侧翼缘焊接;便于自攻钉自攻传力钢板的木块17与边框柱腹板镂空的槽型传力钢板6和L形柱腹板镂空的槽型传力钢板13自攻钉连接一侧的翼缘内侧通过玻璃胶或结构胶黏结;边框柱凸形连接钢板7和L形柱中凸形连接钢板14分别嵌入L形柱槽型连接钢板翼缘侧面凹槽15以及边框柱槽型连接钢板翼缘侧面凹槽8,凸形连接钢板中部凸起则嵌入灌注缝,凸形连接钢板7、14和槽型传力钢板6、13采用自攻钉16连接。The built-in steel structure of the self-tapping screw block: the grooved power
组合连接构造:是指自攻钉集块集中传力与装配缝兼水泥基灌浆料灌注条带19连续传力构造组成的组合连接构造。在自攻钉连接构造区域:高性能砂浆抹平槽型传力钢板侧面凹槽,同时灌注条带中的水泥基灌浆料与凸形连接钢板粘结并与其中部凸起形成企口咬合,水泥基灌浆料与腹板镂空的槽型传力钢板粘结;在非自攻钉连接构造区域:灌注条带中的钢筋和水泥基灌浆料与生态内墙边框柱以及L形柱的锚固环筋形成整体受力条带,保证了灌注条带的受力性能。组合连接构造是保证L形柱与装配式生态内墙共同工作的重要构造。Combined connection structure: refers to the combined connection structure composed of the self-tapping screw block concentrated force transmission and the assembly joint and the cement-based grouting
装配式生态内墙1:是由钢筋混凝土框格桁架和其中填充的生态板材18构成的组合墙板,边框柱和边框梁组成了钢筋混凝土框格桁架的边框。Prefabricated ecological interior wall 1: It is a composite wall panel composed of reinforced concrete truss and
生态内墙边框柱2:是由方形箍筋、边框柱灌注条带锚固环筋4、边框柱纵筋拉结钢筋5及它们约束的纵筋构成的边框柱钢筋笼3浇筑C30~C40强度等级的细石混凝土形成生态内墙边框柱。生态内墙边框柱2内侧填充生态板材18,外侧与装配缝兼水泥基灌浆料灌注条带19连接。边框柱灌注条带锚固环筋4是矩形箍筋,预埋在生态内墙边框柱2中,部分悬挑于生态内墙边框柱2外侧的边框柱与L形柱间的装配缝中,灌注水泥基灌浆料后形成整体灌注条带,以增强生态内墙边框柱与灌注条带的锚固作用,提高生态墙板与L形柱的整体性。边框柱纵筋拉结钢筋5是在边框柱灌注条带锚固环筋4伸出边框柱一侧的弯头拉结筋,以起到补强锚固环筋对边框柱纵筋拉结约束的作用。
边框柱腹板镂空的槽型传力钢板6:是焊接在边框柱钢筋笼3上的腹板镂空的槽型钢件,其厚度不小于3mm,槽型传力钢板的一侧翼缘与边框柱凸形连接钢板7焊接,另一侧翼缘侧面预留凹槽,内侧采用玻璃胶或结构胶黏结便于自攻钉自攻钻入的木块17。槽型传力钢板腹板镂空构造提高了其与边框柱混凝土以及灌注条带灌浆料的连接咬合作用,提高了自攻钉集块区域的受力性能。The trough-shaped force-transmitting steel plate with the hollowed-out web of the frame column 6: is a trough-shaped steel piece with a hollowed-out web welded on the frame
边框柱凸形连接钢板7:是一形钢板中部局部加厚形成凸起的凸形钢板,其两侧较薄的翼缘厚度不小于3mm,中部凸起厚度为10mm,宽度与灌注条带厚度一致。边框柱凸形连接钢板7一端与边框柱腹板镂空的槽型传力钢板6翼缘焊接并预埋在边框柱混凝土中,另一侧悬挑在边框柱以外,并在自攻钉连接位置预先开自攻钉孔。将凸形传力钢板外露翼缘部分嵌入L形柱槽型连接钢板翼缘侧面凹槽15,自攻钉自由穿过凸形传力钢板上的自攻钉孔与L形柱腹板镂空的槽型传力钢板13翼缘自攻连接形成自攻钉集块的钢构部分;凸形传力钢板的凸起位置嵌入灌注条带19,灌注水泥基灌浆料后,在连接钢板凸起位置形成企口咬合构造。Frame column convex connecting steel plate 7: It is a convex convex steel plate that is partially thickened in the middle of the one-shaped steel plate to form a convex shape. The thickness of the thinner flanges on both sides is not less than 3mm. Consistent. One end of the frame column convex connecting
边框柱槽型连接钢板翼缘侧面凹槽8:是边框柱腹板镂空的槽型传力钢板6翼缘外侧预留采用强度不低于M15的高性能砂浆抹平的凹槽。Frame column groove connection steel plate flange side groove 8: It is a grooved power
L形柱9:是工厂预制的L形构造柱,内部配置L形柱钢筋笼10,钢筋笼上焊接L形柱腹板镂空的槽型传力钢板13。L形柱槽型传力钢板一侧翼缘的侧面预留凹槽,凹槽内嵌边框柱凸形连接钢板7。在功能上:L形柱是相邻横、纵向生态墙板连接的主要构造,在结构中:L形构造柱是重要承重构造,并作为第二道抗震防线提高了结构抗震性能以及抗倾覆和抗倒塌能力。L-shaped column 9: It is a factory-prefabricated L-shaped structural column, and the L-shaped
L形柱钢筋笼10:是由双肢矩形箍筋构成的L形箍筋、L形柱灌注条带锚固环筋11、L形柱纵筋拉结钢筋12及它们约束的纵筋构成的钢筋笼。L形柱灌注条带锚固环筋11是矩形箍筋,预埋在L形柱9中,部分悬挑于L形柱9外侧的L形柱与边框柱间的装配缝中,灌注水泥基灌浆料后形成整体灌注条带,以增强L形柱与灌注条带的锚固作用,提高L形柱与生态墙板的整体性。L形柱纵筋拉结钢筋12是在L形柱灌注条带锚固环筋11伸出边框柱一侧的弯头拉结筋,以起到补强锚固环筋对L柱纵筋拉结约束的作用。L-shaped column reinforcement cage 10: It is a steel bar composed of L-shaped stirrups composed of rectangular stirrups with double limbs, L-shaped column perfusion strip anchoring
L形柱腹板镂空的槽型传力钢板13:是焊接在L形柱钢筋笼10上的腹板镂空的槽型钢件,其厚度不小于3mm,槽型传力钢板的一侧翼缘与L形柱凸形连接钢板14焊接,另一侧翼缘侧面预留凹槽,内侧采用玻璃胶或结构胶黏结便于自攻钉自攻钻入的木块17。槽型传力钢板腹板镂空构造提高了其与边框柱混凝土以及灌注条带灌浆料的连接咬合作用,提高了自攻钉集块区域的受力性能。L-shaped column web-hollowed channel-shaped force-transmission steel plate 13: It is a channel-shaped steel piece with a hollowed-out web welded on the L-shaped
L形柱凸形连接钢板14:是一形钢板中部局部加厚形成凸起的凸形钢板,其两侧较薄的翼缘厚度不小于3mm,中部凸起厚度为10mm,宽度与灌注条带厚度一致。L形柱凸形连接钢板14一端与L形柱腹板镂空的槽型传力钢板13翼缘焊接并预埋在L形柱混凝土中,另一侧悬挑在L形柱以外,并在自攻钉连接位置预先开自攻钉孔。将凸形传力钢板外露翼缘部分嵌入边框柱槽型连接钢板翼缘侧面凹槽8,自攻钉自由穿过凸形传力钢板上的自攻钉孔与边框柱腹板镂空的槽型传力钢板6翼缘自攻连接形成自攻钉集块的钢构部分;凸形传力钢板的凸起位置嵌入灌注条带19,灌注水泥基灌浆料后,在连接钢板凸起位置形成企口咬合构造。L-shaped column convex connecting steel plate 14: It is a convex convex steel plate in which the middle part of the one-shaped steel plate is partially thickened to form a convex shape. The thickness is the same. One end of the L-shaped column convex connecting
L形柱槽型连接钢板翼缘侧面凹槽15:是L形柱腹板镂空的槽型传力钢板13翼缘外侧预留采用强度不低于M15的高性能砂浆抹平的凹槽。The
自攻钉16:可选用ST 6.3型六角尾钻自攻钉,自攻钉总长度为20mm,螺纹通长,自攻钉间距一般为25-50mm。Self-tapping screw 16: ST 6.3 type hexagonal tail drill self-tapping screw can be used. The total length of the self-tapping screw is 20mm, the thread is full length, and the distance between the self-tapping screws is generally 25-50mm.
木块17:是用玻璃胶等粘结剂粘贴到L形柱以及生态内墙边框柱槽型传力钢板翼缘内侧的木块,其主要功能是便于自攻钉钻入传力钢板。Wood block 17: It is a wood block pasted to the inner side of the L-shaped column and the flange of the groove-type force-transmitting steel plate of the frame column of the ecological interior wall with adhesives such as glass glue. Its main function is to facilitate the self-tapping nails to drill into the force-transmitting steel plate.
生态板材18:是填充于钢筋混凝土框格中的微孔轻质生态混凝土墙板,该墙板自重轻、保温隔声好、价格经济。Ecological board 18: It is a microporous light-weight ecological concrete wallboard filled in the reinforced concrete frame. The wallboard has light weight, good thermal insulation and sound insulation, and is economical.
装配缝兼水泥基灌浆料灌注条带19:是混凝土L形柱与生态内墙边框柱间的50mm装配缝,凸形连接钢板嵌入凹槽后在装配缝中灌注水泥基灌浆料修改:凸形连接钢板嵌入凹槽后,放入钢筋并与两侧的灌注条带锚固环筋绑扎,并灌注水泥基灌浆料。在自攻钉连接构造区域:高性能砂浆抹平槽型传力钢板侧面凹槽,同时灌注条带中的水泥基灌浆料与凸形连接钢板粘结并与其中部凸起形成企口咬合,水泥基灌浆料与腹板镂空的槽型传力钢板粘结;在非自攻钉连接构造区域:灌注条带中的钢筋和水泥基灌浆料与生态内墙边框柱以及L形柱的锚固环筋形成整体受力条带,保证了灌注条带的受力性能。组合连接构造是保证L形柱与装配式生态内墙共同工作的重要构造。Assembly joint and cement-based grouting material pouring strip 19: It is a 50mm assembly joint between the concrete L-shaped column and the frame column of the ecological interior wall. After the convex connecting steel plate is embedded in the groove, the cement-based grouting material is poured into the assembly joint. Modification: convex After the connecting steel plates are embedded in the grooves, the steel bars are put in and tied with the grouting strips on both sides to anchor the ring bars, and the cement-based grouting material is poured. In the self-tapping screw connection structure area: high-performance mortar smoothes the side grooves of the channel-type power transmission steel plate, and at the same time, the cement-based grouting material in the pouring strip is bonded to the convex connection steel plate and forms a tongue-and-groove engagement with its middle protrusion. The base grouting material is bonded to the trough-shaped force-transmitting steel plate with hollow webs; in the non-self-tapping screw connection structure area: the steel bars in the pouring strip and the cement-based grouting material, the frame column of the ecological interior wall and the anchoring ring reinforcement of the L-shaped column The overall force-bearing strip is formed to ensure the force-bearing performance of the perfusion strip. The combined connection structure is an important structure to ensure that the L-shaped column and the prefabricated ecological interior wall work together.
装配式L形柱与生态内墙自攻钉集块连接构造装配过程如下:1)制备带腹板镂空的槽型传力钢板以及凸形连接钢板的装配式生态内墙;制备带腹板镂空的槽型传力钢板以及凸形连接钢板的L形柱;2)安装装配式生态内墙以及L形柱,将凸形连接钢板嵌入腹板镂空的槽型传力钢板翼缘外侧凹槽;3)采用自攻钉自由穿过凸形连接钢板自攻钉孔,自攻连接槽型传力钢板翼缘。在腹板镂空的槽型传力钢板翼缘外侧凹槽采用M15高性能砂浆抹平;4)放入钢筋并与两侧的灌注条带锚固环筋绑扎,在灌注条带区域安装模板,并在灌注条带中浇筑水泥基灌浆料;5)灌注条带养护完成后,拆模并粉刷内墙装饰涂料。The assembly process of the prefabricated L-shaped column and the ecological interior wall self-tapping screw block connection structure is as follows: 1) Prepare the grooved force transmission steel plate with web hollow and the prefabricated ecological interior wall with convex connecting steel plate; prepare the web hollow 2) Install the prefabricated ecological interior wall and L-shaped column, and insert the convex connecting steel plate into the outer groove of the flange of the grooved power transmission steel plate hollowed out in the web; 3) Use self-tapping screws to freely pass through the self-tapping screw holes of the convex connecting steel plate, and self-tapping to connect the flanges of the grooved force-transmitting steel plate. Use M15 high-performance mortar to smooth the outer groove of the grooved power transmission steel plate flange hollowed out on the web; 4) Put in steel bars and tie them with the anchoring ring bars of the pouring strips on both sides, install the template in the pouring strip area, and Pour cement-based grouting material in the pouring strip; 5) After the curing of the pouring strip is completed, remove the formwork and paint the interior wall decorative paint.
以上仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. The equivalent replacement or modification of the scheme and its utility model concept shall be included within the protection scope of the present utility model.
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